serie kgd de herramientas de ranurado kyocera
DESCRIPTION
Placas de dos puntas para Ranurado y Tronzado. Calidades nuevas para los materiales actuales. Portaherramientas directos o con cartucho para ranurado exterior o frontal. Consultanos: [email protected]TRANSCRIPT
-
Excellent contrle des copeauxavec diffrents brises copeaux.
Usinage stable et fiableavec le nouveau systme de positionnement et de serrage.
Revtement MEGACOAT pourune dure de vie plus longue.
Eccellente controllo del truciolograzie allampia gamma di rompitrucioli disponibili.
Lavorazione affidabile e stabile grazieal nuovo sistema di bloccaggio.
MEGACOAT per una lunga vitatagliente.
Excelente control de viruta con varios rompevirutas.
Mecanizado fiable y estable connuevo sistema de sujecin.
MEGACOAT para una gran duracin de herramienta.
Excelllent cocontrlele ddeses copeau
Nouvelle Gnration pour trononnage et gorges
E ll t t ll d l t i l
Nuova generazione di utensili per scanalatura e troncatura
E l t tt l d i t
Nueva generacin de herramientas de Ranurado y Tronzado
TZZ00039
New Generation ofGrooving and Cut-off tools Excellent chip control with various chipbreakers Reliable and stable machining with new clamping system MEGACOAT for long tool life
MEGACOAT
KGD SERIES
-
Inserts lineup for external grooving, traversing and cut-offGamme de plaquettes pour trononnage Tournage et trononnageLinea inserti per scanalatura esterna, tornitura bidirezionale e troncaturaGama de plaquitas para ranurado externo, transversal y tronzado
Good chip controlBon controle des copeauxBuon controllo del trucioloBuen control de viruta
High precision molding technology, width tolerance 0.03mm (Edge width 2,3,4mm type)Technologie de frittage de haute prcision avec une tolrance de 0,03 mm (largeur darte 2,3,4 mm)Alta tecnologia di stampaggio di precisione, tolleranza larghezza 0.03mm (larghezze disponibili 2,3,4mm)Tecnologa de moldeado de alta precisin, tolerancia de anchura de 0,03mm (anchura de aristas de tipo 2,3,4mm)
Monoblock type toolholder and seperate type toolholder are availablePorte outils type monobloc et cassette sont disponibleDisponibili portautensili sia a monoblocco sia a lame intercambiabiliSe dispone de portaherramientas de tipo monobloque y de tipo modular
Application MapsTableau dapplicationMappa applicazioniEsquemas de aplicacionesExternal Grooving & Traversing Cut-off
High FeedPH
Low Feed GL
Low cutting force GS
General
GM
feed
cutti
ng re
sista
nce
High
Low
Low High
High FeedPH
GeneralPM
feedLow High
cutti
ng re
sista
nce
High
Low
Application
Carbon SteelAlloy Steel
Stainless Steel
GM PHGL PMGS CM
Copying
High feedContinuous
Interrupted
External Grooving Cut-off
Low feed
Low feedLow cutting
forceGeneralgrooving
High feedGeneralcut-off
Copying
Non-ferrous
Low rigidmaterial
1
-
Toolholder and Inserts for Face GroovingOutils et plaquettes pour gorges frontalesUtensile e inserti per scanalatura frontalePortaherramientas y plaquitas para ranurado frontal
Monoblock TypeType MonoblockTipo MonobloccoTipo monobloque
W grip
Insert
holder
holder
The new "W grip" is applied for more rigid clamping and stable machining.High rigidity, reliability and clamping strength.
Lapplication de la nouvelle localisation en W Permet plus de rigidit pour le serrage et un usinage plus stable.Haute rigidit, fi abilit, et force de serrage.
Il nuovo fi ssaggio tipo W grip conferisce maggior rigidit e stabilit nella lavorazione. Elevata rigidit, affi dabilit e forza di serraggio.
Se aplica la nueva "sujecin W" para una sujecin ms rgida y un mecanizado estable.Gran rigidez, fi abilidad y fuerza de sujecin.
Har
dnes
s(G
Pa)
Oxidation temperature
40
30
20
10
0 200 400 600 800 1000 1200
TiCN
TiC
TiN
MEGACOAT
TiAlN
PR12251st Recommendation for cut-off, grooving and traversing of steel and stainles steel.1 re Recommandation pour Trononnage,gorges et tournage de l'acier et l'acier inoxydable.Prima scelta. Raccomandato per taglio,scanalatura e tornitura bidirezionale di acciaio e acciaio inossidabile.1 Recomendacin para tronzado, ranurado y transversal de acero y acero inoxidable.
PR12151st Recommendation for machining of cast iron.With superior wear resistance, recommended for grooving and cut-off of steel and stainless steel under stable conditions. Prima scelta per lavorazioni di ghisa.Ottima restenza allusura, raccomandato per scanalatura e troncatura in condizioni stabili di acciaio e acciaio inossidabile.
1 re Recommandation pour usinage des fontes.Pour resistance lusure suprieure , recommand pour gorges et trononnage sous conditions stable de l'acier et l'acier inoxydable.1 Recomendacin para el mecanizado de hierro fundido.Con mayor resistencia al desgaste, recomendado para ranurado y tronzado en condiciones estables de acero y acero inoxidable.
Seperate TypeType cassetteTipo lamaTipo modular
MEGACOAT
2
-
KGD/KGDF grooving tool series Srie doutils gorges KGD/KGDF KGD/KGDF serie portautensili per scanalatura Serie de herramientas de ranurado de tipo KGD y KGDF
Monoblock type toolholder with wide lineup (for various groove width and depth). Seperate type toolholder: Applicable for various types of grooving and cut-off, such as external and face cutting by replacing blade parts.
Porte outils type monoblock avec une large gamme (pour differentes largeur et profondeur). Porte outils cassette: Applicable pour differentes type de gorges et trononnage tel que lusinage exterieur et gorges frontales en remplaant la cassette.
Utensile tipo monoblocco disponibile in ampia gamma, per differenti profondit e larghezze di taglio. Utensile tipo lama. Utilizzato per differenti tipi di scanalatura e troncatura frontale, offrendo versatilit attraverso la sostituzione delle lame stesse.
Amplia gama de portaherramientas tipo monobloque (para distintas anchuras y profundidades de ranura). Portaherramientas de tipo modular: Aplicable a varios tipos de ranurado y tronzado, como corte externo y frontal, reemplazando el cartucho.
