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Series 70 ePODs: Type-SStatic Transfer Switch with Distribution

Technical Specifications

2

© 2010 LayerZero Power Systems, Inc. Series70ePODs:Type-STechnicalSpecifications

Basic Purpose

TheSeries70ePODs:Type-Sprovidesswitchingbetweentwoindependentpowersources,withtwotransformersfeedingsecondary

sidestatictransferswitching,providingpowerdistributioncapabilities.Theunitfeaturesasolid-statetransferswitchonthe

secondarysideofthetransformerwithapowerdistributionsection,providingtheabilitytotransferpowerbetweentwosources

inquarterofanelectricalcycle,whiledeliveringthatpowertouptotwelvesub-feedcircuitbreakersOruptosix42-circuitpanel

boards.

ThisautomaticallyormanuallyprovidesstatictransfersbetweentwoACsourcesinlessthanaquartercycle,andsafelytransfers

thispowerdownstream.TheSeries70

ePODs:Type-Sperformsopen-transition

transferinsuchamannerthatthe

connectedloaddisruptionisminimized

withoutevercross-connectingthe

powersources.Apowersourceis

specifiedasthepreferredsource,andif

thepreferredsourcefails,theunitwill

automaticallyconnecttothealternative

sourceuntilthepreferredsourceis

availableagain.

Theelectricalandmechanicaldesign

ishighlymaintainable.Critical

componentscanbereplacedwithout

theneedtode-energizetheload.

Series 70 ePODs: Type-S

3


TheSeries70ePODs:Type-SisETLandcETLlistedtoUL1008andUL60950

eSTS:Size:250A,400A,600A,800AVoltage:120/208V3-phase,4-wire+G;or240/415V3-phase,4-wire+G;or230/400V3-phase,4-wire+GOutputSwitch:RedundantStandard;Non-redundantOptionRedundancy:TripleModularRedundant(TMR)SingleModuleRedundant(SMR)OutputSwitch:Redundant,Non-redundant

Source 1 Input Isolation Section

Source 1 Transformer Section

Source 2 Input Isolation Section

Source 2 Transformer Section

Agency Certification

Reliability

•Triplemodularredundancyoption

•Voiceguidedbypassprocedure

•Mechanicalbypassinterlock

•Insulated,epoxycoatedbuswork

•Silverplatedterminals

•Maintenance-freejoints

•Machinedcapscrews&discsprings

•Screwthreadinsertstoretaintorque

•Staggeredheatsinkarrangement

•Fanlessoperation

•Opticalfiberbasedcontrols

Safety

•InSight™IRportholes•SectionalizedComponents•ClearTranslucentPolycarbonatewindowtoviewLEDs

•SafePanel™Distribution•Front-onlyaccess•Dead-fronthingeddoors•NFPA70Efriendly

Connectivity

•Ethernet•Modbus/TCP•NTPtimeclocksynchronization

Information Centricity

•Waveformcapture

•“Blackbox”forensicdiagnostics

•Touchscreeninterface


4



Providing Power Reliability For High-Availability Applications

TheLayerZeroSeries70ePODs:Type-Sdelivershigh-reliabilitypowerforcriticalapplications,withtwotransformersfeedinga

secondary-sidetransferswitch,distributingtothefinger-safeIP-20ratedSafePanel™.TheSeries70ePODs:Type-Sisdelivers

exceptionallyreliablepower,issafetooperate,connectswellwithsystemmonitoringsoftware,andprovidesavaluableinformation

aboutthequalityofpowersuppliedtoyourcriticalload..

TheSafePanel™OpeningWillNotAllowIngressOf1/2”(12.5mm)DiameterProbe.

BoltedConnectionsRetainConsistentTorqueThroughoutProductLife

TheSeries70ePods:Type-SIsDesignedForFront-OnlyInstallation:ThreadedInsertsAreCaptiveOnTheBlindSideOfJoints.Rear

AccessToTheJointIsNotNeeded.

InSight™IRPortholesPermitSafeIRThermalScanning

AllWiringIsColor-CoordinatedAndDesignedToBeEasyToWorkWith

TheType-SOptionallyProvidesPowerSurgeProtection

SafePanel™DistributionProvidesRoomForExpansionWithZeroDowntime

5


Triple Modular Redundancy

TheSeries70ePODs:Type-Soccupiesauniquearchitecturallocationinmissioncriticalinfrastructuresystems.

TheunitsareavailableinSMR(SingleModularRedundancy)orTMR(TripleModularRedundancy)configurations,bothofwhicharearchitecturesthateliminatesinglepointsoffailure.

TheTMRconfigurationwillcontinueitsmissionofbeingastatictransferswitchevenifanyonecontrolelementweretofail.Assuch,itisknowntoimprovereliabilitybyanorderofmagnitude.

TripleModularRedundantproductsservetheneedsofelite,mission-criticalinfrastructurerequirements.WithourTripleModularRedundantSTStopologywecanprovideproductsthatareatleasttentimesmorereliablethanalternativeconfigurations.

Reliability

Mechanical Bypass Interlock

Thebypassprocedureemploysafail-safemeasuretoimprovesystemreliabilityinthattheprocedurecanonlybephysicallycompletedinthecorrectsequence.

Amechanical“doublegoalpost”interlockbarphysicallyconstrainstheoperatorsbehaviorsothatbreakerscanonlybemanipulatedinanorderthatmaintainscontinuityofpowertotheload.

Therestraintrotatesdownwardformanualtransfertestingpurposes.

Voice Guided Bypass Procedure

Thenumberonecauseofstaticswitchload-lossisoperatorerrorduringmaintenancebypass.Tohelppreventoperatorsfromcompletingthebypassprocedureout-of-sequence,ourproductsfeatureavoicepromptedbypassprocedure.Visualandaudiocuesprovideclearinstructionsonthebypassingsequence.Thisinstructstheoperatorinastep-by-stepcourseofactionoftheprocess,withonlyoneoperationperscreen.Voiceguidedbypassslowsdownoperatorsandcompelsthemtothinkabouttheprocess,significantlyreducingtheprobabilityofoperatorerror.

