series iii dominator i parts & specifications · table of contents introduction1 ... master locks...

IOWA MOLD TOOLING CO., INC.

P.O. Box 189Garner, IA 50438Tel: 641.923.3711

Fax: 641.923.2424www.imt.com

Series III Dominator IParts &

Specifications

Manual 99905269

Revised: July 15, 2019

Copyright 2019 Iowa Mold Tooling Co., Inc.All rights reserved

No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior written permission of Iowa Mold Tooling Co., Inc.

Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company

ii

Series III Dominator I - Manual 99905269

Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing. For more information go to www.P65Warnings.ca.gov. 70490167

70490167PROP 65BKS 5-29-18

ORANGE , BLACK AND WHITE3.27 2.70

CN

iii


Table of Contents

Introduction 1

Equipment Safety ...........................................................................................................................................2Crane Safety ..................................................................................................................................................4Equipment Daily Safety Inspections ..............................................................................................................5Parts Ordering Information .............................................................................................................................6Planned Maintenance Kit ...............................................................................................................................7

Specifications 9

Specifications ...............................................................................................................................................10

Chassis Installation 13

2019 Chevy / IH CV Chassis Installation (99906409) ..................................................................................142019 Chevy 6500 Chassis Installation (99906461) .....................................................................................16Ford Fuel Tank Installation (99906460) .......................................................................................................182008 Ford / Ram, Chassis Installation (99904280) ......................................................................................202017 Ford 11 19.5k - Chassis Installation (99906096) ................................................................................22

Compartments 25

Compartment Layout (99905160) ................................................................................................................26Parts List, Dividers - continued (99905160) .................................................................................................28Sidepack Dimensions ..................................................................................................................................30Installation Drawing, Door Trays (99905166) ...............................................................................................32Dominator I - Drawer Set Reference Drawing .............................................................................................34Drawer Components ....................................................................................................................................36Drawer Components - Table ........................................................................................................................37Dominator 1, Pull-Out Bin Sets ....................................................................................................................38Door Latch Installation (99906023) ..............................................................................................................40Workbench Latch Guard (99906281) ...........................................................................................................42Key Cylinder Replacement ..........................................................................................................................44Crane Installation Hole Pattern (99905219) .................................................................................................45Tool Box Tray (51711548) ............................................................................................................................46Tank Bracket, 2-Bottle (51719752) ..............................................................................................................48Tank Bracket, 3-Bottle (51720021) ..............................................................................................................50

Doors 53

2018 - Door Assembly (99905142) ..............................................................................................................54

Master Locks 57

Master Lock System (99906150) .................................................................................................................58Master Lock Kits ..........................................................................................................................................62

Assemblies & Installations 63

PTO Wiring Installation (99904085) .............................................................................................................64Dominator III - 12000 Crane Installation Kit (99906227) ..............................................................................68Battery Relocation, Cover Installation (99905826) ......................................................................................70Ladder Assembly (52723864) ......................................................................................................................72Removable Gate (51712986) .......................................................................................................................74Compartment Pressure Fan Installation Kit (99905252) ..............................................................................76Headache Rack (99905361) ........................................................................................................................78Salvage Installation Kit (99905243) .............................................................................................................80

iv


Salvage Pump Assembly (51721592) ..........................................................................................................82Salvage Pump Installation (51713779) ........................................................................................................84Installation Kit - GM 9 2001-2017 (99906194) ............................................................................................86Installation Kit - GM 9 (93711357) ...............................................................................................................87

Welder Platforms 89

Light Kits- Shelf & Welder Deck - Sizes & Part Numbers ............................................................................90Installation Kit, Dominator I & DSC20 (99903912) .......................................................................................91Welder Deck, 24 Long with Two Underbody Toolboxes (51720055) ..........................................................92Welder Deck, 24 Long with Two Underbody Toolboxes (51720055) ..........................................................93Welder Deck, 35 Long with Two Underbody Toolboxes (51720057) ..........................................................94Welder Deck, 35 Long with Two Underbody Toolboxes (51720057) ..........................................................95Welder Deck, 36 Long with Flat Deck (52720060) .....................................................................................96Welder Deck, 24 Long with Tall Compartment (51719952) ........................................................................98Welder Deck, 24 Long with Tall Compartment (51719952) ........................................................................99Welder Deck, 35 Long with Curbside Tall Compartment (51720061) .......................................................100Welder Deck, 35 Long with Curbside Tall Compartment (51720061) .......................................................101Welder Deck, 35 Long with Street Side Tall Compartment (51720063)....................................................102Welder Deck, 35 Long with Street Side Tall Compartment (51720063)....................................................103

Tailgate & Bumpers 105

Tailgate Assembly (51718801) ...................................................................................................................106Bumper Hitch & Workbench Options .........................................................................................................107

Air Systems 109

Air Tank Kit - 22.5 Gallon (51706697) ........................................................................................................ 110Air Tank Kit, 15 Gallon (51707363) ............................................................................................................ 112Air Tank Kit, Dual 15 Gallon (51709693) .................................................................................................... 114Air Tank Kit, 35 Gallon (51708336) ............................................................................................................ 116Air Tank Kit, 58 Gallon (51708369) ............................................................................................................ 118Stepless Ear clamp Installation (99904411) ...............................................................................................120Moisture Separator / Regulator / Oiler Assembly (51714805) ...................................................................122Moisture Separator / Regulator / Oiler Parts (51714805) ..........................................................................124Moisture Separator / Regulator / Oiler Installation .....................................................................................125Hose Reel (51725644) ...............................................................................................................................126

Compressors 129

Hydraulic Installation, Crane (99905203) ...................................................................................................130Hydraulic Installation, CAS40P-AW Compressor (99905350) ...................................................................132Hydraulic Installation, Crane & CAS40P-AW (99905351)..........................................................................134Hydraulic Installation, Crane, i300 .............................................................................................................136Hydraulic Installation, CAS80R, Compressor (99906010) .........................................................................138Hydraulic Installation, Crane, CAS45R Compressor (99905352) ..............................................................140

