seraper - dogusanas.com.tr · in erzincan, constitute a very special type of concrete roof covering...

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SERAPERColoiiredNatilfa * SERAPERRoofCovering *SERAPERWallCovering *SERAPERFloorCovering

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Page 1: SERAPER - dogusanas.com.tr · in Erzincan, constitute a very special type of concrete roof covering element since natural perlite isused instead of sand. The paste used In the production

SERAPERColoiiredNatilfa

*SERAPERRoofCovering

*SERAPERWallCovering

*SERAPERFloorCovering

Page 2: SERAPER - dogusanas.com.tr · in Erzincan, constitute a very special type of concrete roof covering element since natural perlite isused instead of sand. The paste used In the production

SERAPERConcrete roofcoveringelementshavebeenusedsuccessfullyinEuropesInce1920.SERAPERs,whichareproducedbyDogusanIne.inErzincan,constituteaveryspecialtypeof concreteroofcoveringelementsincenaturalperliteisusedinsteadofsand.

ThepasteusedIntheproductionofSERAPERiscomposedof"natura!perlite"aggregate,thatistosay,volcanicglass.TheSERAPERmortarsubstantiallyincluded75-80%silica. This makesSERAPERdistinguishedamongothers.

it functionsIn isolationagainstheatandcoldsatisfactorily.All theperfomiancetestshaveresultedpositiveevenbelow48Cdegree.

Accordingto theresultsof theexperimentsmadebytheMinistryofPublicWorksandSettlements-StructureLaboratory,thevalueof theheatconductivityofalumniousSERAPERis0,55KcallMhoc.

Ontheotherhand,thevalueoftheheatconductivityofthesoil tileisaeceptedtobe0,85Kcallmhoc.SERAPERis54%lessconductIvethantheearthentile.Theaveragepressureresistanceis260Kgf7EachThebreakingresistanceafterfrostgoesupby280Kgf7Each.

SERAPERsarenotsimilartooneanotherbuttotallythesame.Theyarenot deformedand arein exaetform and measureshavinginternationalstandards.

Theyeanbeusedin theroofslopefi:omlOto75degree.

inonesquaremeterroofcovering,theyareaverage5kilogramslighterthantheearthentile,andtheyachieve0.022cubicmetereconomy.Wheninstalledontothelathesono inin dimensions,nosupportisneededatthebottomwoodandthecoverundemeaththeskeletonof

theroofcover.8SERAPERRoofCoverelementsaretiedwitl1ahoop.Furthermore,theyarehoopedandpackedin6piles.

Later,thesepackagesarepackedinlargeparcclswiththelatestmodelpalletunit.