Twospeakers,completewithvolumecontrol,aremountedinthebezelsurroundingour15”colortouchscreen.

6


Reliability

Waveform Capture

Eachtransfereventandoverloadtransfer-inhibiteventiscapturedandstoredinnon-volatilememory.TheWaveformCapturetoolisstandardinalleSTSproducts.Itprovides3-phasecurrentand3-phasevoltagewaveformanalysisofSource1,Source2,(Source3ina3-sourcesystem)andOutput

Precisevoltageandcurrentdataisnecessarytounderstandwhyatransferwasmade.Detailedrecordsoftransfershelpoperatorsbetterunderstandtherootcauseofevents,helpingengineersproperlyeradicateproblems.Withoutwaveformcapture,thisisnotpossibleinaliveenvironment.

The6-cyclecaptureisdisplayedonthecontrolpanelorcanbeviewedremotelyonastandardweb-browser.

“Black box” Forensic Diagnostics

BatterybackedmemoryallowstheblackboxtocontinuetocollectvaluabledataandwaveformsforseveraltensofelectricalcyclesevenafterallsourcesofpowertotheSTShavefailed.

TheblackboxcapabilitiesofLayerZeroequipmentareextremelyusefulforanalyzingrootcauseanalysis,enablingoperatorstopinpointexactlywhereafaultoccurred.“Blackbox”forensicsprovidesuccessiveeventinformationwithtenmicrosecondresolution,suppliesabriefsnapshotoftheeventwithalead-inforfurtherinquiry,andfurnishesareal-timestatusindicatorofallmachineparametersatthetimeoftheevent.

Thetechnologyinour“blackbox”eventhistoryisoneofthemostusefulrecordingschemesinthemissioncriticalpowermachineindustry.

Source1UnderVoltagecondition(UV)“Bad”source

3-cyclesbeforetransfer

3-cyclesaftertransfer

Currentwaveformsnotshowninthisexample

SystemtransferredawayfromUVcondition

7


Optical fiber controls

Fiberopticbasedcontrolseliminatenoiseandinterference,whileisolatingcomponentsfromhighvoltage.Opticalfiberallowsservicetobereliablyconnected,whileprotectingtheequipment.

Reliability

Convection Cooling

Formaximumuptimeandreliability,Type-Ssystemsutilizeconvectioncooling.Transformersectiondoesnotrequiretheuseofplenumair.Thebaseofthetransformerisasolidplatewithoutperforations.Thispreservesmorecoolairtobedirectedtothecriticalload.

Epoxy Coated Buswork

Ourusageofepoxycoatedbusworkhelpsensuresafety,protectingoperatorsfrombeingexposedtoliveparts,andmakingthesysteminherentlymorereliablebyeliminatingthepossibilityofbus-to-busfaults.

Silver Plated Terminals

LayerZeroutilizessilverplatingonallbusjointstobeabletoprovidethehighestperformance.Silverhashighconductivityandlowresistance-whichmakesforagreatcontact.

Maintenance-Free Joints

Electricalcopperbusjointsthatcannotbeaccessedbytheoperatorforthermalscanningandmaintenancearebrazed.Thiscreatesamaintenance-freejoint.

LayerZerosystemsaredurable,sturdy,andbuilttolast.

Machined Cap Screws & Disc Springs

Oursystemsutilizemachinedcapscrewsandengineereddiscspringswithaflatpressurevsdeflectionprofiletoensurethatallboltedconnectionsmaintainconstanttorquethroughthelifeoftheproduct.

Pres

sure

Deflection

Springs that are based on Conical sections – used in LayerZeroproducts

Staggered heat sinks

Theheatsinkarrangementisstaggeredbetweensourcesandphasestominimizethecreationofextremethermalgradientsbetweenheatsinkcolumnswhenconductingononesourceortheother.

Screw Thread Inserts

LayerZeroutilizesHeli-Coilinsertsforprevailingtorquesandlong-termreliability.

8


InSight™ IR Portholes

StrategicallypositionedIR-scanportholestoenablesafethermalscanningofall

boltedconnectionswiththedeadfrontclosed,withoutexposingtheoperatorto

powercircuitvoltage.

TheIRwindowswivelsupwardandunlockswithkey-holeaccesstorevealamesh,

allowingtheoperatortopoint-and-shootthermalcamerastoobtainaccurate

readings.

LayerZeroprovidesdocumentationforproperthermalscanningprocedures.

Safety

Sectionalized Components

Operatorsarewell-protectedfromexposedconnections.Normaloperator

sections(breakers/switches)arephysicallyseparatedfromthepower

electronicsandcontrolelectronicssections,sothatmaintenanceona

sectioncanbesafelyperformed.

Ifmaintenanceisrequiredonaparticularsection,powercanbebypassed

toanothersectiontoallowforsaferepairstobemade.Allconnectionsare

opticallyisolatedtominimizerisk.

Energizedpartsareallinsulated,covered,recessed,&/orinternally

mountedforsaferoperationoftheunit.Inaddition,sectionsthatisolate

machinecomponentsareinsulated.

Polycarbonate window to view diagnostic LEDs

OurSeries70productlinewasinspiredbyNFPA-70E,tohelpdatacenters

drasticallyreducetherisksoftheirenergydistributionsystems.Operatorscan

viewthestatusofdiagnosticLEDswithoutexposuretotheenergizedpower

electronicssection.

9


SafePanel distribution

TheSeries70ePODs:Type-SfeaturesanIP-20,finger-safepanelboard,meaningthattheopeningwillnotallowingressof½”(12.5mm)diameterprobe,formaximumoperatorsafety.

Anarccanformastwoliveconductorsareseparated–suchastheremovalofacircuitbreakerfromapanelboard.TheSafePaneldesignensuresthatapotentialarcwouldbecontainedintheconnectionwellsothatevenifabranchbreakerweretoberemoved,thearcwouldbecontainedintheconnectionwell.