90separatetype holder
Straight type holder
Grooving
Grooving
Grooving
Cut-off
Copying
monoblock type holderExpanding
KGD series lineup
Face grooving
Copying
Straight type holderg yp
Face grooving
3
-
Combination of Shank & Blade (for external grooving, traversing, cut-off) Combinaison des portes outils et cassettes (Pour Gorges , trononnage et tournage Exterieur) Combinazione di attacco e Lama (per scanalatura esterna, tornitura bidirezionale e troncatura) Combinacin de mango y cartucho (para ranurado externo, transversal y corte)
Combination of Shank & Blade (for Face Grooving) Combinaison des portes outils et casettes (Pour usinage gorges frontales) Combinazione di attacco e lama (per scanalatura frontale) Combinacin de mango y cartucho (para ranurado externo, transversal y corte)
Blade fi xing boltvis de fi xation de cassettevite di montaggiotornillo de montaje
Insert clamp boltvis de serragevite di serraggioel tornillo de apriete
BladeCassetteLamaCartucho
BladeCassetteLamaCartucho
ShankPortes outilsAttacoMango
ShankPortes outilsAttacoMango
(L) Left-hand(L) Type Gauche(L) Sinistro(L) Izquierdo
Shank: Left-handPortes outils: Type GaucheAttacco: SinistroMango: Izquierdo
Shank: Right-handPortes outils: Type DroiteAttacco: DestroMango: Derecho
Shank: Right-handPortes outils: Type DroiteAttacco: DestroMango: Derecho
Blade: Right-handCassette: Type DroiteLama: DestroCartucho: Derecho
Blade: Right-handCassette: Type DroiteLama: DestroCartucho: Derecho
Blade: Left-handCassette: Type GaucheLama: SinistroCartucho: Izquierdo
g
(R) Right-hand(R) Type Droite(R) Destro(R) Derecho
0 seperate type Cassette type 0 0 a lama Tipo modular a 0
0 seperate type Cassette type 0 0 a lama Tipo modular a 0
90 seperate type Cassette type 90 90 a lama Tipo modular a 90
90 seperate type Cassette type 90 90 a lama Tipo modular a 90
Right-handType Droite
DestroDerecho
External Grooving Gorges exterieur Scanalatura esterna Ranurado externo
Face Grooving Gorges frontales Scanalatura Frontale Ranurado frontal
Application (0)Blade
KGDR-T KGDL-TRight hand
ShankKGDR YES NO
Left hand KGDL NO YES
Application (90)Blade
KGDR-T KGDL-TRight hand
ShankKGDSR NO YES
Left hand KGDSL YES NO
Application (0)Blade
KGDFR-T KGDFL-TRight hand
ShankKGDL YES NO
Left hand KGDR NO YES
Application (90)Blade
KGDFR-T KGDFL-TRight hand
ShankKGDSR YES NO
Left hand KGDSL NO YES
stroecho
4
-
5 Applicable Inserts (Grooving & Traversing)
Classifi cation of usage P Carbon steel, Alloy steel M Stainless Steel
Continuous - Interruption / 1st Choice) Continuous - Interruption / 2nd Choice)
Continuous / 1st Choice)
K Cast ironN Non-ferrous MaterialS Titanium alloy
HHard materials (under 40HRC)Hard materials (over 40HRC)
Shape
Right-hand Insert shown
Description
Dimension (mm) Angle
Cermet MEGACOAT Carbide
Wr M L H
TN90
PR
1225
PR
1215
GW
15
tolerance
Gro
ovin
g &
Tra
vers
ing
General Purpose 2-edge
22
W
L
M r
rH
GDM 2420N-020GM 2.4
0.03
0.2 1.95
20 4.3 -
3020N-020GM 3.0 0.2 2.3 3020N-040GM 0.4 4020N-020GM
4.0 0.2
3.3
4020N-040GM 0.4 4020N-080GM 0.8 5020N-040GM 5.0
0.04
0.4 4.2 5020N-080GM 0.8 6020N-040GM 6.0 0.4 5.2 6020N-080GM 0.8 8030N-080GM 8.0 0.05 0.8 6 30 5.5
General Purpose 1-edge
H2
2W
L
M
r
GDMS 2220N-020GM 2.2 0.03
0.2 1.75
20 4.3 -
3020N-040GM 3.0 0.4 2.3 4020N-040GM 4.0 0.4 3.3 5020N-080GM 5.0
0.040.8 4.2
6020N-080GM 6.0 0.8 5.2
Low feed 2-edge
L
r
M
W
H
1.5
1.5
GDM 2420N-020GL 2.4
0.03
0.2 1.95
20 4.3 -
3020N-020GL 3.0 0.2 2.3 3020N-040GL 0.4 4020N-020GL 4.0 0.2 3.3 4020N-040GL 0.4 5020N-040GL 5.0 0.04 0.4 4.2 6020N-040GL 6.0 0.4 5.2
Gro
ovin
g
Low cutting force 2-edge
H2
2
20
W
0.02
L
M
rGDG 2520N-020GS 2.5
0.02
0.22.0
20 4.3 -
3020N-020GS 3.0 2.3 3520N-020GS 3.5 2.8 4020N-040GS 4.0
0.4
3.3 5020N-040GS 5.0 4.2 6020N-040GS 6.0 5.2 8030N-040GS 8.0 6.0 30 5.5
Full-
R /
Cop
ying
2-edge
H
W
L
M
rGDM 3020N-150R-CM 3.0
0.031.5 2.3
20
4.3 -
4020N-200R-CM 4.0 2.0 3.3
5020N-250R-CM 5.0 0.04
2.5 4.221
6020N-300R-CM 6.0 3.0 5.2
Gro
ovin
g &
Tra
vers
ing
High feed 2-edge
H
L
M r
rW0
.031.5
1.5
GDM 2020N-020PH 2.0
0.03
0.2 1.5
20
4.3
-
3020N-030PH 3.0 0.3 2.3
4020N-030PH 4.0 0.3 3.3
High feed 1-edge
M
L W0
.03
1.5
1.5
H
r
GDMS 2020N-020PH 2.0
0.03
0.2 1.5
20 -
3020N-030PH 3.0 0.3 2.3
4020N-030PH 4.0 0.3 3.3
Standard Item
0 5
Insert setting angle of KGD/KGM toolholder Combination of KGD/KGM toolholder and Insert
InsertGDM GMM
ToolholderKGD YES NO
KGM (YES) YES
New KGD type (0) Conventional KGM type (5)
-
Applicable Inserts (Cut-Off PM Chipbreaker)
Classifi cation of usage P Carbon steel, Alloy steelM Stainless Steel
Continuous - Interruption / 1st Choice Continuous - Interruption / 2nd Choice
K Cast ironN Non-ferrous MaterialS Titanium alloy
HHard materials (under 40HRC)Hard materials (over 40HRC)
Shape
Right-hand Insert shownDescription
Dimension (mm) Angle
Cermet MEGACOAT
Wr M L H
TN90
PR
1225
PR
1215
tolerance
Cut
-off
2-edgeH
33W
0.
03
L
M r
r
GDM 2020N-020PM 2.0
0.03
0.2 1.5
20
4.3
-
2520N-020PM 2.5 0.2 1.95
3020N-025PM 3.0 0.25 2.3
4020N-030PM 4.0 0.3 3.3
2-edge
H
L
M
r
33W
0.
03
GDM 2020R-020PM-6D 2.0
0.03
0.2 1.5
20 6
2520R-020PM-6D 2.5 0.2 1.95
3020R-025PM-6D 3.0 0.25 2.3
1-edge H
rL
M
33
W
0.03 GDMS 2020N-020PM 2.0
0.03
0.2 1.5
20 -
3020N-025PM 3.0 0.25 2.3
4020N-030PM 4.0 0.3 3.3
1-edge
H
L
M
r
33
W
0.03 GDMS 2020R-020PM-6D 2.0
0.03
0.2 1.5
20 6
3020R-025PM-6D 3.0 0.25 2.3
4020R-030PM-6D 4.0 0.3 3.3
Standard Item When grooving with PM chipbreaker (for cut-off), bottom cutting shape is not fl at. (see Right Fig.)