Front Stabilizers 143

Stabilizer Kit, Front Drop-Down (52723610) ..............................................................................................144Stabilizer Kit, Front Pull-Out (13) (52724169) ...........................................................................................146Stabilizer Kit, Front Pull-Out (13) (51725574) ...........................................................................................148Stabilizer Kit, Right Front Manual Out/Manual Down (19) (51725575) .....................................................150Stabilizer Kit, Right Front Manual Out/Manual Down (19) (52723617) .....................................................152

Rear Stabilizers 155

Rear Stabilizers, Manual Out / Manual Down (31718953 / 99904047) ......................................................156

v


Stabilizer Kit, Manual Out / Power Down (31724016 / 99905235) .............................................................158Stabilizer Kit, Power Out / Power Down (31724017 / 99905236) ..............................................................160Stabilizer Assembly (51718746) ................................................................................................................162Stabilizer Assembly, Stationary Mount (51718747) ...................................................................................164Cylinder (51718751) ..................................................................................................................................166Stabilizer - Valve Bank - Power Down (73734228) ....................................................................................168Stabilizer - Valve Bank - Power Out / Down (73734229) ...........................................................................169

Telescoping Tops 171

Telescoping Load Bed Tops (99905245) ....................................................................................................172Tethered Lid Assembly (51726711) ............................................................................................................175Telescoping Top Swing Door (99904210) ..................................................................................................176

Boom Supports 179

Boom Support Assembly (99905632) .......................................................................................................180Boom Support Adjustable (99905641) .......................................................................................................182

Electrical & Lighting 183

Electrical Installation - 99905307 ...............................................................................................................184Flood Light Installation (99906020) ............................................................................................................188LED Light Installation (99905850) ..............................................................................................................190LED Light Kits ............................................................................................................................................192Wiring Installation .......................................................................................................................................193Harness - Dominator III, STP / TAIL / TRN / MRK 7BI (77441598) ............................................................194Harness - Dominator III, STP / TAIL / TRN / MARK In WB (77441647) .....................................................196Electrical Harness, Power Panel, Dominator III (77441610) ......................................................................198Electrical Harness, Left Sidepack (77441609) ...........................................................................................200Dominator III - 11, Flood & Marker Lights (77441612) ..............................................................................202Dominator III - 14, Flood & Marker Lights (77441613) ..............................................................................203Electrical Panel (99905112) .......................................................................................................................206

General Information 211

IMT Diamond & Logo Placement ...............................................................................................................212Body Safety Decal Placement ...................................................................................................................213Dominator Control Decal Placement ..........................................................................................................214Crane Safety Decals on Dominator Door ...................................................................................................215Hydraulic Oil Reservoir Decals ..................................................................................................................216Fuel Tank & Air Tank Decal Placements ....................................................................................................217Stabilizer Decal Placement ........................................................................................................................218Reflector & Hitch Decal Placement ............................................................................................................219Compressor Decal Placement ...................................................................................................................220Decal List ...................................................................................................................................................222Threaded Torque Chart ..............................................................................................................................223Torque Chart - Metric .................................................................................................................................224Turntable Bearing Thread Tightening Sequence .......................................................................................225

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vi


Introduction 1 Section - 1


IntroductionSection - 1



Equipment Safety

Personnel Requirements Certain inherent risks are associated with heavy equipment, including IMT Crane Body Mechanics Trucks, due to the nature of their use. Personnel working in the area of these vehicles are subject to certain hazards that cannot be guarded against by mechanical means but only by the exercise of intelligence, care, and common sense. It is therefore essential for the owner of this equipment to have personnel involved in the use and operation of these vehicles who are competent, careful, physically and mentally qualified, and trained in the safe operation of this equipment.

Training Prior to using any of the equipment installed on or incorporated in the IMT Crane Body Mechanics Truck, you must:

Have already been fully trained to operate the vehicle and equipment. Have demonstrated the effectiveness of your training and the extent of your knowledge. BEFORE operating this vehicle and any associated equipment, you, the operator or maintainer, must read, understand, and follow the instructions found in the operator and maintenance manuals from the manufacturers of major components used on this vehicle or equipment.

Proper tools and service equipment must be used, taking appropriate precautions as required by accepted safety practices, to prevent personal injury and/or equipment damage.

If you are uncertain about the safe operation of any aspect of this vehicle or equipment, stop immediately and seek further training. You are the only person who knows what you don't know. You must speak up about the things you don't know, so you can learn about them before someone is injured or killed because of your lack of knowledge. You are responsible for learning how to operate this vehicle and equipment under all conditions without having to pause to read this manual.

WARNING Only trained personnel should operate this equipment. Do not operate or service until you have read and

understood the operation and service manual suppliedw ith this equipment.

Manuals can be obtained from manufacturers w ebsiteor by contacting customer service.

Operating this equipment w ithout know ledge or trainingmay lead to injury or death for you or others.



Hazards When Moving About the Vehicle

Only climb, step, or walk on this vehicle where there are slip resistant surfaces and the opportunityto maintain three points of contact at all times. Some surfaces that should not be stepped on aremarked with a No Step warning. All smooth surfaces should be avoided even if not specificallylabeled with a No Step sign. If maintenance or service requires access to a point on the vehiclenot provided with slip resistant surfaces and hand holds, then use OSHA approved ladders,stepstools, or other safe means for access.

DO NOT ride on the outside of the vehicle when it is moving.

70399191

Railings NOT provided.Surface may be slippery - NOT intendedfor stepping, standing or w alking.Falls may injure or kill.

No Step

70399192

FALL HAZARDSWhen climbing on or off vehicle, ALWAYS: Face vehicle. Use steps and handholds. Maintain three points of contact w ith

vehicle (tw o feet and one hand or tw ohands and one foot.)