Further,theCBcanonlybedisengaged/removedwhenintheoffposition,whicheliminatesthepossibilityofthecreationofanarcorflashduringbreakerremoval.WhentheCBisintheoffposition,accesstothemountingscrewislockedout.WhentheCBisintheonpositions,accesstothemountingscrewisenabledviaaslidingshutter.

Insulatedwiththecomponentsdeeplyisolated,removalofthebreakerissafeandeasy.

Thereisaconveniencehandleontheloadsideandaremovablehandleonthelineside.ThesubfeedcircuitbreakerisinstalledbyplacingtheCBintothepanelboardandengagingthelockwithascrew.

Safety

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Open protocols

LayerZeroutilizesopensourceprotocolsforitscommunications,whichallowsfor:

• Anenhancedabilitytocustomizesitemonitoringsoftware• Flexiblesystemintegrationoptions• Lowertotalcostofownership(nopercopyfees)• Eliminationofvendorlock-in• Noproprietarylimitations• Providesastable,welldevelopedfoundation

ConnectivitytoaWANallowsfortheinformationtobeaccessiblefromanylocation,offeringavarietyofmonitoringoptions.

Series 70 ePODs: Type S

- Summary Alarm- On Source 1- On Source 2- Source 1 Available- Source 2 Available

Dry ContactsStandard Ethernet

Modbus/TCP http:// through a standard web browser

Network Time Protocol (NTP) Compliant

- Meters- Alarms - Waveforms- History/Event Log- Diagnostics

- Meters- Alarms

AvarietyofconnectivityoptionsprovideoperatorswiththeabilitytoadaptLayerZerosystemstofitexistingnetworkswithoutthecomplicationsofworkingwithclosed,proprietarysystems.

TheSeries70ePODs:Type-Sisdesignedtomakeiteasytotransferandexchangepowerqualitydata,whichisveryusefultowardsmakingsmartcorporatedecisionsandpolicies.

A Flexible Approach

ConnectivityConnectivity

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Touch screen interface

TheDynamicMimicPanelispresentedona15”colortouchscreenGraphicalUserInterface,whichwascarefullydesignedtobeuser-friendly,intuitive,andconsistent.

Awellcreatedandwellorganized“page”basednavigationhelpsoperatorsquicklygettotheinformationtheyneed,withouthavingtosearcharound.

TheGUIis“Read-Only”unlessauserhasloggedon.Awalk-upusermayexaminethestateoftheswitch,butcannotchangethatstate.Thisis“USER”levelaccess.Ifauserhasloggedonbyprovidingavalidpassword,thenheorsheisallowedtoviewadditionalpages(Page-LevelSecurity)andtomakechangestocontrolsonpages(In-PageSecurity).

Accessexpiresafter10minutesofinactivity.The10minuteperiodisrenewedifanypagenavigationbuttonisselected.

Amimicpanelgraphicallyshowthatcurrentstateoftheswitchandpowerflow,whilehealthindicatorsprovideoperatorswiththecapabilitytoknowthestatusofTMRinstantly.

TheflashingAlarmannunciatorisvisibleoneveryscreen.Alarmsclearthemselveswhentheoffendingconditionisfixed.Untilsuchtime,Alarmspersist.Thereisno“alarmclearing”button/capabilitybecausesuchacapabilityhidestheproblemunnecessary.TheSILENCEALARMbuttondoesdefeattheaudiblehorn;howeverthealarmitselfpersists.

InaTMRsystem,whenanalarmispostedbyonlyoneSCBthesystemcontinuestooperateasafullyfunctionalSTS.Suchanalarmpointstoaprobleminonlyoneofthethreeindependentcontrolsystems.

Eachtransfereventandoverloadtransfer-inhibiteventiscapturedandstoredaspartofthehistoryofthemachine.

Information Centricity

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Quality Assurance

Quality Built

LayerZerohasamanufacturingandfieldservicealliancewithRusselectric,theleadingsupplierofpowercontrolsystems&equipment,customdesignedtomeetthestringentperformanceandreliabilityrequirementsofcomputer,communications,healthcareandothercriticalfacilities.

LayerZeroproductsaremanufacturedwiththesamededication,attentionandcareatRusselectric’sBrokenArrow,Oklahomafacility.RusselectricisaISO9001:2000certified,verticallyintegratedmanufacturer.

A Team Of World-Class Expertise

Weoffernationwide24houremergencyservicebyfactory-trainedLayerZerocertifiedfieldserviceengineerstoensureyoursystemswillrunflawlesslyanduninterrupted.Ourteamassuresasuccessfulstartup,throughcommissioning,andlifetimepreventivemaintenance.LayerZerohasarapidlygrowinginstalledbase,andiswellexperiencedtohandleprojectsofanysize.

LayerZeroproductsaredesignedtorunerror-freebyourteamofskillfulengineers,andbuilttolastbeyondtheexpectedlifeoftheproductwithourquality-focusedmanufacturingideology.

Ouremployeesdevotethemselvestocultivatingapersonalcommitmenttoquality,andaphilosophyofgenuine,organization-widededicationtocontinuousqualityimprovement.

Serialized Circuit Boards

WeserializeandtrackallcriticalcircuitboardsandmemorycardsthroughoureBOSSportal,whichallowscustomerstoreferencewhichcomponentstheirmachinesaremadefrom,whotestedthecomponents,aswellastheabilitytoviewnotesgeneratedfromtesting.Serializedcomponentsoffertheabilitytodrill-downonprospectivecomponentfailureutilizingpredictivemodelingtechniques,soifpartfails,theinstancecanbecross-referencedwithsimilarparts.Thispreventativemaintenancehelpsensuremaximumuptime.

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Options

• Current• Voltage• NumberofSources• NumberofOutputCBs• Redundancy• NumberofWires• NumberofPoles• Frequency• Withstand

Specification Tables

TheSeries70ePODs:Type-Soffersthefollowingconfigurations:

NumberofCBs:1,2

Redundancy:SMR,TMR

Color:Black,White

ContactLayerZeroforcustomsizesanddesigns.