Indication of Insert Description
Recommended tightenting torque: 6.5 Nm (8 Nm for 8mm width) Couple de serrage : 6,5 Nm (8 Nm pour une largeur de 8 mm) Coppia di serraggio: 6.5 Nm (8 Nm per larghezza di 8 mm) Par de apriete recomendado: 6.5 Nm (8Nm para anchura de 8mm)
Bottom cutting shape of PM chipbreaker
G D M S 30 20 N - 025 GM
Tolerance
M-ClassG-Class
Corner-R
020 0.2mm030 0.3mm150R- 1.5mm (Full R)
Edge Width
20 2mm30 3mm40 4mm
Insert Length
20 20mm30 30mm
Chipbreaker (grooving, cut-off)
GM Grooving & TraversingPM Cut-offCM Copying
Chipbreaker (Face Grooving)
GM General PurposeDM Deep Grooving
Hand
R Right-handL Left-handN No Hand
Series
GD Grooving, Cut-offGDF Face grooving
No Indication: 2-edge S: 1-edge
No. of Corners
Lead Angle
6D 6
- 6D
Insert clamp bolt
Insert mounting part Toolholders surface forfi xing the inserts back end
Correct Incorrect
6
-
KGD type (Monoblock type)
L3
H2
H3
W
L1
A
F1
T
L2
h
BH
1
Toolholder Dimensions
Wid
th
Max
. Gro
ovin
g D
epth
Description
Standard Dimension (mm) W (mm)Spare parts
Clamp Bolt Wrench
R L H1=h H2 H3 B L1 L2 L3 F1 A T MIN MAX
(mm) (mm)
2
6
KGD$ 1616H-2T06 16 4.0
9.5
16 100 27.7 28.0 15.2
1.7
6
2.0 3.0
HH5X16
LW-4
2020K-2T06 20-
20 125 28.0 -
19.2
2525M-2T06 25 25 150 28.0 24.2 HH5X25
10
KGD$ 1616H-2T10 16 4.0 16 100 30.2 30.5 15.2
10HH5X16
2020K-2T10 20-
20 125 30.5 -
19.2
2525M-2T10 25 25 150 30.5 24.2 HH5X25
17
KGD$ 1616H-2T17 16 4.0 16 100 31.2 31.5 15.2
17HH5X162012K-2T17
20-
12 125
32.5 -
11.2
2020K-2T17 20 125 19.2
2525M-2T17 25 25 150 24.2 HH5X25
2.4 17KGD$ 2012K-2.4T17
20 -12 125
32.5 -11.0
2.0 17 2.4 3.0 HH5X16 LW-42020K-2.4T17 20 125 19.0
3
6
KGD$ 1616H-3T06 16 4.0 16 100 27.7 28.0 14.8
2.4
6
3.0 4.0
HH5X16
LW-4
2020K-3T06 20-
20 125 28.0 -
18.8
2525M-3T06 25 25 150 28.0 23.8 HH5X25
10
KGD$ 1616H-3T10 16 4.0 16 100 30.2 30.5 14.8
10HH5X16
2020K-3T10 20-
20 12530.5 -
18.8
2525M-3T10 25 25 150 23.8 HH5X25
20
KGD$ 1616H-3T20 16 4.0 16 100 34.2 34.5 14.8
20HH5X162012K-3T20
20-
12 12534.5
-
10.8
2020K-3T20 20 125 18.8
2525M-3T20 25 25 150 35.5 23.8 HH5X25
4
10KGD$ 2020K-4T10 20
-
20 12530.5
-
18.3
3.4
10
4.0 5.0
HH5X16
LW-4
2525M-4T10 25 25 150 23.3 HH5X25
20KGD$ 2020K-4T20 20 20 125 34.5 18.3
20HH5X16
2525M-4T20 25 25 150 35.5 23.3 HH5X25
25 KGD$ 2525M-4T25 25 25 150 40.5 23.3 25
5
10KGD$ 2020K-5T10 20
-
20 12530.5
-
17.8
4.4
10
5.0 6.0
HH5X16
LW-4
2525M-5T10 25 25 150 22.8
HH5X2517KGD$ 2020K-5T17 20 20 125
37.517.8
172525M-5T17 25 25 150 22.8
25 KGD$ 2525M-5T25 25 25 150 40.5 22.8 25
615 KGD$ 2525M-6T15 25
-25 150 32.5
-22.4
5.315
6.0 6.0 HH5X25 LW-430 KGD$ 2525M-6T30 25 25 150 45.5 22.4 30
8 25KGD$ 2525M-8T25 25 7.0 25 150
43.344.2 22.0
6.0 25 8.0 8.0 HH6X25 LW-53232P-8T25 32 - 32 170 - 29.0
Standard ItemT dimension shows the maximum grooving depth. (When using 2-edge insert with toolholder T=20/25, set the grooving depth under 18mm due to interfere.)
Right-hand shown
7
-
KGD-S type (0seperate type)
B
T
WF1
h
L2
H3
H2
L1
H1
A
Toolholder Dimensions (shank and blade)
Sha
nk A
ngle
Wid
th
Max
. Gro
ovin
g D
epth
Sha
nk s
ize
ShankDescription
P10
BladeDescription
P10AssembledDescription
Standard Dimension (mm)W
(mm)
R L H1=h H2 H3 B L1 L2 L3 F1 A T MIN MAX(mm) (mm) (mm)
0
2 17
20 KGD$2020-C
KGD$-2T17-C
KGD$ 2020X-2T17S 20 12
11.6
20 122
40
-
23.4
1.7 17 2.0 3.025 KGD$2525-C 2525X-2T17S 25 7 25 147 28.4
32 KGD$3232-C - - - 32 - 32 167 35.4
3
10
20 KGD$2020-C
KGD$-3T10-C
KGD$ 2020X-3T10S 20 12 20 115
33
23.0
2.4
10
3.0 4.0
25 KGD$2525-C 2525X-3T10S 25 7 25 140 28.0
32 KGD$3232-C 3232X-3T10S 32 - 32 160 35.0
20
20 KGD$2020-C
KGD$-3T20-C
KGD$ 2020X-3T20S 20 12 20 125
43
23.0
2025 KGD$2525-C 2525X-3T20S 25 7 25 150 28.0
32 KGD$3232-C 3232X-3T20S 32 - 32 170 35.0
4
10
20 KGD$2020-C
KGD$-4T10-C
KGD$ 2020X-4T10S 20 12 20 115
33
22.5
3.4
10
4.0 5.0
25 KGD$2525-C 2525X-4T10S 25 7 25 140 27.5
32 KGD$3232-C 3232X-4T10S 32 - 32 160 34.5
20
20 KGD$2020-C
KGD$-4T20-C
KGD$ 2020X-4T20S 20 12 20 125
43
22.5
2025 KGD$2525-C 2525X-4T20S 25 7 25 150 27.5
32 KGD$3232-C 3232X-4T20S 32 - 32 170 34.5
25
20 KGD$2020-C
KGD$-4T25-C
KGD$ 2020X-4T25S 20 12 20 130
48
22.5
2525 KGD$2525-C 2525X-4T25S 25 7 25 155 27.5
32 KGD$3232-C 3232X-4T25S 32 - 32 175 34.5
5
10
20 KGD$2020-C
KGD$-5T10-C
KGD$ 2020X-5T10S 20 12 20 115
33
22.0
4.4
10
5.0 6.0
25 KGD$2525-C 2525X-5T10S 25 7 25 140 27.0
32 KGD$3232-C 3232X-5T10S 32 - 32 160 34.0
25
20 KGD$2020-C
KGD$-5T25-C
KGD$ 2020X-5T25S 20 12 20 130
48
22.0
2525 KGD$2525-C 2525X-5T25S 25 7 25 155 27.0
32 KGD$3232-C 3232X-5T25S 32 - 32 175 34.0
Standard ItemNote) 1. In case of normal mounting position, toolholder body may interfere with tool presetter
2. Toolholder description and blade description are printed on toolholder body (Assembled description is not indicated).3. T dimension shows the maximum grooving depth (When using 2-edge insert with toolholder T=20/25, set the grooving depth under 18mm due to interfere). La cote T indique la profondeur maximale de rainurage (lorsque vous utilisez des plaquettes 2 artes de coupe avec des portes outils dont la cote T est gale 20/25 mm, la profondeur maximum de rainurage sera de 18 mm). T indica la distanza dallutensile al fi lo tagliente. (Quando si utilizza linserto bilaterale, con valori di T=20/25; causa interferenza, impostare la profondit al di sotto dei 18mm). La cota T muestra la mxima profundidad de ranura. (Si se usa plaquita de 2 puntas con el portaherramientas T=20/25, hace ranura por debajo de 18mm debido a interferencia)