TYPEOF eOVER

MATERIAl

CUCULATlONVALUEOFHEATCONOUCTlVITY

(Kcal/mhOC)EarthenTile 1800 0.85

.~~~-Aluminium 2700 172

~~~~-

Page 3: SERAPER - dogusanas.com.tr · in Erzincan, constitute a very special type of concrete roof covering element since natural perlite isused instead of sand. The paste used In the production

SERAPER*No maintenance

*No dust,no dirt

* Easy and rapid application

* Heat and water-proof

* 50 years lift long

" 1lflbife fo b/aek, all fbe e%lln" of ligN

bave bem procliieecl li7 SER.JlPER..r

li7DOGUSAlv p/anf.r... "

330 mm

aw: ~4.2kg/each

Page 4: SERAPER - dogusanas.com.tr · in Erzincan, constitute a very special type of concrete roof covering element since natural perlite isused instead of sand. The paste used In the production

Stencil

WoodenRoofConstructionGettingthebestresuitwith SERAPERroofcovering depends on a well arrangedconstructionof roof carcass.The followingshouldbedoneinordertoplacetheSERAPERsinacorrectwayandtoacliievethedesiredqualityof theroofconstruction:

*Vertical-squaretimbersshouldbecutatthesamelevelandfixedontothefloor.

*PurlinsshouldbeplacedontotheCOIUlllilSinsuchawaytopreventbendingo*Beamsshouldbefixedstronglytothepurlinsinequaldistance.*Iftheroofsurfacewillnotbecoatedwithwood

complete!ybutwill bearrangedwithlathes;thedistancebetweenlathesshouldbedetennInedafter

decidingthelengthof overlappingportionsofSERAPERsasillustratedinthetablesandlathes

shouldbenailedtothebeamsatequalspaces.*Endsofthebeamscorrespondingtotheeavesshouldbecutverticallysoasto letwaterflowintothegroovesandcornicesshouldbenailed.

*SincetheSERAPERswill belinedupstartingITomthecaves,tliefirstrowofSERAPERsshouldbeplacedinawaytopasstheroofeavesby7cm.*Lastlathtobeinstallednearesttheroofridgeshouldbeplaced3cm.lowerthanthebeamends.Thepositiveresuitwill beobtainedfor aroofwhichisbuiltinaccordancewiththeconditions

specifiedhere.DuringtheapplicationofSERAPERsontotheroof,trainedpersaIDie!canbeaskedfromtheagenciestoassist.

PlacingtheSERAPERsontotheRoof*ToplacetheSERAPERsinreguJarverticallines,it isnecessarytostartthisworkfromtheright-handbottomcomer.Theyareplacedtothe!eft-handsideasfaraspossiblesothatthenextrowcanbeputovertheoth~r.

*EachSERAPERisplacedfromtheeachverticalrowuptothebottomof theskirtsandtothetopendtocoverthepreviousone.

*Toachieveapropcrplacement,thefirsthorizontalrowiscompletedwhenreachedto theendofleft-handsideandthisprocessofplacementisendedbyrowingfromthefarthestrightto thefarthestJeft-handside.Thus,theSERAPERstobeplacedontotheothersectionsoftheskirtsarecontrolled

andtheaverallworkiscompleted.

* In orderto determinethe horizonta!lines

perfectly,atrackisproducedwithachalkedstringconsideringthepointstobemarked.Thefaredgesof theSERAPERsarebroughttothesamelevelwiththeselines. "

*If desired,aiitheSERAPERscanbenailedonto

theroofseparate!y.Thisisimportantforthesafetyoftheroof.

* Thecharacteristicof the SERAPERsto be

c!ampedwith oneanatherprovidesefficientprotectianagainstadverseweatherconditionssuchasstrongwinds,rainandsnow.

li i i t rLevelsi'.--."'- i

Li I. \ III..

Page 5: SERAPER - dogusanas.com.tr · in Erzincan, constitute a very special type of concrete roof covering element since natural perlite isused instead of sand. The paste used In the production

Nailing SERAPERsIn ordertobe ableto nail SERAPERsontothe

roof, two nailing holes are madeon eachSERAPER.

Withalightblowontothenailwith aharmner,

21111nmortar at the bottom base of the hale is

broken and the nailing hole isopened completely.

In this way, dependIng on preference, by feeding

liquid sealing to the galvanized bottom part of

thenail,SERAPERsare nailed one by one. The

conditions under which SERAPERs can be

nailcd,are shown In the Tablcdependingon the

~lope, configuration and rain.

Nailed Seraper

NumberofSERAPERsin accordance with the features of the surface to

be covered,the amountof SERAPERsisdetennIned on the basis ofthe slope and size ofthe roof as shown in Table 2.

For the cakulation of the amount of the roof

ridges, a minimum of8 cm overlappIng space is

to be taken into accounL In general, for a one

meter square, 2,5 ridges are uscd.

~~,

"'.,,~

l-i~II;I&'J.

s\.

.,

.

...

e.

.....

~ap~r..

.Li.

n.'

e.

iS

.

~i9"

"

"".'."',

h,

...,."

"

,.

,

.

"

",

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.

"

.

""

""'\v100'0sWith.ea,~esor,\;;;;: u.>Sides are Open

29 3-100 All None All 1/5

175 All All All All

'\ '

Between 29-31

~Between33-35

~Between37-39 9.5