InputVoltageOptions TransformerSizes OutputVoltageOptions

480V,3-phase,3-wire+Ground600V,3-phase,3-wire+Ground

75 208Y/120V,3-phase,4-wire+Ground380Y/220V,3-phase,4-wire+Ground400Y/230V,3-phase,4-wire+Ground415Y/240V,3-phase,4-wire+Ground

90

144

150

216

225

288

300

400

500

Thisdocumentissubjecttochangewithoutnotice. Rev:3/3/10

Product Options

Up to 12 CB positions1200A SafePanel 1

CB201 CB202

CB101 CB102NC NC

NO NO

CB302CB301 NC NC

T620 T660

Source 2Input

Source 1Input

120/208V, 3-phase, 4-wireor

240/415V, 3-phase, 4-wire

TVSS620 TVSS660

480V, 3-phase, 3-wireor

600V, 3-phase, 3-wire

120/208V, 3-phase, 4-wireor

240/415V, 3-phase, 4-wire

TVSS601 SA601 TVSS641SA641

NCCB604 NO CB644

NC CB641NCCB601


14


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15


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PP

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DRA

WIN

G

TOLE

RANC

ES:

.XX

±.X

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ULAR

±

Cop

yrig

ht©

200

3, L

ayer

Zero

Pow

er S

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ms,

Inc.

SHIP

PIN

G S

PLIT

TRA

NSF

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ERA

IR S

UCT

ION

INLE

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T18

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L

SERI

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STS

(195

0#)

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2 IN

PUT

CB70

1 / T

720

(240

0#)

SHIP

PIN

G S

PLIT

SOU

RCE

1 IN

PUT

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1 / T

620

(240

0#)

CLEA

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FRO

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42

INRE

AR:

4 IN

(MIN

) L

EFT

SID

E: 0

INRI

GH

T SI

DE:

42

INTO

P: 1

8 IN

LEVE

LIN

G F

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(QTY

16)

GU

I

NO

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1. S

HEE

T 2

SHO

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DEF

INIT

ION

OF

GEN

ERA

LCA

BIN

ET S

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G A

ND

CA

BLE

ACC

ESS

FOR

BOTT

OM

EN

TRY.

SEE

SH

EET

3 FO

R CA

BLE

ACC

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FOR

TOP

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2. S

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OW

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P A

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TH

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BIN

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IMEN

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NA

LLY

ON

TH

IS P

AG

E BU

T N

OT

DEF

INED

.

TOTA

L H

EAT

REJE

CTIO

N:

45,0

80BT

U/H

r(1

3,20

0W)

SUB-

FEED

CIR

CUIT

BREA

KER

OU

TPU

T C

B721

/ CB

726

(900

#)SH

IPPI

NG

SPL

IT

.03 .0

10.1

/2

OU

TLIN

E, M

OU

NTI

NG

, IN

STA

LLA

TIO

N D

IAG

RAM

800A

, 208

V, 6

0Hz,

SM

R, 2

Sou

rce

Serie

s 70

eST

S/60

0AF

Mai

n (P

lug-

In),

288K

VA T

rans

form

er/ w

/ (6)

400

AF

1200

ASa

fePa

nel S

ub-F

eed

Dis

trib

utio

n -

Typ

e S

ePO

Ds

55-1

1-40

1335

-03

ESP

J

AJP

SPJ

08/2

1/08

08/2

1/08

08/2

1/08

6 FO 201 = 1

94M

D40

1335

-03S

HT2

REVE

3636

57

80

4054

.00

9733

.50

133

33.5

0

29.8

2

TAB

LE 1

DE

SC

RIP

TIO

NC

AB

LE S

IZE

AN

D L

UG

SIN

PU

T/C

OM

PR

ES

SIO

N L

UG

OU

TPU

T(7

5 D

EG

C W

IRE

MIN

)S

OU

RC

E IN

PU

T

NEM

A 2

-HO

LE (1

/2 IN

DIA

) ON

CB

601/

CB

641/

GN

D(2

) 500

MC

M

1-3/

4 IN

SPA

CING

BUS

BAR

CONN

ECTI

ON

FACT

ORY

PRO

VID

ED

YR

AILIXU

ANE

MA

2-H

OLE

(1/2

IN D

IA) O

NS

OU

RC

E IN

PU

T(2

) 500

MC

M1-

3/4

IN S

PACI

NG

207B

CBU

S BA

R CO

NNEC

TIO

N

FACT

ORY

PRO

VID

ED

GN

D /

NE

U B

US

(10)

#1/

0 TH

RU

350

KC

MIL

SCO

SIN

GLE

(SU

B-F

EE

D)

EA

FO

R G

ND

AN

D N

EU

BARR

ELL

TYPE

M

ECHA

NICA

L LU

G

FACT

ORY

PRO

VID

ED

SU

B-F

EE

D O

UTP

UT

#2/0

TO

500

MC

MM

ECHA

NICA

L LU

GO

UTP

UT

SUPP

LIER

STD

(CB

721-

CB

726)

CO

NTR

OL

WIR

E#1

6GA

5840

170

237

3

86

36


16


8

AB

76

5

C

8

D

67

5

43

21

AB

42

3

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1

D

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O.

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VD

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TE

DA

TE

DA

TE

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T AN

GLE

PRO

J.

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ALE

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ED

WG

NO

.

SH

EE

T

RE

V

EC

NR

EV

RE

VIS

ION

S

DE

SC

RIP

TIO

NA

PP

RO

VE

DD

ATE

UNLE

SS O

THER

WIS

E SP

ECIF

IED

DIM

ENSI

ONS

ARE

IN IN

CHES

DO N

OT S

CALE

DRA

WIN

G

TOLE

RANC

ES:

.XX

±.X

XX±

ANG

ULAR

±

Cop

yrig

ht©

200

3, L

ayer

Zero

Pow

er S

yste

ms,

Inc.

NO

TES:

SHEE

T 3

SHO

WS

CABL

E A

CCES

S FO

R TO

PEN

TRY.