Keep steps, handholds, and w alkw aysclean.

Use extra caution w hen w et, icy or muddy. Replace surfaces w hen w orn.Slips and falls can injure or kill.

Never ride on vehicle w hen it is in motion.

Fall from moving vehicle may injure or kill.



Crane Safety

Your IMT Mechanics Truck may include a crane. Follow all operating procedures posted on the crane and body and included in the operators manual for safe crane operation, including:

Powerline safety Proper job-site set-up Using stabilizers

If your equipment includes a crane, refer to your crane operation and safety manual prior to operating your crane.

Hydraulic Hazards

Certain equipment on this vehicle, including cranes and compressors, may be powered by high

pressure hydraulic fluid. Most heavy equipment operates on hydraulic power and it is common throughout industry. High pressure hydraulic fluid leaks are dangerous. If you see a hydraulic leak, shut down the equipment and call in a service technician trained in safe methods of trouble-shooting and servicing hydraulic power equipment.Never search for leaks with your hands or other body parts. High pressure hydraulic fluid at pressures as low as 100 psi can penetrate skin. Use a piece of wood or cardboard to detect leaks, keeping hands and other body parts well away from the potential source of the leak.If you suspect that you have been exposed to a high pressure hydraulic skin penetration, seek medical help immediately. The high pressure injection of a fluid such as hydraulic oil, grease and paint constitutes a medical and surgical emergency, requiring access to appropriate specialist surgical expertise as soon as possible. Often the injury appears minor. Dont be fooled. Fluids injected under the skin are highly toxic. The injury will lead to gangrene, amputation, and death if not treated promptly.Most doctors are not trained in treating hydraulic related injuries. Make sure they are aware of the potential problems and get the recommend treatment needed to treat the injury.

70399193

HYDRAULIC FLUID HAZARDSHigh pressure f luid leak will pierce skin.Release pressure bef ore working on sy stem.Detect leaks with wood or cardboard.Wear sturdy glov es and goggles.NEVER use f ingers.

Fluid injected in skin must be surgicallyremov ed by trained doctor immediately

Fluid injected into skin will injure or kill.

DANGER

or gangrene will result.

Burn Hazard.Oil temperatures may exceed 120 F (35 C).Do not touch.Hot surf ace can burn skin.



Equipment Daily Safety Inspections

Use the following list as a guide when you are inspecting your unit at start-up and during operation. You may be required to log your inspection results using the Crane Log (IMT Manual No. 99900686) or the inspection checklist in the crane manual:

1. Vehicle - Check oil level, battery, lights, brakes, and tires for inflation, pressure, cuts, and loose or missing wheel lugs.

2. Safety Accessories - Check for proper function, oil levels, leaks and malfunctions.3. Hydraulic Oil Reservoir - Check for proper oil level. Check for leaks and blockages.4. Weldments - Check visually for damage, especially cracks or breaks in welds.5. Fasteners - Check pins, sheaves, nuts and bolts for breakage, excessive wear and tightness.6. Covers & Guards - Check for missing or improperly maintained covers and guards.7. Operation Placards and Safety Decals - Check for illegible or missing decals and placards. Refer to the Decal

section of this manual for more information on the required decals.8. Work Area - Check for hazards including powerlines, obstructions, etc.

Replace or repair any items as needed prior to equipment operation.In addition, inspect your crane per the daily safety inspection instructions in the crane manual.



Parts Ordering Information

GENERAL This remainder of this manual contains the exploded parts drawings and accompanying parts lists for the assemblies used on this body. For equipment such as cranes, compressors, and winches, refer to the appropriate service manual. When ordering parts, communicating warranty information, or referring to the unit in correspondence, always include the serial number and model numbers. Address all inquiries to your authorized IMT distributor or to:

Iowa Mold Tooling Co., Inc. Box 189, Garner, IA 50438-0189 Telephone: 641-923-3711 Technical Support Fax: 641-923-2424

MODELNUMBER

SERIALNUMBER

MFGDATE

IOW A MOLD TOOLING CO., INC.BOX 189, GARNER, IA 50438-0189

PARTS IDENTIFICATION To insure proper replacement parts are received, specify the complete number/letter sequence for any part requested. The parts sections of this manual can assist you in determining the correct part number.

ORDERING REPAIR PARTS When ordering replacement parts:

1 Give the model number of the unit. 2 Give the serial number of the unit. 3 Specify the complete part number. When ordering cylinder parts, or one of the main

weldments, always give the stamped part number. 4 Give a complete description of the part. 5 Specify the quantity required. 6 Fill in your serial number to assist in future replacement parts ordering.

DOMINATOR SERIAL NUMBER:



Planned Maintenance Kit

Maintaining your equipment properly will extend its function and performance over the life of the machine. IMT has developed planned maintenance kits for many of its products which include filters, air and hydraulic filter elements, oil, grease, and other maintenance items. To order an IMT planned maintenance kit, please contact IMT customer service at 800-554-4421. For additional information on IMT planned maintenance kits for your equipment, please contact IMT Technical Support at 800-554-4421 or (641) 923-4633. Frequency Task Dominator

Body CAS435HA COMP

CAS2545 COMP

CAS3560 COMP

CAS40P COMP

CAS60R COMP

CAS45R COMP

Monthly Drain moisture from compressor air tank.

Every 6 months

Change compressor oil filter element.

70048233 73396426 70048249 70049252

Change compressor oil. 51085090 89086201 89086201 89086220 89086222 89086222 Change compressor air filter.

70048217 70048217 70048217 71414999 70048250 70048253

Change compressor separator element.

70048248 70048251

Change moisture separator filter element.

70048209

Change hydraulic oil. Change filter element and breather cap element on Dominator hydraulic reservoir.

73052153 filter element, 70048245 breather element

Once per year (Every 12 months)

Change compressor coalescer filter.

70048234 73396427

Check belts on compressor. Change if needed.

