september 24th 2003inlca/lcm 20031 a framework of computer aided engineering and lca applied for...

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September 24th 2003 InLCA/LCM 2003 1 A FRAMEWORK OF COMPUTER AIDED ENGINEERING AND LCA APPLIED FOR LIFE CYCLE MANAGEMENT Dr. Sergio Romero-Hernández Dr. Sergio Romero-Hernández Dr. Omar Romero Dr. Omar Romero Industrial Engineering Department Industrial Engineering Department Instituto Tecnológico Autónomo de Instituto Tecnológico Autónomo de México México (ITAM) (ITAM) xico City, M xico City, Mé xico xico Instituto Tecnológico Autónomo de Instituto Tecnológico Autónomo de México México

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September 24th 2003InLCA/LCM Process to define and identify the best new product design alternative

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Page 1: September 24th 2003InLCA/LCM 20031 A FRAMEWORK OF COMPUTER AIDED ENGINEERING AND LCA APPLIED FOR LIFE CYCLE MANAGEMENT Dr. Sergio Romero-Hernández Dr

September 24th 2003 InLCA/LCM 2003 1

A FRAMEWORK OF COMPUTER AIDED ENGINEERING AND LCA APPLIED FOR

LIFE CYCLE MANAGEMENT

Dr. Sergio Romero-HernándezDr. Sergio Romero-Hernández Dr. Omar RomeroDr. Omar Romero Industrial Engineering DepartmentIndustrial Engineering Department Instituto Tecnológico Autónomo de Instituto Tecnológico Autónomo de

MéxicoMéxico (ITAM) (ITAM)MMééxico City, Mxico City, Mééxicoxico

Instituto Tecnológico Autónomo de Instituto Tecnológico Autónomo de MéxicoMéxico

Page 2: September 24th 2003InLCA/LCM 20031 A FRAMEWORK OF COMPUTER AIDED ENGINEERING AND LCA APPLIED FOR LIFE CYCLE MANAGEMENT Dr. Sergio Romero-Hernández Dr

September 24th 2003 InLCA/LCM 2003 2

Structure of Presentation

• Introduction• Framework for multidisciplinary life cycle

management• Total Computer Aided Engineering (TCAE) • Sub-framework for evaluation of

Environmental Performance • Life cycle assessment• Conclusions

Page 3: September 24th 2003InLCA/LCM 20031 A FRAMEWORK OF COMPUTER AIDED ENGINEERING AND LCA APPLIED FOR LIFE CYCLE MANAGEMENT Dr. Sergio Romero-Hernández Dr

September 24th 2003 InLCA/LCM 2003 3

CorporateStrategy

Market Needs

Total ComputerAided Engineering

(TCAE)

EnvironmentalPerformance of

Process andProduct Designs

Best holisticproduct alternative

Innovative productalternatives

Process to define and identify the best new product design alternative

Page 4: September 24th 2003InLCA/LCM 20031 A FRAMEWORK OF COMPUTER AIDED ENGINEERING AND LCA APPLIED FOR LIFE CYCLE MANAGEMENT Dr. Sergio Romero-Hernández Dr

September 24th 2003 InLCA/LCM 2003 4

TOTAL COMPUTER AIDED ENGINEERING (TCAE)

Page 5: September 24th 2003InLCA/LCM 20031 A FRAMEWORK OF COMPUTER AIDED ENGINEERING AND LCA APPLIED FOR LIFE CYCLE MANAGEMENT Dr. Sergio Romero-Hernández Dr

September 24th 2003 InLCA/LCM 2003 5

Tools in TCAE

Page 6: September 24th 2003InLCA/LCM 20031 A FRAMEWORK OF COMPUTER AIDED ENGINEERING AND LCA APPLIED FOR LIFE CYCLE MANAGEMENT Dr. Sergio Romero-Hernández Dr

September 24th 2003 InLCA/LCM 2003 6

TCAE Applied

Page 7: September 24th 2003InLCA/LCM 20031 A FRAMEWORK OF COMPUTER AIDED ENGINEERING AND LCA APPLIED FOR LIFE CYCLE MANAGEMENT Dr. Sergio Romero-Hernández Dr

September 24th 2003 InLCA/LCM 2003 7

Elimination

Source Reduction

Recycling

Treatment

Disposal

Complete elimination of waste.

The avoidance, reduction or elimination ofwaste, generally within the confines of the production unit, throughchanges in industrial processes or procedures.

The use, re-use and recycling of wastes forthe original or some other purpose such as input material, materialsrecovery or energy production .

The destruction, detoxification, neutral-ization etc., of wastes into harmless substances.

The discharge of wastes into the air, wateror land in properly controlled or safe ways such that compliance isachieved.