SEE

SH

EET

2 FO

R D

EFIN

ITIO

N O

FG

ENER

AL

CABI

NET

SIZ

ING

AN

D C

ABL

EA

CCES

S FO

R BO

TTO

M E

NTR

Y.

REM

OVA

BLE

TOP/

BOTT

OM

ACC

ESS

PLA

TES

TRA

NSF

ORM

ERA

IR E

XHA

UST

OU

TLET

340

SQ IN

.

SERI

ES 7

0 eS

TSA

IR E

XHA

UST

OU

TLET

240

SQ IN

.

.03 .0

10.1

/2

OU

TLIN

E, M

OU

NTI

NG

, IN

STA

LLA

TIO

N D

IAG

RAM

800A

, 208

V, 6

0Hz,

SM

R, 2

Sou

rce

Serie

s 70

eST

S/60

0AF

Mai

n (P

lug-

In),

288K

VA T

rans

form

er/ w

/ (6)

400

AF

1200

ASa

fePa

nel S

ub-F

eed

Dis

trib

utio

n -

Typ

e S

ePO

Ds

55-1

1-40

1335

-03

ESP

J

AJP

SPJ

08/2

1/08

08/2

1/08

08/2

1/08

6 FO 301 = 1

94M

D40

1335

-03S

HT3

REVE

TRA

NSF

ORM

ERA

IR E

XHA

UST

OU

TLET

340

SQ IN

.

24.2

5

24.2

5

6

7.25

86

103.

2

139.

7

4

26.0

0

334

.000


17


8

AB

76

5

C

8

D

67

5

43

21

AB

42

3

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1

D

FSC

M N

O.

AP

VD

CH

K

DW

N

DA

TE

DA

TE

DA

TE

FIRS

T AN

GLE

PRO

J.

D SC

ALE

SIZ

ED

WG

NO

.

SH

EE

T

RE

V

EC

NR

EV

RE

VIS

ION

S

DE

SC

RIP

TIO

NA

PP

RO

VE

DD

ATE

UNLE

SS O

THER

WIS

E SP

ECIF

IED

DIM

ENSI

ONS

ARE

IN IN

CHES

DO N

OT S

CALE

DRA

WIN

G

TOLE

RANC

ES:

.XX

±.X

XX±

ANG

ULAR

±

Cop

yrig

ht©

200

3, L

ayer

Zero

Pow

er S

yste

ms,

Inc.

CB60

1 T620

TRA

NSF

ORM

ER T

APS

CB70

2

SUB-

FEED

GN

D /

NEU

CON

TRO

LS

SECT

ION

(CIB

/RO

UTE

R)

SOU

RCE

OU

TPU

T/XF

MR

INPU

T

SERI

ES 7

0 eS

TS

SOU

RCE

1IN

PUT

SOU

RCE

2IN

PUT

SUB-

FEED

OU

TPU

TPH

ASE

CO

NN

ECTI

ON

SA

ND

GN

D /

NEU

.03 .0

10.1

/2

OU

TLIN

E, M

OU

NTI

NG

, IN

STA

LLA

TIO

N D

IAG

RAM

800A

, 208

V, 6

0Hz,

SM

R, 2

Sou

rce

Serie

s 70

eST

S/60

0AF

Mai

n (P

lug-

In),

288K

VA T

rans

form

er/ w

/ (6)

400

AF

1200

ASa

fePa

nel S

ub-F

eed

Dis

trib

utio

n -

Typ

e S

ePO

Ds

55-1

1-40

1335

-03

ESP

J

AJP

SPJ

08/2

1/08

08/2

1/08

08/2

1/08

5 FO 401 = 1

94M

D40

1335

-03S

HT4

REVE

CB64

1T6

20 TRA

NSF

ORM

ER T

APS

CB72

1TH

RUCB

726

CB70

1


18


8

AB

76

5

C

8

D

67

5

43

21

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42

3

C

1

D

FSC

M N

O.

AP

VD

CH

K

DW

N

DA

TE

DA

TE

DA

TE

FIRS

T AN

GLE

PRO

J.

D SC

ALE

SIZ

ED

WG

NO

.

SH

EE

T

RE

V

EC

NR

EV

RE

VIS

ION

S

DE

SC

RIP

TIO

NA

PP

RO

VE

DD

ATE

UNLE

SS O

THER

WIS

E SP

ECIF

IED

DIM

ENSI

ONS

ARE

IN IN

CHES

DO N

OT S

CALE

DRA

WIN

G

TOLE

RANC

ES:

.XX

±.X

XX±

ANG

ULAR

±

Cop

yrig

ht©

200

3, L

ayer

Zero

Pow

er S

yste

ms,

Inc.

FRO

NT

VIEW

TOP

VIEW

AB

CPH

ASE

SOU

RCE

1

3.00

C-C

TYP

INPU

TG

ND

16.5

0

.03 .0

10.1

/2

OU

TLIN

E, M

OU

NTI

NG

, IN

STA

LLA

TIO

N D

IAG

RAM

800A

, 208

V, 6

0Hz,

SM

R, 2

Sou

rce

Serie

s 70

eST

S/60

0AF

Mai

n (P

lug-

In),

288K

VA T

rans

form

er/ w

/ (6)

400

AF

1200

ASa

fePa

nel S

ub-F

eed

Dis

trib

utio

n -

Typ

e S

ePO

Ds

55-1

1-40

1335

-03

ESP

J

AJP

SPJ

08/2

1/08

08/2

1/08

08/2

1/08

6 FO 501 = 1

94M

D40

1335

-03S

HT5

REVE

14

26

38

50

62

74

NEU

GN

D

GN

D/N

EU

CB72

1-CB

726

AB

CPH

ASE

SOU

RCE

2

3.00

C-C

TYP

INPU

TG

ND

16.5

0A

BC

PHA

SE

CB70

1/CB

702

3.00

C-C

TYP

G

7.8SO

URC

E IN

PUT

& G

ND

CL

1147

57

SUB-

FEED

GN

D/N

EU

CB72

1 TH

ROU

GH

CB7

26 C

L

7

CB70

1/70

2 &

G

ND

6

20

15

24.0

04924

.00

6

8.4

74

86

170

REF

3112

29

N

7


19


8

AB

76

5

C

8

D

67

5

43

21

AB

42

3

C

1

D

FSC

M N

O.