~i\~Between41-45 8.5

~Over50

l.!1iIIiIiia8:mi;ii11i1lllllll

12.5 29.5

10.5 31.5

32.5

33.5

7.5 34.5

~1LIBetween31-33

~Between35-37

~Between39-41

~Between45-50"'S"l.!1iIIiI.ia8:mi;iiIii-

11.5 30.5

10 32

9 33

8 34

III..',. . ,2.65 2.95 3.24 3.14 3.54 3.83 4A2 4.72 5.01 5.31 5.60 11.3

8I-"_"'IB"-i1"_E1I~2.83 3.15 3A6 3.78 409 4A1 4.72 5.04 5.35 5.67 5.98 10.6

mi ...iiii iiii _.. ~2.92 3.25 3.57 3.90 4.22 4:55 4.87 5.20 5,52 5,85 6,17 10.3---"""IIIIIBI_"i.~3,01 3.35 3,68 4.02 4,35 4,69 5,02 5,36 5,69 6,03 6.36 9.9---""-,8I.i ~3,10 3A5 3.79 4,14 4A8 4,83 5.17 5,52 5.86 6,21 6,55 9.7--------_...

11IJj'. III.. IIIIIIII 8I1Ii!.iI" _iiLi ~6.10 6AO 6.71 7.01 7,32 7,62 7.93 8,23 8.54 8,84 9,15 10,9.. IILI... iiLiBi...lIBI..IBI"-6AO 6,72 7.04 7.36 7.68 8.00 8,32 8.64 8,96 8.28 9,60 10A

11l1 i811EI"~"-"-6,60 6,93 7.26 7.59 7.92 8,25 8.58 8,91 9,24 9.57 9,90 10,1811- "-""8I_-~6.80 7,14 7A8 7.82 8,16 8,50 8,84 9,18 9,52 9.86 10,20 9,8

-- ..IIIII.._BII...---..BIlfBII ",ElI" BII

-i-

-

Side\..Open,

i.Eaves

Page 6: SERAPER - dogusanas.com.tr · in Erzincan, constitute a very special type of concrete roof covering element since natural perlite isused instead of sand. The paste used In the production

SERAPER

doesnotdrip,doesnotletleaking

andisnotbroken

andfallenapart

OverlappingSERAPERsThe ovelappingspacebetweenSERAPERshaveto bedeterminedaccordingto theslopeandlengthof theroof.Afterdecidingtheminimumoverlappingspaceaccordingtotheslopeof theroof,thedistancebetweenthelathesonwhichSERAPERswill

beplacedis fixedaccordingly.

11L11L11L11L____-10.5 10.5 10.5 10

Distanel!betweenthe'i~th'~~J;)(\)~~~;\\ii\i'

9.5 9 8.5 8 7.5

1 st Region 31.5 31.5 31.5 32 32.5 33 33.5 34 34.5

WallSidesAskirtshouldbeproduced,asillustratedin the

graphic,wiih a0.6mm thickzinconthelasl

SERAPERwhichhasbeenplacedneartheedges

. ofthewallandthechimneyandcareshouldbegivensoasnotSERAPERstouchthewall.

in casetheendofcovercomesontoawall,

afixingisappliedonthelastSERAPERbyusingawideangleridgeandmortarorthe

wallhastobecovered\Vithazinccovering.

RoolSidesTheroofsidescanbecoveredin twoways:1)Thesideiseoveredwiih zine,

2)Thesideiseoveredwith awideangleridgeandmortaro

ChimneyandWall SidesIfSERAPERsaretobeplaeednexttoawall or

ehimneyedges,theyshouldbeinstalledinsuch

away soasnot to touehthewall andazineplasterskirtisputfromthewall edgeuptothe

firslgrooveoftheSERAPER.

Mortar. line

',Lath

Page 7: SERAPER - dogusanas.com.tr · in Erzincan, constitute a very special type of concrete roof covering element since natural perlite isused instead of sand. The paste used In the production

RidgeCoveringThe top lines where the roof slopes join are

covered with specially designed parts (ridges).

Placement is realized by taking into account the

general direction ofthewind againstthe blowing

direction of the wind.

SERAPERs and ridges are united with one

another with coloured mortar suitable to their

own colours.

Overlapping space of ridges have to be 8 cm.

The overlapping space of the ridge onto the last

SERAPER should not be less than 5 cm.

RidgeHeadsThegapsin the ridge heads at the points wherethe roof ends are to be filled with zinc.

If it is not possible to fill them with zinc, the

ridgc hcads are to be covered with mortarused

töunite the ridge in such away so as notto allowthe wind enter.

ConnectingwithMortarCounections of the ridges and the parts of the

right and lefi -hand side skirts have to be fulfillecl

carefully with 400 dosage mortar composed of

pigment mixture which is suitable to the colour

ofthe SERAPER and the cement and sand usecl

RoolSlopein theeaves and theroofslopes, zincno: 14, iii

general,is used. Galvanizedsheet is notrecommended since it is affected from erosion

in a short time.

The roof slope is measured to get the dimensions

in line with the plaster skirt, angle of the slope

and the water to accumulate.

TheGrooveTheroof slopeorgrooveis built by covering the

careass system prepared beforehand with zine.

TheChimneySkirtZinc should be placed on SERAPERs at the

bottomandundemeaththeSERAPERsatthetop.

SERAPERsCanBeCutDuring the plaeement ofSERAPERsontheroof,

itmay be necessary to cut them for the purpose

offittingthem into the slope and shape of the roof

The cutting work is to be done with disc saws.

The eutting work with the aim of using at the

skirts or eaves, or for other purposes, is done in

line with the measures taken at the very location,

diagonally,by length and slope.

ii

Zit'ic