70580210 (3)

70580211 70580212


8


Specifications 9 Section - 2


SpecificationsSection - 2



Specifications

SPECIFICATIONS 9-FOOT 11-FOOTBody Rating 52,000 ft-lb (7.3 tm) 52,000 ft-lb (7.3 tm)

Body Weight2950 - 3035 lb(1338 - 1377 kg)(Based on Configuration)

3342 - 3864 lb(1516- 1753 kg)Based on Configuration)

Body Width (including rain eaves) 96 in (244 cm) 96 in (244 cm)Sidepack Height 44 in (112 cm) 44 in (112 cm)Sidepack Depth 22 in (56 cm) 22 in (56 cm)Cargo Deck Width 50 in (127 cm) 50 in (127 cm)Workbench Depth 21 in (53 cm) 21 in (53 cm)Tailgate Height 10 in (25.4 cm) 10 in (25.4 cm)Storage Capacity (including workbench)

97.2 ft to 104.2 ft (2.8 - 3.0 m) (Based on configuration)

120.5 ft to 166.1 ft (3.4 - 4.7 m) (Based on configurations)

Angle of Departure 15 15

Door Opening Dimensions - 44 High Sidepacks

LH 1st Vertical 29.5 W x 38.5 H (74.9 x 97.8 cm)29.5 W x 38.5 H (74.9 x 97.8 cm)

LH 2nd Vertical N/A 16.5 W x 38.5 H (41.9 x 97.8 cm)

LH Horizontal 43.0 W x 21.0 H (109.2 x 53.3 cm)44.5 W x 21.0 H (113.0 x 53.3 cm)

LH Rear 18.0 W x 38.5 H (45.7 x 97.8 cm)18.0 W x 38.5 H (45.7 x 97.8 cm)

RH 1st Vertical 29.5 W x 38.5 H (74.9 x 97.8 cm)29.5 W x 38.5 H (74.9 x 97.8 cm)

RH 2nd Vertical N/A 16.5 W x 38.5 H (41.9 x 97.8 cm)

RH Horizontal 43.0 W x 21.0 H (109.2 x 53.3 cm)44.5 W x 21.0 H (113 x 53.3 cm)

RH Rear 18.0 W x 38.5 H (45.7 x 97.8 cm)18.0 W x 38.5 H (45.7 x 97.8 cm)

StandardConfigurations

9-Foot Body 44 (111.8 cm) standard left-hand and right-hand sidepacksRight front raised* to 60 (152.4 cm)

11-Foot Body

44 (111.8 cm) standard left-hand and right-hand sidepacksRight front raised* to 60 (152.4 cm)Left front raised* to 60 (152.4 cm)Right front and left front raised* to 60 (152.4 cm)Right front raised* to 60 (152.4 cm); All left side compartments raised to 60 (152.4 cm).All raised to 60 (152.4 cm)

* Includes 1st and 2nd vertical compartments.NOTE: Crane box is 52 high for all configurations.



The sidepacks are constructed of 10-gauge and 12-gauge galvannealed steel. The floor structure is constructed of 10-gauge galvannealed and 1/8 deckplate steel. The workbench is constructed of galvannealed and cold rolled steel.

Body Wights9 ft RH & LH standard 2950 lb (1338 kg)9 ft RF raised 3035 lb (1377 kg)11 ft RH & LH standard 3342 lb (1516 kg)11 ft RF raised 3466 lb (1572 kg)11 ft LF raised 3466 lb (1572 kg)11 ft RF and LF raised 3590 lb (1628 kg)11 ft all raised 3864 lb (1753 kg)

BODY SUB - STRUCTUREPatented inverted A-frame design constructed of 10-gauge galvannealed material with integral crane box, front stabilizer receptacles and rear stabilizer housing.

ELECTRICAL SYSTEM The electrical system consists of a central power distribution point in the crane box using automo-tive-style harnesses. The circuits use white wire with the circuit function printed every 3. The har-ness is protected by an overbraid that is heat- and cut-resistant.

DOORS The doors are constructed of 14-gauge galvannealed steel with internal formed eaves and hemmed edges. The latches are a 3-point, locking rotary T-handle style. They are constructed of cast steel with a powder-coat finish. The hinges are stainless steel with composite washers.

Storage Capacity9 ft RH & LH standard 97.2 ft (2.8 m)9 ft RF raised 104.2 ft (3.0 m)11 ft RH & LH standard 120.5 ft (3.4 m)11 ft RF raised 131.3 ft (3.7 m11 ft LF raised 131.3 ft (3.7 m)11 ft RF raised and LF raised 142.2 ft (4.0 m)11 ft all raised 166.1 ft (4.7 m)

Options1. Drawers and drawer sets2. Standard adjustable shelves3. 3 (7.6 cm) high divided adjustable shelves4. Stabilizers - manual and hydraulic5. Workbench vises and vise plates6. Energy-absorbing boom support7. Individual incandescent compartment lights8. Work lights9. High-intensity light package10. Compartment pressurization system11. Air systems12. Telescopic cranes up to 52,000 ft-lb (7.3 tm)



CHASSIS SPECIFICATIONSMinimum Cab-to Axle DimensionsDominator I & II without Welder Deck Single Axle (CA)9 Body 60 (152.4 cm)Dominator I & II with Welder Deck Single Axle (CA) (based on width of welder deck selected)9 Body 84 - 96 (213.4 - 243.8 cm)11 Body 108 - 120 (274.3 - 304.8 cm)

Chassis Installation 13 Section - 3


Chassis InstallationSection - 3



2019 Chevy / IH CV Chassis Installation (99906409)

NOTE: ZIPTIE FUEL LINES UNDER THE WELDED ANGLE ON LEFT SIDE OF FLOOR TUBE. USE DRAWING NUMBER 99906461 ON A CHEVY 6500 CHASSIS

DETAIL DSCALE 1 / 4

DETAIL ESCALE .25

D

E

OF REAR AXLE

93.63

84.00 C.A.

20.38

1.880.690.69

45.55

(1.63)(1.13)

3.88

134

134

4X

4X

1344X

22X

OF REAR AXLE

42.7628.50

MOUNTING HOLES INFLOOR SUB STRUCTURE.