AP

VD

CH

K

DW

N

DA

TE

DA

TE

DA

TE

FIRS

T AN

GLE

PRO

J.

D SC

ALE

SIZ

ED

WG

NO

.

SH

EE

T

RE

V

EC

NR

EV

RE

VIS

ION

S

DE

SC

RIP

TIO

NA

PP

RO

VE

DD

ATE

UNLE

SS O

THER

WIS

E SP

ECIF

IED

DIM

ENSI

ONS

ARE

IN IN

CHES

DO N

OT S

CALE

DRA

WIN

G

TOLE

RANC

ES:

.XX

±.X

XX±

ANG

ULAR

±

Cop

yrig

ht©

200

3, L

ayer

Zero

Pow

er S

yste

ms,

Inc.

NO

TES:

1. S

HEE

T 6

SHO

WS

THE

RDC

(ON

LY) W

ITH

THE

JUN

CTIO

N B

OX

ASS

EMBL

ED T

O T

HE

TOP

OF

THE

CABI

NET

.

.03 .0

10.1

/2

OU

TLIN

E, M

OU

NTI

NG

, IN

STA

LLA

TIO

N D

IAG

RAM

800A

, 208

V, 6

0Hz,

SM

R, 2

Sou

rce

Serie

s 70

eST

S/60

0AF

Mai

n (P

lug-

In),

288K

VA T

rans

form

er/ w

/ (6)

400

AF

1200

ASa

fePa

nel S

ub-F

eed

Dis

trib

utio

n -

Typ

e S

ePO

Ds

55-1

1-40

1335

-03

ESP

J

AJP

SPJ

08/2

1/08

08/2

1/08

08/2

1/08

6 FO 601 = 1

94M

D40

1335

-03S

HT6

REVE

86

100

121

432

.00

20.0

0

REM

OVA

BLE

ACC

ESS

PLA

TE(F

RON

T/RE

AR)

36 REF

426

.00

FRO

NT

VIEW

RIG

HT

SID

E VI

EW

4.5

23.0

0

20.0

0

523

.00

REM

OVA

BLE

ACC

ESS

PLA

TE(2

SID

ES)


20


8

AB

76

5

C

8

D

67

5

43

21

AB

42

3

C

1

D

FSC

M N

O.

AP

VD

CH

K

DW

N

DA

TE

DA

TE

DA

TE

FIRS

T AN

GLE

PRO

J.

D SC

ALE

SIZ

ED

WG

NO

.

SH

EE

T

RE

V

EC

NR

EV

RE

VIS

ION

S

DE

SC

RIP

TIO

NA

PP

RO

VE

DD

ATE

UNLE

SS O

THER

WIS

E SP

ECIF

IED

DIM

ENSI

ONS

ARE

IN IN

CHES

DO N

OT S

CALE

DRA

WIN

G

TOLE

RANC

ES:

.XX

±.X

XX±

ANG

ULAR

±

Cop

yrig

ht©

200

3, L

ayer

Zero

Pow

er S

yste

ms,

Inc.

.03 .0

10.1

/2

OU

TLIN

E, M

OU

NTI

NG

, IN

STA

LLA

TIO

N D

IAG

RAM

800A

, 208

V, 6

0Hz,

SM

R, 2

Sou

rce

Serie

s 70

eST

S/60

0AF

Mai

n (P

lug-

In),

288K

VA T

rans

form

er/ w

/ (4)

400

AF

or (8

) 250

AF

I-Lin

e Su

b-Fe

ed D

istr

ibut

ion

- T

ype

S eP

OD

s

55-1

1-40

1335

-06

BSP

J

AJP

SPJ

04/0

7/09

04/0

7/09

04/0

7/09

4 FO 101 = 1

94M

D40

1335

-06S

HT1

REVB

Not

es:

1. F

ront

acc

ess

only

requ

ired

for o

pera

tion

and

serv

icin

g of

Ser

ies

70 e

STS,

Tra

nsfo

rmer

san

d Tr

ansf

orm

er M

ains

. Ri

ght S

ide

access o

nly

requ

ired

for o

pera

tion

and

serv

icin

g of

Sub-

Feed

Circ

uit B

reak

ers.

2. T

op o

r Bot

tom

Acc

ess

for I

nput

is a

vaila

ble.

3. L

evel

ing

feet

loca

tions

as

show

n. S

wiv

el b

ase

with

ver

tical

ext

ensi

on o

f 0.5

0 in

ches

abov

e gr

ound

hei

ght a

llow

ed.

4. S

wiv

el c

aste

r max

imum

ext

ensi

on o

f rot

atio

n is

5.0

inch

es ra

dial

ly fr

om th

e ce

nter

line

ofth

e le

velin

g fe

et a

s sh

own.

5. F

or th

e 2

Sour

ce S

erie

s 70

eST

S, w

ith a

208

V / 8

00A

/ 60

Hz

/ SM

R / 4

-wire

/ 3-

pole

con�

gura

tion:

- see

Sht

2 a

nd S

ht 3

for C

able

Acc

ess A

reas

and

reco

mm

ende

d w

ire s

ize

(Tab

le 1

)

6. F

or th

e eP

OD

s se

ctio

n w

ith M

ains

Circ

uit B

reak

er R

atin

g of

600

AF

the

unit

is in

terc

onne

cted

with

the

Serie

s 70

eST

S ca

bine

t. S

heet

4 w

ill h

ave

a de

scrip

tion

of m

ain

com

pone

nts.