Right-hand shown
8
-
KGDS-S type (90seperate type)
H1
H2
H3
A
L1L2
B
T
L3h
Toolholder Dimensions (shank and blade)
Sha
nk A
ngle
Wid
th
Max
. Gro
ovin
g D
epth
Sha
nk s
ize
ToolholderDescription
P10
BladeDescription
P10AssembledDescription
Standard Dimension (mm)W
(mm)
R L H1=h H2 H3 B L1 L2 L3 F1 A T MIN MAX(mm) (mm) (mm)
90
2 1720 KGDS$2020-C
KGD -2T17-C- - - 20 12
11.6
20 125
27.7
56.7
-
1.7 17 2.0 3.025 KGDS$2525-C - - - 25 7 25 150
3
1020 KGDS$2020-C
KGD -3T10-CKGDS$ 2020X-3T10S 20 12 20 125
49.7
2.4
10
3.0 4.025 KGDS$2525-C 2525X-3T10S 25 7 25 150
2020 KGDS$2020-C
KGD -3T20-C- - - 20 12 20 125
59.7 2025 KGDS$2525-C - - - 25 7 25 150
4
1020 KGDS$2020-C
KGD -4T10-C- - - 20 12 20 125
49.7
3.4
10
4.0 5.0
25 KGDS$2525-C - - - 25 7 25 150
2020 KGDS$2020-C
KGD -4T20-C- - - 20 12 20 125
59.7 2025 KGDS$2525-C - - - 25 7 25 150
2520 KGDS$2020-C
KGD -4T25-C- - - 20 12 20 125
64.7 2525 KGDS$2525-C - - - 25 7 25 150
5
1020 KGDS$2020-C
KGD -5T10-C- - - 20 12 20 125
49.7
4.4
10
5.0 6.025 KGDS$2525-C - - - 25 7 25 150
2520 KGDS$2020-C
KGD -5T25-C- - - 20 12 20 125
64.7 2525 KGDS$2525-C - - - 25 7 25 150
Standard ItemNote) 1. In case of normal mounting position, toolholder body may interfere with tool presetter
2. Toolholder description and blade description are printed on toolholder body. (Assembled description is not indicated.)3. T dimension shows the maximum grooving depth. (When using 2-edge insert with toolholder T=20/25, set the grooving depth under 18mm due to interfere.) La cote T indique la profondeur maximale de rainurage (lorsque vous utilisez des plaquettes 2 artes de coupe avec des portes outils dont la cote T est gale 20/25 mm, la profondeur maximum de rainurage sera de 18 mm). T indica la distanza dallutensile al fi lo tagliente. (Quando si utilizza linserto bilaterale, con valori di T=20/25; causa interferenza, impostare la profondit al di sotto dei 18mm). La cota T muestra la mxima profundidad de ranura. (Si se usa plaquita de 2 puntas con el portaherramientas T=20/25, hace ranura por debajo de 18mm debido a interferencia)
Right-hand shown
9
-
10
Spare parts
Assembled Description
Spare parts
Clamp bolt (For Insert Clamp) Fixing bolt(For Blade) Wrench
KGD$S BH6X10TR SB-60120TR LTW-25
Setting the blade (Seperate-type toolholder) Recommended tightening torque: 8 Nm Couple de serrage : 8 Nm Coppia di serraggio: 8 Nm Par de apriete recomendado: 8 Nm
Blade
Serration joint
Shank
Insert clamp bolt
Blade fi xing bolt
Blade
Shank
No gap between blade and shank
0seperate type shapeRight-hand Shown
Shank DescriptionStandard Dimension(mm)
R L L B H1
L
H1
B KGD$ 2020-C 104 20 20
2525-C 129 25 25
3232-C 149 32 32
90seperate type shape
Right-hand ShownShank Description
Standard Dimension(mm)
R L L B H1
L
H1
BKGDS$ 2020-C 122 20 20
2525-C 147 25 25
Blade shapeRight-hand Shown
Blade DescriptionStandard Dimension(mm)
R L L T W
L
41.5
A
T KGD$ -2T17-C 51.2 17.2 1.7-3T10-C 44.2 10.2 2.4-3T20-C 53.2 20.2 2.4-4T10-C 44.2 10.2 3.4-4T20-C 54.2 20.2 3.4-4T25-C 59.2 25.2 3.4-5T10-C 44.2 10.2 4.4-5T25-C 59.2 25.2 4.4
Standard Item
-
Recommended Cutting Conditions (Grooving, Cut-off)
Workpiece Material Chipbreaker
Vc (m/min)
CoolantCermet MEGACOAT Carbide Carbide
TN90 PR1225 PR1215 GW15
Carbon SteelGM
GL
PM
PH
CM
GS
-
Yes
100~220 80~200 100~200
Alloy Steel
-80~200 70~180 80~180
Stainless Steel
-70~180 60~150 60~150
Cast Iron - -
-100~200
AluminiumGS
- - -
200~500
Brass - - -
100~200 1st. Recommendation 2nd. Recommendation
Recommended Cutting Conditions (f, ap) Grooving Traversing
3~4
5~6
-
CM chipbreaker [ Recommended max. a.p. for pulling up ]
Description
ap (mm) Max.
Description of Toolholder
KGD-2T KGD-3T KGD-4T KGD-5T KGD-6T
GDM 3020N-150R-CM 0.24 0.20 - - -
4020N-200R-CM - 0.24 0.20 - -
5020N-250R-CM - - 0.30 0.20 -
6020N-300R-CM - - - 0.30 0.25
ap
Tips about external turningPoint (I) (Traversing after grooving)
1) Over 0.5mm of groove depth : For Roughing (Refer to fi g 1) Before traversing, pull the tool back by 0.1mm after grooving. (Put the load on edge from single direction.)
fi g 1Pull back the tool by 0.1mm before traversing (over 0.5mm of groove depth : For Roughing)
2) Less 0.5mm of groove depth : For Finishing (Refer to fi g 2) Available to traverse continuously after grooving.
(Dwell motion is not required)
fi g 2Traversing continuously after grooving(Less 0.5mm of groove depth : For Finishing)
Point (II) 1) In case of expanding groove width (Refer to fi g. 3)
Please program to make steps at each pass.
2) For fi nishing (Leave the material more than 0.5mm total to get bettter chip control.)
Note; if machining without centering:If feeding the tool towards the tailstock, please reduce in this casethe feedrate for more accurracy.
0.1mmfi g 3
Descriptions of seperate type toolholder and indication of setting up to machine.