(48.08)

(3.19)

OF REAR AXLE

6.50

2.25

3.44

3.882.88

0.692X

RADIUS CORNER

ADD NOTCH FOR CHASSIS FUEL HOSE.LR FLOOR GUSSET ONLY.

0.692X

1.56

SECURE CHASSIS FUEL HOSEUNDER WELDED ANGLEUSING ZIP TIE.



99906409 COMPLETE PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY.1. 72063119 WASHER .62 FLAT ASTM F436 242. 52727583 BRACKET-BODY FRT DOM1 84CA CHEVY/IH CV 23. 72060151 CAP SCR .62-11X 2.00 HH GR8 Z 134. 72601859 NUT .62-11 HEX GR8 YZ NYLOCK 12REV. A CN949



2019 Chevy 6500 Chassis Installation (99906461)

NOTE: ZIPTIE FUEL LINES UNDER THE WELDED ANGLE ON LEFT SIDE OF FLOOR TUBE.

DETAIL ASCALE 1 / 4

DETAIL BSCALE 1 / 4

DETAIL CSCALE 1 / 5

A

B

C

OF REAR AXLE

OF REAR AXLE

84.00 C.A.0.69 0.69 1.88

20.38 48.08( )

93.63

45.55

1.13( )

4.28

1.56

1.63( )

2.625

4X 0.69

28.50 42.76

3.19( )

MOUNTING HOLES IN FLOOR SUB STRUCTURE

SECURE CHASSIS FUEL HOESUNDER WELDED ANGLEUSING ZIP TIE

RADIUS CORNER

ADD NOTCH FOR CHASSIS FUEL HOSELR FLOOR GUSSET ONLY

4X 0.69

3.44

2.25 4.28

2.625

6.50

2.88

1

3445

3445

3448X

2X

4X

4X

INSTALL SPACERS BETWEEN CROSSMEMBERAND FRAME RAILS

2

0.40

3.88



99906461 PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY1. 52727583 BRACKET-BODY FRT DOM1 84CA CHEVY/IH CV 22. 60146255 PLATE- .44X 2.50X 6.00 23. 72060151 CAP SCR .62-11X 2.00 HH GR8 Z 164. 72063119 WASHER .62 FLAT ASTM F436 325. 72601859 NUT .62-11 HEX GR8 YZ NYLOCK 16REV A CN958

NOTES:1. Install spacer 60146255 on both sides to hold position of crossmember. See detail C.2. Remove existing hardware securing the rear crossmember.3. Drill specified holes and install body on chassis with new hardware.4. Torque all bolts to 110-120 ft lbs.5. Remove spacers after body install.



Ford Fuel Tank Installation (99906460)

A

DEF TANK USED WITH IMT BODIESIS NOT ALLOWED OUTSIDE CHASSIS FRAME RAILS.

UREA TANK LOCATIONWITH MID-SHIP FUEL TANK,WITH OR WITHOUT AFT-OF-AXLE FUEL TANK NARROW FRAME CHASSIS CAB

DETAIL A

FORD DIESEL CHASSIS(F350, F450, F550) MUSTBE EQUIPPED WITH DEF (UREA)TANK BETWEEN FRAME RAILS.

UREA TANK LOCATION WITHAFT-OF-AXLE FUEL TANK ONLY.


19




2008 Ford / Ram, Chassis Installation (99904280)


WHEN POSITIONING BODY MOUNT BRACKET,VERIFY THAT TOP SLOT IN BRACKET WILLALIGN WITH BODY MOUNTING HOLE IN FLOOR STRUCTURE.

1115141413

15 14 14 13

4X

4X

131414154X 12

42.7428.50 46.88

1.75

4.38

REAR AXLE

MOUNTING HOLES IN FLOOR STRUCTURE.

SECURE FUEL LINEUNDER WELDED ANGLEUSING ZIP TIE.



99904280 PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY1. 60131361 BRACKET-MUD FLAP DOM1 FORD 6.4L 22. 60131565 BRACKET-MUD FLAP DOM1 SIDE PROTECTOR 23. 76393799 MUD FLAP W/IMT LOGO 16H X 24W 24. 60120705 MTG BRKT-WIRE HARNESS 25. 72060026 CAP SCR .31-18X 1.25 HH GR5 Z 286. 72063078 WASHER .31X1.50 OD ZINC 87. 72063002 WASHER .31 FLAT 428. 72062109 NUT .31-18 HEX NYLOCK 289. 52714905 BRACKET-BODY FRT DOM1 9 BODY 2-AR10. 52714843 BRACKET-BODY FRT DOM1 11 BODY SNGL WALL FRAME 2-AR11. 52716274 BRACKET-BODY FRT DOM1 84CA 19000 GVW 2-AR12. 60122777 SHIM-BODY MTG REAR DOM/PRED F550 19000 G 2-AR13. 72060151 CAP SCR .62-11X 2.00 HH GR8 Z 1214. 72063119 WASHER .62 FLAT ASTM F436 2415. 72601859 NUT .62-11 HEX GR8 YZ NYLOCK 1216. 76392598 WASHER-BONDED .31 PLTD 1817. 71412663 EXH CONNECTOR-4.00ID ELBOW (6.4) 2-AR18. 52721430 BRACKET-BODY FRONT DOM 84CA DODGE 08 2-ARREV. D CN949



2017 Ford 11 19.5k - Chassis Installation (99906096)


DETAIL TSCALE 0.32 : 1

T

LH SIDE

RH SIDE

VIEW:UNDER LR COMPARTMENT

VIEW UNDER LH FRAME RAIL

CENTERLINE OF REAR AXLE.

