september 27, 2010 qad enterprise asset management
TRANSCRIPT
September 27, 2010
QAD Enterprise Asset Management
Asset Management’s Importance
As much as 50% of capital investment is new equipment is made to compensate for the underperformance of existing assets
• Project Accounting and Controls
• Plant / Equipment Maintenance
• MRO Inventory and Purchasing
Plant Operations Role
QAD Enterprise Asset Management
FAB005 Heat Treat
FAB005 LA001 Shipping
Manufacturing Plant
Planning and Scheduling
Pla
nt
Opera
tions
Pla
nt
Opera
tions
Supplier
Customer
The Challenge
Many Manufacturing Companies have not integrated Plant Operations into their Production Business Processes
PlantOperations
Sales & Order Entry
Quality Assurance
ProductionOperators
Direct Materials
Engineering Services
Shipping & Receiving
Production Planning & Scheduling
Manufacturing Process
The Goal
Align Plant Operations with Product Goals and Objectives
PlantOperations
Sales & Order Entry
Quality Assurance
ProductionOperators
Direct Materials
Engineering Services
Shipping & Receiving
Production Planning & Scheduling
Manufacturing Process
Plant Operation’s Challenges
• Project Accounting and Controls– Spreadsheets, labor intensive and time consuming
– Information out of date and inaccurate
– Timely and accurate invoices associated with customer funded projects
• Plant and Equipment Maintenance– Poor equipment reliability results in 15%+ lost production
– 80%+ reactive maintenance
– 55% average Overall Equipment Effectiveness (OEE)
• MRO Inventory and Purchasing– 30% of MRO inventory is obsolete
– 25% of purchases are incorrect or unnecessary
– Expensive spare parts are not effectively shared between plants
QAD Enterprise Asset Management
QAD EAM Components
QAD Enterprise Asset Management
QAD BIMarch 2011
Business Drivers: Project Accounting
• On-time delivery
– Move assets into production sooner, which enables equipment to start generating revenue
• Within budget
– Provide engineers with better visibility of project spending
– QAD EAM provides extensive spending controls through software
• What’s New?
– Manage Customer Funded Projects
QAD Enterprise Asset Management
Business Drivers: Plant Maintenance
• Maximize equipment utilization
– Downtime causes lost production and missed shipment dates
– Supports preventive maintenance that improves equipment reliability
• Improve quality
– Efficient equipment produce higher quality products
• Labor utilization
– Labor is largest component of fixed maintenance cost
– Make maintenance personnel more productive
• What’s New?
– Completely redesigned UI
QAD Enterprise Asset Management
Business Drivers: Inventory & Purchasing
• Support production– Ensures critical spare parts are on hand
• Improve purchasing efficiency and control – Source spare parts quickly at the lowest cost
– Eliminate unnecessary purchases
• Lower MRO inventory investment – Right sizing inventory
– Minimizing MRO investment
• What’s New?– New Reporting Solution
QAD Enterprise Asset Management
QAD EAM Release Status
• September 2010
– EAM v12.2 GA for QAD 2009 EE – 2010.1 EE
• December 2010
– EAM v12.2.1 Begin accepting Early Adopters for QAD 2007 SE – 2010 SE
• March 2011
– EAM v12.3 GA for both EE and SE versions
QAD Enterprise Asset Management
QuestionsBo Hagler [email protected] R&D
Kate Fenello [email protected] Product Manger
Nancy Majure [email protected] Field Readiness
QAD Enterprise Asset Management