- see

Sht

2 a

nd S

ht 3

for C

able

Acc

ess A

reas

and

reco

mm

ende

d w

ire s

ize

(Tab

le 1

)

7. F

or th

e eP

OD

s se

ctio

n w

ith (4

) Sub

-Fee

d Ci

rcui

t Bre

aker

Rat

ing

of 4

00A

F (O

PTIO

N: (

8)Su

b-Fe

ed C

ircui

t Bre

aker

Rat

ings

of 2

50A

F) th

e un

it is

inte

rcon

nect

ed to

the

outp

ut o

f the

Serie

s 70

eST

S ca

bine

t. S

heet

4 w

ill hav

e a

desc

riptio

n of

the

mai

n co

mpo

nent

s.- s

ee S

ht 2

and

Sht

3 fo

r Cab

le A

cces

s Are

as a

nd re

com

men

ded

wire

siz

e (T

able

1)

8. T

he In

put c

onne

ctio

n fr

om th

e eP

OD

s Ca

bin

ets

Tran

sfor

mer

s to

the

2 So

urce

Ser

ies

70eS

TS C

abin

et w

ill b

e fa

ctor

y pr

ovid

ed.

The O

utpu

t con

nect

ion

from

the

2 So

urce

Ser

ies

70eS

TS c

abin

et to

the

Sub-

Feed

dis

trib

utio

n ca

bine

t will

be

fact

ory

prov

ided

.Th

e In

put C

onne

ctio

n to

the

ePO

Ds

Cabi

net M

ain

s an

d th

e O

utpu

t Con

nect

ion

from

Sub

-Fee

dCa

bine

t (in

clud

ing

GN

D/N

EU a

nd C

ontr

ol W

irin

g w

ill b

e pr

ovid

ed b

y th

e Co

ntra

ctor

.

9. S

ee O

ne L

ine

Elec

tric

al D

iagr

am

for i

nter

conn

ectio

n be

twee

n ca

bine

ts.

10. T

here

will

be

2 sh

ippi

ng s

plits

from

the

fact

ory

to th

e en

d us

er (a

s sh

own

on S

ht 2

). A

llne

cess

ary

inte

rcon

nect

ion

hard

war

e w

ill b

e pr

ovid

ed fo

r on-

site

reas

sem

bly.

11. W

ARN

ING

: A M

INIM

UM

OF

4.0

INCH

ES IS

REQ

UIR

ED B

ETW

EEN

TH

E BA

CK O

F TH

E SY

STEM

AN

D A

NY

OBS

TRU

CTIO

N O

R W

ALL

TO

PER

MIT

PRO

PER

COO

LIN

G O

F TH

E TR

AN

SFO

RMER

S.

800A

Ser

ies

70 e

STS

Cabi

net

288K

VA T

rans

form

er C

abin

etw

ith S

ourc

e 1

Inpu

t Mai

ns

288K

VA T

rans

form

er C

abin

etw

ith S

ourc

e 2

Inpu

t Mai

ns

I-Lin

eSu

b-Fe

ed D

istr

ibut

ion

Cabi

net


21


8

AB

76

5

C

8

D

67

5

43

21

AB

42

3

C

1

D

FSC

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DW

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DA

TE

DA

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PRO

J.

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ALE

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WG

NO

.

SH

EE

T

RE

V

EC

NR

EV

RE

VIS

ION

S

DE

SC

RIP

TIO

NA

PP

RO

VE

DD

ATE

UNLE

SS O

THER

WIS

E SP

ECIF

IED

DIM

ENSI

ONS

ARE

IN IN

CHES

DO N

OT S

CALE

DRA

WIN

G

TOLE

RANC

ES:

.XX

±.X

XX±

ANG

ULAR

±

Cop

yrig

ht©

200

3, L

ayer

Zero

Pow

er S

yste

ms,

Inc.

SHIP

PIN

G S

PLIT

TRA

NSF

ORM

ERA

IR S

UCT

ION

INLE

T34

0 SQ

IN T

OTA

L(F

RON

T/BA

CK)

TRA

NSF

ORM

ERA

IR S

UCT

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INLE

T34

0 SQ

IN T

OTA

L(F

RON

T/BA

CK)

SERI

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0 ES

TSA

IR S

UCT

ION

INLE

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TCB

721

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550#

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2 IN

PUT

CB70

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720

(240

0#)

SHIP

PIN

G S

PLIT

SOU

RCE

1 IN

PUT

CB60

1 / T

620

(240

0#)

CLEA

RAN

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FRO

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42

INRE

AR:

4 IN

(MIN

) L

EFT

SID

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INRI

GH

T SI

DE:

42

INTO

P: 1

8 IN

LEVE

LIN

G F

EET

(QTY

12)

GU

I

NO

TES:

1. S

HEE

T 2

SHO

WS

DEF

INIT

ION

OF

GEN

ERA

LCA

BIN

ET S

IZIN

G A

ND

CA

BLE

ACC

ESS

FOR

BOTT

OM

EN

TRY.

SEE

SH

EET

3 FO

R CA

BLE

ACC

ESS

FOR

TOP

ENTR

Y.

2. S

HEE

T 3

WIL

L SH

OW

TO

P A

CCES

SPL

ATE

S W

HIC

H A

RE M

IRRO

RED

TO

TH

EBO

TTO

M O

F TH

E CA

BIN

ET D

IMEN

SIO

NA

LLY

ON

TH

IS P

AG

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T N

OT

DEF

INED

.