CENTERLINE OF REAR AXLE.

44.05

1.94

46.46 24.75

44.0544.8426.38

2.04

2.04

1.94

4.33

42.8128.50

42.81 28.50

6 4 6

15 4 6 16

3464X

4X

2X

1

8

14

7

9 10 5 11 12

5 10 11 12 13

5101112

STACK 2 FLAT WASHERSBETWEEN COMPT FLOOR

AND DEFLECTOR TO CREATE A GAP.

WHEN DRILLING CHASSIS FRAMEBE ALERT TO ANY CHASSIS COMPONENTSSUCH AS ELECTRICAL AND BRAKE/FUEL LINESTHAT MAY BE BEHIND CHASSIS FRAME RAILS.

44.26

44.26

TRANSITION, LH FRAMERAIL AT BACK OF CAB.

16

6

15

4

DOUBLE STACKED EACH FRAME RAIL.

3 4 6 2X

4.33

2.0017

SECURE CHASSIS FUEL HOSEUNDER ANGLE USING ZIP TIE.



99906096 PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY1. 52726969 BRACKET-BODY FRT DOM1 84CA 19000 GVW 22. 60122777 SHIM-BODY MTG REAR DOM/PRED F550 19000 G 43. 72060151 CAP SCR .62-11X 2.00 HH GR8 Z 104. 72063119 WASHER .62 FLAT ASTM F436 245. 72063002 WASHER .31 FLAT 266. 72601859 NUT .62-11 HEX GR8 YZ NYLOCK 127. 60131361 BRACKET-MUD FLAP DOM1 FORD 6.4L 28. 60131565 BRACKET-MUD FLAP DOM1 SIDE PROTECTOR 29. 60120705 MTG BRKT-WIRE HARNESS 210. 72060026 CAP SCR .31-18X 1.25 HH GR5 Z 1811. 76392598 WASHER-BONDED .31 PLTD 1012. 72062109 NUT .31-18 HEX NYLOCK 1813. 72063078 WASHER .31X1.50 OD ZINC 814. 76393799 MUD FLAP W/IMT LOGO 16H X 24W 215. 72601482 CAP SCR .62-11X 2.50 HH GR8 Z 216. 60144644 SPACER-WASHER 2017 FORD 417. 60133028 BRKT- ZIP TIE P-MOUNT BASE REFREV. B CN949


24


Compartments 25 Section - 4


CompartmentsSection - 4



Compartment Layout (99905160)

NOTES:The left and right vertical 2 compartments are only used on Dominator I 11 bodies.

COMPARTMENT LOCATION

ITEM #3 SHELF

ENDITEM #1 SHELF

ITEM #2 SHELF

ENDSHELF WIDTH

60136860 SHELF

DIVIDER

SHELF KIT

NUMBERLEFT VERT 1 60136436 60136447 60136441 33.62 6 Included 5172371260136436 60136450 60136441 33.62 51723713

LEFT VERT 2-11 DOM 1 60136439 60137424 60136441 17.54 4 Included 5172398860136439 60137425 60136441 17.5 51723989

LEFT HORIZ 11 60136438 60136445 60136441 49.75 10 Included 5172371660136438 60136448 60136441 49.75 51723717

LEFT HORIZ 9 60136438 60136855 60136441 47.13 10 Included 5172372660136438 60136854 60136441 47.13 51723727

LEFT REAR 60136438 60136444 60136440 25.75 5 Included 5172371860136438 60136443 60136440 25.75 51723719

RIGHT VERT 1 60136439 60136447 60136440 33.62 6 Included 5172372060136439 60136450 60136440 33.62 51723721

RIGHT VERT 2-11 DOM I 60136439 60137424 60136441 17.5 4 Included 5172398860136439 60137425 60136441 17.5 51723989

RIGHT HORIZ 11 60136439 60136445 60136437 49.75 10 Included 5172374060136439 60136448 60136437 47.75 51723741

RIGHT HORIZ 9 60136439 60136855 60136437 47.13 10 Included 5172374260136439 60136854 60136437 47.13 51723743

SEE PARTSLIST CHART

RH RV2 RV1

LH LV2 LV1LR

4,5,6 1



.99905160 PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY.1. SEE CHART SHELF 12. SEE CHART SHELF END 13. SEE CHART SHELF END 14. 72062109 NUT - .31 - 18 HEX NYLOC 45. 72060023 CAP SCREW - .31 - 18 X .75 HH 46. 72060032 WASHER - .31 FLAT 18 - 8 4REV. B

COMPARTMENT KEYLR Left RearLV1 Left Vertical 1RH Right HorizontalRV1 Right Vertical 1LH Left HorizontalLV2 Left Vertical 2RV2 Right Vertical 1



Parts List, Dividers - continued (99905160)

RIGHT HAND

Divider Panels Item #3 Shelf EndItem #1 Shelf

Item #2 Shelf End

Shelf Width

Shelf Divider

Shelf Kit #

20 Divider Panel51723744

60136439 60136442 60136863 11.5 ShelvesIncluded 51723744

40 Tall Divider Panel51720126

60136439 60136856 60136862 11.5 5172372860136439 60136857 60136862 11.5 60251213 (3) 5172372960136439 60136858 60136862 17.5 5172373060136439 60136859 60136862 17.5 60251213 (4) 51723731

56 Tall divider Panel51720127

60136439 60136856 60136862 11.5 5172372860136439 60136857 60136862 11.5 60251213 (3) 5172372960136439 60136858 60136862 17.5 5172373060136439 60136859 60136862 17.5 60251213 (4) 51723731