Description of Blade
Lot number of BladeNo gap here
Description of Shank
Description of Clamp bolt
Description of Fixing bolt
Lot number of Shank
12
-
KGDF Face grooving tool
GDFM/GDFMS
Classifi cation of usage P Carbon steel, Alloy steel M Stainless Steel
Continuous - Interruption / 1st Choice) Continuous - Interruption / 2nd Choice)
Continuous / 1st Choice)
K Cast ironN Non-ferrous MaterialS Titanium alloy
H Hard materials (under 40HRC)Hard materials (over 40HRC)
Shape Description
Dimension (mm) Cermet MEGACOAT
Wr M L H
TN90
PR
1225
PR
1215
tolerance
Gro
ovin
g &
Tra
vers
ing
2-edge
W2
2r
M
L
H
GDFM 3020N-030GM 3.0 0.03
0.3 2.3
20 4.3
4020N-040GM 4.0
0.4
3.3
5020N-040GM 5.0 0.04
4.2
6020N-040GM 6.0 5.2
Dee
p G
roov
ing,
Tra
vers
ing
2-edge
r
W2
2M
L
H
GDFM 3020N-030DM 3.0 0.03
0.3 2.3
20 4.3
4020N-040DM 4.0
0.4
3.3
5020N-040DM 5.0 0.04
4.2
6020N-040DM 6.0 5.2
1-edge
r
2H
L
M
W2
GDFMS 3020N-030DM 3.0 0.03
0.3 2.3
20 4.3
4020N-040DM 4.0
0.4
3.3
5020N-040DM 5.0 0.04
4.2
6020N-040DM 6.0 5.2
Standard ItemSee page 6 for indication of insert description
Face grooving (62)
0.05 0.08 0.1
f (mm/rev)
Shoulder grooving
0.5
1.0
0.1 0.15 0.2f (mm/rev)
Wid
th o
f cut
(mm
)
Traversing
0.05 0.1
0.2
0.5
0.8
0.15
ap
f (mm/rev)
(mm)
Vc=150m/min f =0.05~ 0.1mm/revGDFM5020N-040GM SCM415 Wet
Comparison of chip control (GM chipbreaker)
13
-
KGDF type
Toolholder Dimensions
Sha
nk A
ngle
Wid
th
Sha
nk s
ize
Max
. Gro
ovin
g D
epth
Face Grooving
Dia.D(mm)
Shank Description
P10
BladeDescription
P20AssembledDescription
Standard Dimension (mm) W(mm)
R L H1=h H2 H3 B L1 L2 F1 T W
(mm) (mm) (mm) MIN MAX
0 3
20
1325 30
KGD 2020-C
KGDF$ -25-3A-C KGDF$ 2020X25-3AS
20 12 11.6 20
118 36
24.5
13
3
30 40 -30-3A-C 2020X30-3AS 40 50 -40-3A-C 2020X40-3AS
15
50 65 -50-3B-C 2020X50-3BS
120 38 1565 85 -65-3B-C 2020X65-3BS 85 110 -85-3B-C 2020X85-3BS 110 145 -110-3B-C 2020X110-3BS
2250 65 -50-3C-C 2020X50-3CS
127 45 2265 85 -65-3C-C 2020X65-3CS
2585 110 -85-3C-C 2020X85-3CS
130 48 25110 145 -110-3C-C 2020X110-3CS
25
1325 30
KGD 2525-C
KGDF$ -25-3A-C KGDF$ 2525X25-3AS
25 7 11.6 25
143 36
29.5
1330 40 -30-3A-C 2525X30-3AS 40 50 -40-3A-C 2525X40-3AS
15
50 65 -50-3B-C 2525X50-3BS
145 38 1565 85 -65-3B-C 2525X65-3BS 85 110 -85-3B-C 2525X85-3BS 110 145 -110-3B-C 2525X110-3BS
2250 65 -50-3C-C 2525X50-3CS
152 45 2265 85 -65-3C-C 2525X65-3CS
2585 110 -85-3C-C 2525X85-3CS
155 48 25110 145 -110-3C-C 2525X110-3CS
32
1325 30
KGD 3232-C
KGDF$ -25-3A-C - - -
32 - 11.6 32
163 36
36.5
1330 40 -30-3A-C - - -40 50 -40-3A-C - - -
15
50 65 -50-3B-C - - -
165 38 1565 85 -65-3B-C - - -85 110 -85-3B-C - - -110 145 -110-3B-C - - -
2250 65 -50-3C-C - - -
172 45 2265 85 -65-3C-C - - -
2585 110 -85-3C-C - - -
175 48 25110 145 -110-3C-C - - -
Standard Item
Right-hand shown
Left-hand shown
H1
B
L2
W
hH
3F
1
H2
L1T
H1
B
L1
L2
T
W
hH
3F
1
H2
14
-
Toolholder DimensionsS
hank
Ang
le
Wid
th
Sha
nk s
ize
Max
. Gro
ovin
g D
epth
Face Grooving
Dia.D(mm)
Shank Description
P10
BladeDescription
P20 AssembledDescription
Standard Dimension (mm) W(mm)
R L H1=h H2 H3 B L1 L2 F1 T W
(mm) (mm) (mm) MIN MAX
0 4
20
13 25 35
KGD 2020-C
KGDF$ -25-4A-C KGDF$ 2020X25-4AS
20 12 11.6 20
118 36
24.5
13
4
15
35 50 -35-4B-C 2020X35-4BS
120 38 15
50 70 -50-4B-C 2020X50-4BS
70 100 -70-4B-C 2020X70-4BS
100 150 -100-4B-C 2020X100-4BS
150 220 -150-4B-C 2020X150-4BS
220 -220-4B-C 2020X220-4BS
25
35 50 -35-4C-C 2020X35-4CS
130 48 25
50 70 -50-4C-C 2020X50-4CS
70 100 -70-4C-C 2020X70-4CS
100 150 -100-4C-C 2020X100-4CS
150 220 -150-4C-C 2020X150-4CS
220 -220-4C-C 2020X220-4CS
25
13 25 35
KGD 2525-C
KGDF$ -25-4A-C KGDF$ 2525X25-4AS
25 7 11.6 25
143 36
29.5
13
15
35 50 -35-4B-C 2525X35-4BS
145 38 15
50 70 -50-4B-C 2525X50-4BS
70 100 -70-4B-C 2525X70-4BS
100 150 -100-4B-C 2525X100-4BS
150 220 -150-4B-C 2525X150-4BS
220 -220-4B-C 2525X220-4BS
25
35 50 -35-4C-C 2525X35-4CS
155 48 25
50 70 -50-4C-C 2525X50-4CS
70 100 -70-4C-C 2525X70-4CS
100 150 -100-4C-C 2525X100-4CS
150 220 -150-4C-C 2525X150-4CS
220 -220-4C-C 2525X220-4CS
32
13 25 35
KGD 3232-C
KGDF$ -25-4A-C - - -
32 - 11.6 32
163 36
36.5
13
15
35 50 -35-4B-C - - -
165 38 15
50 70 -50-4B-C - - -
70 100 -70-4B-C - - -
100 150 -100-4B-C - - -
150 220 -150-4B-C - - -
220 -220-4B-C - - -
25
35 50 -35-4C-C - - -
175 48 25
50 70 -50-4C-C - - -
70 100 -70-4C-C - - -
100 150 -100-4C-C - - -
150 220 -150-4C-C - - -
220 -220-4C-C - - -
Standard Item
15
-
Toolholder Dimensions
Sha
nk A
ngle
Wid
th
Sha
nk s
ize
Max
. Gro
ovin
g D
epth
Face Grooving
Dia.D(mm)
Shank Description
P10
BladeDescription
P20AssembledDescription
Standard Dimension (mm) W(mm)
R L H1=h H2 H3 B L1 L2 F1 T W
(mm) (mm) (mm) MIN MAX
0 5
20
15
25 35
KGD 2020-C
KGDF$ -25-5B-C KGDF$ 2020X25-5BS
20 12 11.6 20
120 38
24.5
15
5