TOTA

L H

EAT

REJE

CTIO

N:

45,0

80BT

U/H

r(1

3,20

0W)

3636

57

54.0

033

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33.5

0

29.8

2

TAB

LE 1

DE

SC

RIP

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NC

AB

LE S

IZE

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D L

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SIN

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T/C

OM

PR

ES

SIO

N L

UG

OU

TPU

T(7

5 D

EG

C W

IRE

MIN

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OU

RC

E IN

PU

T

NEM

A 2

-HO

LE (1

/2 IN

DIA

) ON

CB

601/

CB

641/

GN

D(2

) 500

MC

M

1-3/

4 IN

SPA

CING

BUS

BAR

CONN

ECTI

ON

FACT

ORY

PRO

VID

ED

G

ND

/ N

EU

BU

S(1

0) #

1/0

THR

U 3

50K

CM

ILSC

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LE(S

UB

-FE

ED

)E

A F

OR

GN

D A

ND

NE

UBA

RREL

L TY

PE

MEC

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CAL

LUG

FA

CTO

RY P

ROV

IDED

SU

B-F

EE

D O

UTP

UT

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TO

500

MC

MM

ECHA

NICA

L LU

GO

UTP

UT

SUPP

LIER

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(CB

721-

CB

724)

CO

NTR

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WIR

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10.1

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OU

TLIN

E, M

OU

NTI

NG

, IN

STA

LLA

TIO

N D

IAG

RAM

800A

, 208

V, 6

0Hz,

SM

R, 2

Sou

rce

Serie

s 70

eST

S/60

0AF

Mai

n (P

lug-

In),

288K

VA T

rans

form

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/ (4)

400

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or (8

) 250

AF

I-Lin

e Su

b-Fe

ed D

istr

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- T

ype

S eP

OD

s

55-1

1-40

1335

-06

ASP

J

AJP

SPJ

04/0

7/09

04/0

7/09

04/0

7/09

4 FO 201 = 1

94M

D40

1335

-06S

HT2

80

69

141

36

3

1

37

74


22


8

AB

76

5

C

8

D

67

5

43

21

AB

42

3

C

1

D

FSC

M N

O.

AP

VD

CH

K

DW

N

DA

TE

DA

TE

DA

TE

FIRS

T AN

GLE

PRO

J.

D SC

ALE

SIZ

ED

WG

NO

.

SH

EE

T

RE

V

EC

NR

EV

RE

VIS

ION

S

DE

SC

RIP

TIO

NA

PP

RO

VE

DD

ATE

UNLE

SS O

THER

WIS

E SP

ECIF

IED

DIM

ENSI

ONS

ARE

IN IN

CHES

DO N

OT S

CALE

DRA

WIN

G

TOLE

RANC

ES:

.XX

±.X

XX±

ANG

ULAR

±

Cop

yrig

ht©

200

3, L

ayer

Zero

Pow

er S

yste

ms,

Inc.

NO

TES:

SHEE

T 3

SHO

WS

CABL

E A

CCES

S FO

R TO

PEN

TRY.

SEE

SH

EET

2 FO

R D

EFIN

ITIO

N O

FG

ENER

AL

CABI

NET

SIZ

ING

AN

D C

ABL

EA

CCES

S FO

R BO

TTO

M E

NTR

Y.

REM

OVA

BLE

TOP/

BOTT

OM

ACC

ESS

PLA

TES

TRA

NSF

ORM

ERA

IR E

XHA

UST

OU

TLET

340

SQ IN

.

SERI

ES 7

0 eS

TSA

IR E

XHA

UST

OU

TLET

240

SQ IN

.

TRA

NSF

ORM

ERA

IR E

XHA

UST

OU

TLET

340

SQ IN

.

24.2

5

24.2

5

6

7.25

.03 .0

10.1

/2

OU

TLIN

E, M

OU

NTI

NG

, IN

STA

LLA

TIO

N D

IAG

RAM

800A

, 208

V, 6

0Hz,

SM

R, 2

Sou

rce

Serie

s 70

eST

S/60

0AF

Mai

n (P

lug-

In),

288K

VA T

rans

form

er/ w

/ (4)

400

AF

or (8

) 250

AF

I-Lin

e Su

b-Fe

ed D

istr

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- T

ype

S eP

OD

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55-1

1-40

1335

-06

ASP

J

AJP

SPJ

04/0

7/09

04/0

7/09

04/0

7/09

4 FO 301 = 1

94M

D40

1335

-06S

HT3

29.

250

75

112

2

32.8

8

80


23


8

AB

76

5

C

8

D

67

5

43

21

AB

42

3

C

1

D

FSC

M N

O.

AP

VD

CH

K

DW

N

DA

TE

DA

TE

DA

TE

FIRS

T AN

GLE

PRO

J.

D SC

ALE

SIZ

ED

WG

NO

.

SH

EE

T

RE

V

EC

NR

EV

RE

VIS

ION

S

DE

SC

RIP

TIO

NA

PP

RO

VE

DD

ATE

UNLE

SS O

THER

WIS

E SP

ECIF

IED

DIM

ENSI

ONS

ARE

IN IN

CHES

DO N

OT S

CALE

DRA

WIN

G

TOLE

RANC

ES:

.XX

±.X

XX±

ANG

ULAR

±

Cop

yrig

ht©

200

3, L

ayer

Zero

Pow

er S

yste

ms,

Inc.

CB60

1 T620

TRA

NSF

ORM

ER T

APS

SUB-

FEED

GN

D /

NEU

CON

TRO

LS

SECT

ION

(CIB

/RO

UTE

R)

SOU

RCE

OU

TPU

T/XF

MR

INPU

T

SERI

ES 7

0 eS

TS

SOU

RCE

1IN

PUT

SOU

RCE

2IN

PUT

SUB-

FEED

OU

TPU

TPH

ASE

CO

NN

ECTI

ON

SA

ND

GN

D /

NEU

CB64

1T6

20 TRA

NSF

ORM

ER T

APS

CB72

1TH

RUCB

724

.03 .0

10.1

/2

OU

TLIN

E, M

OU

NTI

NG

, IN

STA

LLA

TIO

N D

IAG

RAM

800A

, 208

V, 6

0Hz,

SM

R, 2

Sou

rce

Serie

s 70

eST

S/60

0AF

Mai

n (P

lug-

In),

288K

VA T

rans

form

er/ w

/ (4)

400

AF

or (8

) 250

AF

I-Lin

e Su

b-Fe

ed D

istr

ibut

ion

- T

ype

S eP

OD

s

55-1

1-40

1335

-06

ASP

J

AJP

SPJ

04/0

7/09

04/0

7/09

04/0

7/09

4 FO 401 = 1

94M

D40

1335

-06S

HT4


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