LEFT HAND

Divider Panels Item #3 Shelf EndItem #1 Shelf

Item #2 Shelf End

Shelf Width

Shelf Divider

Shelf Kit #

20 Divider Panel51723744

60136921 60136442 60136863 11.5 ShelvesIncluded 51724702

40 Tall Divider Panel51720126

60136921 60136856 60136862 11.5 5172469860136921 60136857 60136862 11.5 60251213 (3) 5172469960136921 60136858 60136862 17.5 5172470060136921 60136859 60136862 17.5 60251213 (4) 51724701

56 Tall divider Panel51720127

60136921 60136856 60136862 11.5 5172469860136921 60136857 60136862 11.5 60251213 (3) 5172469960136921 60136858 60136862 17.5 5172470060136921 60136859 60136862 17.5 60251213 (4) 51724701

POSITION ANDDRILL AT ASSEMBLY

1 OR 2

6 87 3



99905160 PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY.1. 51720126 DIVIDER KIT, BOLT ON, RAISED SIDEPACKS - 44 & 52 SIDEPACKS 12. 51720127 DIVIDER KIT, BOLT ON, STANDARD SIDEPACKS - 60 SIDEPACKS 13. 51723744 BOLT - ON DIVIDER KIT - 20 HIGH 14. SEE CHART SHELF KIT- 1.50 H 11.5 W 18.5 DIVIDER PANEL 15. SEE CHART SHELF KIT - 1.50 H 11.5 W 18.5 DIVIDER PANEL6. 72601831 CAP SCREW- -SS .31 - 18X 1.00 HH AS REQD7. 72062167 NUT - SS .31 - 18 HEX NYLOC AS REQD8. 72062314 WASHER - STAINLESS STEEL - BONDED PLATED .31 AS REQDREV. B



Sidepack Dimensions

LEFT HAND SIDEPACK

Compartment Dimensions Door Opening Dimensions Usable

Depth Base Body A B C D E F G H I J K L M N O P

9ft Standard

44" (111.8)

23.88" (60.7)

44" (111.8)

34" (86.4)

47.75" (121.3)

26.75" (67.9)

38.75" (94.4)

21.5" (54.6)

38.75" (94.4)

29.75" (75.6)

42.88" (108.9)

18.38" (46.7)

20.25" (51.4)

9ft RF Raised

44" (111.8)

23.88" (60.7)

44" (111.8)

34" (86.4)

47.75" (121.3)

26.75" (67.9)

38.75" (94.4)

21.5" (54.6)

38.75" (94.4)

29.75" (75.6)

42.88" (108.9)

18.38" (46.7)

20.25" (51.4)

11ft Standard

44" (111.8)

44" (111.8)

23.88" (60.7)

44" (111.8)

34.93" (88.7)

18.38" (46.8)

50.38" (127.9)

26.75" (67.9)

38.75" (94.4)

21.5" (54.6)

38.75" (94.4)

29.75" (75.6)

16.75" (42.5)

44.88" (114)

18.38" (46.7)

20.25" (51.4)

11ft RF Raised

44" (111.8)

44" (111.8)

23.88" (60.7)

44" (111.8)

34.93" (88.7)

18.38" (46.8)

50.38" (127.9)

26.75" (67.9)

38.75" (94.4)

21.5" (54.6)

38.75" (94.4)

29.75" (75.6)

16.75" (42.5)

44.88" (114)

18.38" (46.7)

20.25" (51.4)

11ft LF Raised

60" (152.4)

60" (152.4)

23.88" (60.7)

44" (111.8)

34.93" (88.7)

18.38" (46.8)

50.38" (127.9)

26.75" (67.9)

54.75" (139.1)

21.5" (54.6)

38.75" (94.4)

29.75" (75.6)

16.75" (42.5)

44.88" (114)

18.38" (46.7)

20.25" (51.4)

11ft RF & LF Raised

60" (152.4)

60" (152.4)

23.88" (60.7)

44" (111.8)

34.93" (88.7)

18.38" (46.8)

50.38" (127.9)

26.75" (67.9)

54.75" (139.1)

21.5" (54.6)

38.75" (94.4)

29.75" (75.6)

16.75" (42.5)

44.88" (114)

18.38" (46.7)

20.25" (51.4)

11ft All Raised

60" (152.4)

60" (152.4)

31.88" (81)

60" (152.4)

34.93" (88.7)

18.38" (46.8)

50.38" (127.9)

26.75" (67.9)

54.75" (139.1)

29.50"' (74.9)

54.75" (139.1)

29.75" (75.6)

16.75" (42.5)

44.88" (114)

18.38" (46.7)

20.25" (51.4)

JN

E F G H

P

I A B

C

L M O

KD



RIGHT HAND SIDEPACK

Load Bed Height (Rear View)24 with standard height compartments.40 with raised compartments.

Compartment Dimensions Door Opening Dimensions Usable

Depth Base Body AA BB CC DD EE FF GG HH II JJ KK LL MM NN OO PP

9ft Standard

44" (111.8)

23.88" (60.7)

44" (111.8)

34" (86.4)

47.75" (121.3)

26.75" (67.9)

38.75" (94.4)

21.5" (54.6)

38.75" (94.4)

29.75" (75.6)

42.88" (108.9)

18.38" (46.7)

20.25" (51.4)

9ft RF Raised

60" (152.4)

23.88" (60.7)

44" (111.8)

34" (86.4)

47.75" (121.3)

26.75" (67.9)

54.75" (139.1)

21.5" (54.6)

38.75" (94.4)

29.75" (75.6)

42.88" (108.9)

18.38" (46.7)

20.25" (51.4)

11ft Standard

44" (111.8)

44" (111.8)

23.88" (60.7)

44" (111.8)

34.93" (88.7)

18.38" (46.8)

50.38" (127.9)

26.75" (67.9)

38.75" (94.4)

21.5" (54.6)

38.75" (94.4)

29.75" (75.6)

16.75" (42.5)

44.88" (114)

18.38" (46.7)

20.25" (51.4)

11ft RF Raised

60" (152.4)

60" (152.4)

23.88" (60.7)

44" (111.8)