35 50 -35-5B-C 2020X35-5BS 50 75 -50-5B-C 2020X50-5BS 75 115 -75-5B-C 2020X75-5BS 115 180 -115-5B-C 2020X115-5BS 180 235 -180-5B-C 2020X180-5BS 235 -235-5B-C 2020X235-5BS
20 25 35 -25-5C-C 2020X25-5CS 125 43 20
25
35 50 -35-5C-C 2020X35-5CS
130 48 25
50 75 -50-5C-C 2020X50-5CS 75 115 -75-5C-C 2020X75-5CS 115 180 -115-5C-C 2020X115-5CS 180 235 -180-5C-C 2020X180-5CS 235 -235-5C-C 2020X235-5CS
32
75 115 -75-5D-C - - -
137 55 32115 180 -115-5D-C - - -180 235 -180-5D-C - - -235 -235-5D-C - - -
25
15
25 35
KGD 2525-C
KGDF$ -25-5B-C KGDF$ 2525X25-5BS
25 7 11.6 25
145 38
29.5
15
35 50 -35-5B-C 2525X35-5BS 50 75 -50-5B-C 2525X50-5BS 75 115 -75-5B-C 2525X75-5BS 115 180 -115-5B-C 2525X115-5BS 180 235 -180-5B-C 2525X180-5BS 235 -235-5B-C 2525X235-5BS
20 25 35 -25-5C-C 2525X25-5CS 150 43 20
25
35 50 -35-5C-C 2525X35-5CS
155 48 25
50 75 -50-5C-C 2525X50-5CS 75 115 -75-5C-C - - -115 180 -115-5C-C - - -180 235 -180-5C-C - - -235 -235-5C-C - - -
32
75 115 -75-5D-C 2525X75-5DS
162 55 32115 180 -115-5D-C 2525X115-5DS 180 235 -180-5D-C 2525X180-5DS 235 -235-5D-C 2525X235-5DS
32
15
25 35
KGD 3232-C
KGDF$ -25-5B-C - - -
32 - 11.6 32
165 38
36.5
15
35 50 -35-5B-C - - -50 75 -50-5B-C - - -75 115 -75-5B-C - - -115 180 -115-5B-C - - -180 235 -180-5B-C - - -235 -235-5B-C - - -
20 25 35 -25-5C-C - - - 170 43 20
25
35 50 -35-5C-C - - -
175 48 25
50 75 -50-5C-C - - -75 115 -75-5C-C - - -115 180 -115-5C-C - - -180 235 -180-5C-C - - -235 -235-5C-C - - -
32
75 115 -75-5D-C - - -
182 55 32115 180 -115-5D-C - - -180 235 -180-5D-C - - -235 -235-5D-C - - -
Standard Item
16
-
Toolholder DimensionsS
hank
Ang
le
Wid
th
Sha
nk s
ize
Max
. Gro
ovin
g D
epth
Face Grooving
Dia.D(mm)
ShankDescription
P10
BladeDescription
P20AssembledDescription
Standard Dimension (mm) W(mm)
R L H1=h H2 H3 B L1 L2 F1 T W
(mm) (mm) (mm) MIN MAX
0 5
20
15
25 35
KGD 2020-C
KGDF$ -25-6B-C KGDF$ 2020X25-6BS
20 12 11.6 20
120 38
24.5
15
6
35 50 -35-6B-C 2020X35-6BS 50 75 -50-6B-C 2020X50-6BS 75 115 -75-6B-C 2020X75-6BS
115 180 -115-6B-C 2020X115-6BS 180 235 -180-6B-C 2020X180-6BS 235 -235-6B-C 2020X235-6BS
20 25 35 -25-6C-C 2020X25-6CS 125 43 20
25
35 50 -35-6C-C 2020X35-6CS
130 48 25
50 75 -50-6C-C 2020X50-6CS 75 115 -75-6C-C 2020X75-6CS
115 180 -115-6C-C 2020X115-6CS 180 235 -180-6C-C 2020X180-6CS 235 -235-6C-C 2020X235-6CS
32
75 115 -75-6D-C - - -
137 55 32115 180 -115-6D-C - - -180 235 -180-6D-C - - -235 -235-6D-C - - -
25
15
25 35
KGD 2525-C
KGDF$ -25-6B-C KGDF$ 2525X25-6BS
25 7 11.6 25
145 38
29.5
15
35 50 -35-6B-C 2525X35-6BS 50 75 -50-6B-C 2525X50-6BS 75 115 -75-6B-C 2525X75-6BS
115 180 -115-6B-C 2525X115-6BS 180 235 -180-6B-C 2525X180-6BS 235 -235-6B-C 2525X235-6BS
20 25 35 -25-6C-C 2525X25-6CS 150 43 20
25
35 50 -35-6C-C 2525X35-6CS
155 48 25
50 75 -50-6C-C 2525X50-6CS 75 115 -75-6C-C - - -
115 180 -115-6C-C - - -180 235 -180-6C-C - - -235 -235-6C-C - - -
32
75 115 -75-6D-C 2525X75-6DS
162 55 32115 180 -115-6D-C 2525X115-6DS 180 235 -180-6D-C 2525X180-6DS 235 -235-6D-C 2525X235-6DS
32
15
25 35
KGD 3232-C
KGDF$ -25-6B-C - - -
32 - 11.6 32
165 38
36.5
15
35 50 -35-6B-C - - -50 75 -50-6B-C - - -75 115 -75-6B-C - - -
115 180 -115-6B-C - - -180 235 -180-6B-C - - -235 -235-6B-C - - -
20 25 35 -25-6C-C - - - 170 43 20
25
35 50 -35-6C-C - - -
175 48 25
50 75 -50-6C-C - - -75 115 -75-6C-C - - -
115 180 -115-6C-C - - -180 235 -180-6C-C - - -235 -235-6C-C - - -
32
75 115 -75-6D-C - - -
182 55 32115 180 -115-6D-C - - -180 235 -180-6D-C - - -235 -235-6D-C - - -
Standard Item
17
-
Indication of KGDF unit descriptionAssembled description
(Assembled description is not marked) Shank (shank description is marked) Blade (Blade description is marked)
Right-handKGDFRS Left-handKGDL-C Right-handKGDFR-C
Left-handKGDFLS Right-handKGDR-C Left-handKGDFL-C
R-hand Blade for L-hand shank, L-hand Blade for R-hand shank.Assembled description is shown on the package only, but not on product itself.
Indication of Assembled Description for KGDF series
KGDF R 2020X 25 -grooving depth
A 13mmB 15mm
For 2-edge type insertFor 1-edge type insert
C 20mm 25mmD 32mm
For 1-edge type insert
Shank size of tool holder
2020X 202025X 25
25 25mm 30 30mm
235 235mm
Min.Bore Dia. (Face grooving)
Min. diameter (outside of groove) forthe first plumging.
Width
3 3mm4 4mm5 5mm6 6mm
Symbol ofassembled holder
S : Indicate the Unit Description
Hand of Blade
R Right-handL Left-hand
3 A SSeries
KGDF Face grooving
Refer max. diameter (outside of groove) to "D (mm)" in the chart for holder spec.
What is D Min. and Max.?It indicates the available range for the 1st plunging. Outside diameter of the groove is shown.
D Face Grooving Dia.(Out side)MIN: minimum (Shown in the description)MAX: maximum (Refer to the spec chart)
D(M
IN)
D(M
AX
)
Limit of Traversing toward center Traversing towards the center causes the toolholder to interfere with the groove wall depending on the initial cuts diameter.