TOPPRIORITY

LOWERPRIORITY

TOPPRIORITY

LOWERPRIORITY

Reduce Materials Content

Reuse components refurbish assemblies

Remanufacture

Incinerate for energy (is safe)

Dispose of as waste

Elimination

Source Reduction

Recycling

Treatment

Disposal

Complete elimination of waste.

The avoidance, reduction or elimination ofwaste, generally within the confines of the production unit, throughchanges in industrial processes or procedures.

The avoidance, reduction or elimination ofwaste, generally within the confines of the production unit, throughchanges in industrial processes or procedures.

The use, re-use and recycling of wastes forthe original or some other purpose such as input material, materialsrecovery or energy production .

The use, re-use and recycling of wastes forthe original or some other purpose such as input material, materialsrecovery or energy production .

The destruction, detoxification, neutral-ization etc., of wastes into harmless substances.

The destruction, detoxification, neutral-ization etc., of wastes into harmless substances.

The discharge of wastes into the air, wateror land in properly controlled or safe ways such that compliance isachieved.

The discharge of wastes into the air, wateror land in properly controlled or safe ways such that compliance isachieved.

TOPPRIORITY

TOPPRIORITY

LOWERPRIORITY

LOWERPRIORITY

TOPPRIORITY

LOWERPRIORITY

Reduce Materials Content

Reuse components refurbish assemblies

Remanufacture

Incinerate for energy (is safe)

Dispose of as waste

TOPPRIORITY

TOPPRIORITY

LOWERPRIORITY

LOWERPRIORITY

Reduce Materials Content

Reuse components refurbish assemblies

Remanufacture

Incinerate for energy (is safe)

Dispose of as waste

Reduce Materials Content

Reuse components refurbish assemblies

Remanufacture

Incinerate for energy (is safe)

Dispose of as waste

Hierarchy in waste management practices for pollution prevention during product design process

Page 8: September 24th 2003InLCA/LCM 20031 A FRAMEWORK OF COMPUTER AIDED ENGINEERING AND LCA APPLIED FOR LIFE CYCLE MANAGEMENT Dr. Sergio Romero-Hernández Dr

September 24th 2003 InLCA/LCM 2003 8

Life cycle of a product

Page 9: September 24th 2003InLCA/LCM 20031 A FRAMEWORK OF COMPUTER AIDED ENGINEERING AND LCA APPLIED FOR LIFE CYCLE MANAGEMENT Dr. Sergio Romero-Hernández Dr

September 24th 2003 InLCA/LCM 2003 9

Emissions to Water

Raw Materials

Energy / Fuels

INPUTS OUTPUTS

S Y S T E M

Water Heat

Usable Products

Emissions to Air

Solid Waste

Life Cycle Scheme

Page 10: September 24th 2003InLCA/LCM 20031 A FRAMEWORK OF COMPUTER AIDED ENGINEERING AND LCA APPLIED FOR LIFE CYCLE MANAGEMENT Dr. Sergio Romero-Hernández Dr

September 24th 2003 InLCA/LCM 2003 10

Environmental Performance of process and product designs

Page 11: September 24th 2003InLCA/LCM 20031 A FRAMEWORK OF COMPUTER AIDED ENGINEERING AND LCA APPLIED FOR LIFE CYCLE MANAGEMENT Dr. Sergio Romero-Hernández Dr

September 24th 2003 InLCA/LCM 2003 11

RawMaterials

MaterialManufacture

Product Recycle

Materials Recycle

CorporateStrategy

Market Needs

Total ComputerAided Engineering

(TCAE)

EnvironmentalPerformance of

Process andProduct Designs

Best holisticproduct alternative

Innovative productalternatives

Product Manufacture Product Use Product Disposal

Product Remanufacture

Energy andMaterials

Consumption Emissions

Energy andMaterials

ConsumptionEmissions

Energy andMaterials

Consumption Emissions

SYSTEM BOUNDARIES

Environmental Performance of process and product designs

Page 12: September 24th 2003InLCA/LCM 20031 A FRAMEWORK OF COMPUTER AIDED ENGINEERING AND LCA APPLIED FOR LIFE CYCLE MANAGEMENT Dr. Sergio Romero-Hernández Dr

September 24th 2003 InLCA/LCM 2003 12

Conclusions

•An integrative framework approach has been developed in order to reach the best holistic product alternative.• The use of the TCAE and Environmental performance frameworks made possible the full operation of the device in only 3 months and at a cost 30% less than the one used in similar projects previously performed.•The materials chosen for the device were selected for their high degree of recyclables. •The environmental performance framework can be used to evaluate more designs possibilities in order to determine the best alternative (or set of alternatives) to any individual product

Page 13: September 24th 2003InLCA/LCM 20031 A FRAMEWORK OF COMPUTER AIDED ENGINEERING AND LCA APPLIED FOR LIFE CYCLE MANAGEMENT Dr. Sergio Romero-Hernández Dr

September 24th 2003 InLCA/LCM 2003 13

Thank you!