Interference
D
Limitation of groove expansion
dD 25 26 27 28over
Description dKGDF$ 2020X25-3AS
4 2 0
No remaining Boss
2525X25-3AS2020X25-4AS
6 3 02525X25-4AS2020X25-5AS
7 4 12525X25-5AS2020X25-6AS
9 4 12525X25-6AS
Spare parts
Unit Description
Spare parts
Clamp bolt (For Insert Clamp) Fixing bolt(For Blade) Wrench
KGDF$S BH6X10TR SB-60120TR LTW-25
18
-
KGDF (90 seperate type)
Shank and Blade
Sha
nk A
ngle
Wid
th
Sha
nk s
ize
Max
. Gro
ovin
g D
epth
Face Grooving
Dia.D(mm)
ShankDescription
P10
BladeDescription
P20
(mm) (mm) (mm) MIN MAX
90
3
20
1325 30
KGDS$2020-C
KGDF$ -25-3A-C30 40 -30-3A-C40 50 -40-3A-C
15
50 65 -50-3B-C65 85 -65-3B-C85 110 -85-3B-C110 145 -110-3B-C
22 50 65 -50-3C-C65 85 -65-3C-C
25 85 110 -85-3C-C110 145 -110-3C-C
25
1325 30
KGDS$2525-C
KGDF$ -25-3A-C30 40 -30-3A-C40 50 -40-3A-C
15
50 65 -50-3B-C65 85 -65-3B-C85 110 -85-3B-C110 145 -110-3B-C
22 50 65 -50-3C-C65 85 -65-3C-C
25 85 110 -85-3C-C110 145 -110-3C-C
4
20
13 25 35
KGDS$2020-C
KGDF$ -25-4A-C
15
35 50 -35-4B-C50 70 -50-4B-C70 100 -70-4B-C100 150 -100-4B-C150 220 -150-4B-C220 -220-4B-C
25
35 50 -35-4C-C50 70 -50-4C-C70 100 -70-4C-C100 150 -100-4C-C150 220 -150-4C-C220 -220-4C-C
25
13 25 35
KGDS$2525-C
KGDF$ -25-4A-C
15
35 50 -35-4B-C50 70 -50-4B-C70 100 -70-4B-C100 150 -100-4B-C150 220 -150-4B-C220 -220-4B-C
25
35 50 -35-4C-C50 70 -50-4C-C70 100 -70-4C-C100 150 -100-4C-C150 220 -150-4C-C220 -220-4C-C
Sha
nk A
ngle
Wid
th
Sha
nk s
ize
Max
. Gro
ovin
g D
epth
Face Grooving
Dia.D(mm)
ShankDescription
P10
BladeDescription
P20
(mm) (mm) (mm) MIN MAX
90 5
20
15
25 35
KGDS$2020-C
KGDF$ -25-5B-C35 50 -35-5B-C50 75 -50-5B-C75 115 -75-5B-C115 180 -115-5B-C180 235 -180-5B-C235 -235-5B-C
20 25 35 -25-5C-C
25
35 50 -35-5C-C50 75 -50-5C-C75 115 -75-5C-C115 180 -115-5C-C180 235 -180-5C-C235 -235-5C-C
32
75 115 -75-5D-C115 180 -115-5D-C180 235 -180-5D-C235 -235-5D-C
25
15
25 35
KGDS$2525-C
KGDF$ -25-5B-C35 50 -35-5B-C50 75 -50-5B-C75 115 -75-5B-C115 180 -115-5B-C180 235 -180-5B-C235 -235-5B-C
20 25 35 -25-5C-C
25
35 50 -35-5C-C50 75 -50-5C-C75 115 -75-5C-C115 180 -115-5C-C180 235 -180-5C-C235 -235-5C-C
32
75 115 -75-5D-C115 180 -115-5D-C180 235 -180-5D-C235 -235-5D-C
90 6
20
15
25 35
KGDS$2020-C
KGDF$ -25-6B-C35 50 -35-6B-C50 75 -50-6B-C75 115 -75-6B-C115 180 -115-6B-C180 235 -180-6B-C235 -235-6B-C
20 25 35 -25-6C-C
25
35 50 -35-6C-C50 75 -50-6C-C75 115 -75-6C-C115 180 -115-6C-C180 235 -180-6C-C235 -235-6C-C
32
75 115 -75-6D-C115 180 -115-6D-C180 235 -180-6D-C235 -235-6D-C
25
15
25 35
KGDS$2525-C
KGDF$ -25-6B-C35 50 -35-6B-C50 75 -50-6B-C75 115 -75-6B-C115 180 -115-6B-C180 235 -180-6B-C235 -235-6B-C
20 25 35 -25-6C-C
25
35 50 -35-6C-C50 75 -50-6C-C75 115 -75-6C-C115 180 -115-6C-C180 235 -180-6C-C235 -235-6C-C
32
75 115 -75-6D-C115 180 -115-6D-C180 235 -180-6D-C235 -235-6D-C
90seperate type
Shank : Right-hand
Blade : Right-handRight-hand
Shank and blades of KGDF seperate type (90) are sold seperately. Please purchase individually and assemble them into a set.Les manches et les cassettes des outils KGDF (90 ) Sont vendues sparment. Acheter sparment Les lments et les assembler en un ensemble; Sil vous plait.Attacco e lame dellutensile tipo KGDF (90), vengono venduti separatamente. Mango y cartuchos del KGDF tipo modular (90) se venden por separado. Por favor, pdalos por separado y mntelos para hacer el conjunto.
Right-hand Blade for Right-hand shank, Left-hand Blade for Left-hand shank. Insert clamp bolt (BH6x10TR)/Blade fi xing bolt(SB-60120TR) come with tool holder.
19
-
Indication of blade for face grooving
KGDF R 25 - --grooving depth
A 13mmB 15mm
For 2-edge type insertFor 1-edge type insert
C 20mm 25mmD 32mm
For 1-edge type insert
25 25mm 30 30mm
235 235mm
Min.Bore Dia. (Face grooving)
Indicates available outsidegroove dia. for the 1st plunging.
Width
3 3mm4 4mm5 5mm6 6mm
Symbol
C : Shank Height for 20mm/25mm square shank
Hand of Blade
R Right-handL Left-hand
3 A CSeries
KGDF Face grooving
20
Blade Dimensions
ShapeBlade
Description
Standard Dimension (mm)Face Grooving
Dia.D (mm)
Width(mm)
ApplicableInsertsP13
ShankDescription P10
R L L T A MIN MAX W
T
L
41.5
A
Right-hand Shown
KGDF$ -25-3A-C 47.35 13
2
25 30
3
GDFM 3020N-030GM
GDFM 3020N-030DM
GDFMS 3020N-030DM
KGD -C
KGDS$-C
-30-3A-C 30 40-40-3A-C 40 50-50-3B-C
49.35 15
50 65
-65-3B-C 65 85-85-3B-C 85 110-110-3B-C 110 145-50-3C-C
56.35 2250 65
-65-3C-C 65 85-85-3C-C
59.35 2585 110
-110-3C-C 110 145KGDF$ -25-4A-C 47.35 13
3
25 35
4
GDFM 4020N-040GM
GDFM 4020N-040DM
GDFMS 4020N-040DM
-35-4B-C
49.35 15
35 50
-50-4B-C 50 70-70-4B-C 70 100-100-4B-C 100 150-150-4B-C 150 220-220-4B-C 220 -35-4C-C
59.35 25
35 50
-50-4C-C 50 70-70-4C-C 70 100-100-4C-C 100 150-150-4C-C 150 220-220-4C-C 220
KGDF$ -25-5B-C
49.35 15
4
25 35
5
GDFM 5020N-040GM
GDFM 5020N-040DM
GDFMS 5020N-040DM
-35-5B-C 35 50-50-5B-C 50 75-75-5B-C 75 115-115-5B-C 115 180-180-5B-C 180 235-235-5B-C 235 -25-5C-C 54.35 20 25 35-35-5C-C
59.35 25
35 50
-50-5C-C 50 75-75-5C-C 75 115-115-5C-C 115 180-180-5C-C 180 235-235-5C-C 235 -75-5D-C
66.35 32
75 115
-115-5D-C 115 180-180-5D-C 180 235-235-5D-C 235
KGDF$ -25-6B-C
49.35 15
5
25 35
6
GDFM 6020N-040GM
GDFM 6020N-040DM
GDFMS 6020N-040DM
-35-6B-C 35 50-50-6B-C 50 75-75-6B-C 75 115-115-6B-C 115 180-180-6B-C 180 235-235-6B-C 235 -25-6C-C 54.35 20 25 35-35-6C-C
59.35 25
35 50
-50-6C-C 50 75-75-6C-C 75 115-115-6C-C 115 180-180-6C-C 180 235-235-6C-C 235 -75-6D-C
66.35 32
75 115
-115-6D-C 115 180-180-6D-C 180 235-235-6D-C 235
Standard Item
-
Recommended Cutting Conditions (Face grooving)
Workpiece Material
Vc (m/min)
CoolantCermet MEGACOAT Carbide
TN90 PR1225 PR1215
Carbon Steel
Yes
100~220 80~200 100~200
Alloy Steel
80~200 70~180 80~180
Stainless Steel
70~180 60~150 60~150
Cast Iron - -
100~200
Aluminium - - -Brass - - -
1st. Recommendation 2nd. Recommendation
Chipbreaker Selection (Face grooving)
Please try DM chip-breaker when experiencing unstable chip evacuation with GM for plunging.
Shallow Grooving (under 10mm)
Narrow Grooving Wide Grooving
GMGeneral Purpose
DMDeep Grooving
Deep Grooving (over 10mm)
Wide Grooving
GMGeneral Purpose
Narrow Grooving
Single plungingMultiple plunging
MultipleplungingSingle plunging
Plunging
Traversing
Plunging
Traversing
Application
Recommended Cutting Conditions (f, ap) Grooving
GM Chipbreaker Workpiece Material: Steel
f (mm/rev)
Wid
th (m
m)
4
5
3
6
0.05 0.10 0.15 0.20 0.25
Workpiece Material: Steel
f (mm/rev)
Wid
th (m
m)
4
5
3
6
DM Chipbreaker
0.05 0.10 0.15 0.20 0.25
Workpiece Material: Steel
f (mm/rev)
Wid
th (m
m)
4
5
3
6
GM Chipbreaker
0.05 0.10 0.15 0.20 0.25 0.30
Shoulder Grooving
GM Chipbreaker
ap(mm)
Workpiece Material: Steel
f (mm/rev)
2.0
3.0
1.0
W=6mm
5mm
4mm
3mm
0.10 0.150.05 0.20 0.25 0.30
DM Chipbreaker
ap(mm)
Workpiece Material: Steel
f (mm/rev)
2.0
3.0
1.0
0.10 0.150.05 0.20 0.25 0.30
W=6mm
5mm4mm
3mm
DM Chipbreaker Max. Depth of Cut: Edge width x 0.3
Traversing
21
-
Plunging Traversing
ff
A: ap over 0.5mm Plunging Pull back the tool by 0.1mm Traversing
When widening the groove width, apply the "Step Turning".The widened groove and side walls should be fi nished last
0.1mm
B: ap under 0.5mm Plunging Traversing
After plunging, traversing can start directly without pulling back.
Tips about face grooving
1) Toolholder SelectionCheck available Min and Max diameter as well as width and depth.
2) Feed rateSet proper feed rate to form continiuous chips for steel machining.
3) Expand groove width (Plunging, Traversing)Recommended traversing from outside to inside to get better chip evacuation.
f
4) Traversing
22
-
Free cutting Steel (Cut-off)
SleeveVc=103 m/minf=0.12 mm/revWETGDM3020N-025PM
(PR1225)KGDL2525X-3T20S
33
10
PM ChipbreakerPR1225
Competitor L(PVD Coated Carbide)
ResultsKGD-type and PM chipbreaker (PR1225) showed good edge condition after machining same number of workpieces as Comp. L.Available for further machining. (Comp. L caused chipping)
35CrMo4 (Face Grooving)
PistonVc=150 m/minf= 0.05 mm/rev (Grooving)0.1 0.15 mm/rev (Traversing)
ap=1 1.8 mmTraversing)WETGDFM4020N-040GM
(PR1225)KGDFL2525X504CS
25
18
55
GM ChipbreakerPR1225
Conventional B
Results KGDF + GM chipbreaker improved chip evacuatoin compared to B. (Resolved frequent breakage of holder.)
Smaller wear on the edge provided by MEGACOAT make the tool life longer.(Lower running cost by longer tool life)
20Cr4 (Grooving)
GearVc=113164 m/minf=0.06 mm/revWETGDM4020N-040GM
(PR1225)KGDL2525X-3T10S
10
35
24
GM ChipbreakerPR1225
Competitor K(PVD Coated Carbide)
Results
KGD-type and GM chipbreaker (PR1225) improved tool life to 6 times of Comp. K.
No burned chips and good chip control.
34CrMo4 (Copying)
Ball StudVc=100160 m/minf=0.150.25 mm/revap=0.3 mmWETGDM3020N-150R-CM
(PR1225)KGDR2020X-3T10S
13
20
GM ChipbreakerPR1225
Conventional A
Results
Resolve issues such as chip-bite and tangled chips due to its surperior chip evacuation performanceResolve breakage of edge caused by chips.
Doubled tool life by reducing damage on the edge.
Case studies
250pcs/edge, with chipping
40pcs/edge, with chipping
250pcs/edge, capableof further machining
40pcs/edge, capableof further machining
1500pcs/edge
800pcs/edge
250pcs/edge
400pcs/edge
Competitor K GM Chipbreaker
6 times l
onger
tool life
2 times l
onger
tool life
KYOCERA Fineceramics SAS.Cutting Tool DivisionParc Tertiaire Silic, 21 Rue de VilleneuveBP 90439, 94528 Rungis Cedex, FrancePhone: +33 (0) 1 41 73 73 40 Fax: +33 (0) 1 56 72 18 94www.kyocera.fr
KYOCERA Fineceramics GmbH Poland Branch OfficeCutting Tool DivisionLeg. ul.Europejska 4, 55-220, Jelcz-Laskowice, PolandPhone: +48-(0) 71-381-12-15 Fax: +48-(0) 71-381-12-16www.kyocera.eu
KYOCERA Fineceramics GmbH Spain Branch OfficeCutting Tool DivisionAvenida Manacor 4, 28290 Las Matas, Madrid, SpainPhone: +34-91-631-83-92-802 Fax: +34-91-631-82-19www.kyocera.es
KYOCERA Fineceramics GmbH Italy Branch OfficeCutting Tool DivisionVia Torino 51, 20123 Milan, ItalyPhone: +39-02 00620 845 Fax: +39-02 00620 848www.kyocera.it
KYOCERA Fineceramics GmbHCutting Tool DivisionHammfelddamm 6, 41460 Neuss, GermanyPhone: +49 (0) 2131 1637-115Fax: +49 (0) 2131 1637-152www.kyocera.de / [email protected]
DISTRIBUYE:HERCOIN
RIBERA DE AXPE 11 - D1
48950 ERANDIO (VIZCAYA)
Tlf.: 94 463 4761, FAX: 94 463 2399www.hercoin.com, [email protected]
abellosoRectngulo
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