34.93" (88.7)

18.38" (46.8)

50.38" (127.9)

26.75" (67.9)

54.75" (139.1)

21.5" (54.6)

38.75" (94.4)

29.75" (75.6)

16.75" (42.5)

44.88" (114)

18.38" (46.7)

20.25" (51.4)

11ft LF Raised

44" (111.8)

44" (111.8)

23.88" (60.7)

44" (111.8)

34.93" (88.7)

18.38" (46.8)

50.38" (127.9)

26.75" (67.9)

38.75" (94.4)

21.5" (54.6)

38.75" (94.4)

29.75" (75.6)

16.75" (42.5)

44.88" (114)

18.38" (46.7)

20.25" (51.4)

11ft RF & LF Raised

60" (152.4)

60" (152.4)

23.88" (60.7)

44" (111.8)

34.93" (88.7)

18.38" (46.8)

50.38" (127.9)

26.75" (67.9)

54.75" (139.1)

21.5" (54.6)

38.75" (94.4)

29.75" (75.6)

16.75" (42.5)

44.88" (114)

18.38" (46.7)

20.25" (51.4)

11ft All Raised

60" (152.4)

60" (152.4)

31.88" (81)

52" (132.1)

34.93" (88.7)

18.38" (46.8)

50.38" (127.9)

26.75" (67.9)

54.75" (139.1)

29.50"' (74.9)

46.75" (118.7)

29.75" (75.6)

16.75" (42.5)

44.88" (114)

18.38" (46.7)

20.25" (51.4)

GG FF EEHH

PP

OO

KKNN

JJ CC BB

MM

AA

LL

II

DD

22"

22"

50"

96"

24" 40"

(560 mm)

(560 mm)(2440 mm)

(1270 mm)

(610 mm) (1015 mm)



Installation Drawing, Door Trays (99905166)

NOTES:Position all tray applications 3.0 (7.6cm) above the latch hole opening. Space all double tray

applications 8. 25 (31cm) apart.

Not all trays are available on all models. Check the door widths on your model to determine the appropriate options.

DETAIL ASCALE 1 / 4

A

HARDWARE PER TRAY:4X 72062307 TYP4X 72601818 TYPDRILL AT ASSY

31.96 26.97 26.62 20.62

18.99 16.49

3.00 3.003.00

8.25TYP

3.00

8.25TYP

3.00

8.25TYP

3.00

6

13 5 4

8

7 2

9

11 10

3.00 3.00

21.37 20.68



99905166 PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY.1. 52723950 TRAY -TORCH DOM WITH LATCH - 31.96 (81.17 cm) REF2. 52723956 TRAY-SPRAY CAN WITH DOOR - 16.49(41.88 cm) REF3. 52723952 TRAY-SPRAY CAN WITH DOOR REF4. 52723954 TRAY-SPRAY CAN WITH DOOR REF5. 52723953 TRAY-SPRAY CAN WITH DOOR REF6. 52723951 TRAY-SPRAY CAN WITH DOOR REF7. 52723955 TRAY-SPRAY CAN WITH DOOR REF8. 52723957 TRAY-WELDMENT TORCH WITH LATCH REF9. 52723958 TRAY-WELDMENT TORCH WITH LATCH REF10. 42724000 TRAY-TORCH WITH LATCH REF11. 52724001 TRAY-SPRAY CAN WITH DOOR REFREV. B

DRAWER SET

WIDTHCOMPARTMENTAPPLICATION PART NO.

3 HIGH DRAWERS

5 HIGH DRAWERS

7 HIGHDRAWERS

DRAWER SET

OVERALL HEIGHT

WEIGHTLB / KG

13 Wide

Left & Right Vertical 2 70733765 5 22

Left Rear

70733766 3 2170733767 3 1 2170733768 3 1570733769 2 1 2370733780 5 2 1 4170733784 5 3 3970733786 3 2 1 3470733787 3 2 1 4070733788 8 1 3970733789 6 1 3170733791 3 3 3270733793 3 4 38

26 Wide

Left & Right Vertical 1

70733774 5 2270733775 3 21

Left & Right Vertical 2-14 Dominator III

70733776 3 1 2170733777 3 1570733778 2 1 2370733779 5 2 1 41 283 lb 128 kg70733781 3 2 1 3470733782 8 1 3970733783 5 1 4070733785 5 3 3970733790 6 1 3170733792 3 3 3270733794 3 4 38

39 WideLeft & RightHorizontal Compartments

70733770 5 2270733771 3 2170733772 3 1 2170733773 2 1 23



Dominator I - Drawer Set Reference Drawing

NOTES:1. Complete drawer set part numbers are included in parts list, drawer units and kits.2. The quantity of items 1 - 5, panels, risers, and shelves, is 1 per drawer set. 3. The quantities of items 6 - 11, slides and drawers, are based on the number of drawers in the complete

kits.4. Part numbers noted with (ref) in 10 wide sets, are from 10.5 obsolete sets.

2

1

3

4

7

6

5

8

8

RISER

1

WIDTH

HEIGHT

3.0" DEPTH HEIGHT

SAMPLE DRAWER SETDRAWING WITH 3",5", AND 7" HIGH DRAWERS.

12



ITEM NO. DESCRIPTION 13 SET 26 SET 39 SET1. Panel-Side, LH REF REF REF2. Panel-Side, RH REF REF REF3. Riser 60130555 60130556 601305574. Shelf 60130552 60130553 601305545. Panel-Drawer Back REF REF REF6. Drawer Slide W-Tabs LH 70734171 70734171 707341717. Drawer Slide W-Tabs RH 70734173 70734173 707341738. Shelf-Adjustable End 60130659 60130659 601306609. 3 Drawer 70733800 70733798 7073380410. 5 Drawer 70733802 70733799 7073380511. 7 Drawer 70733803 70733801 7073380612. Handle Kit 70733800 70734169 70734170



Drawer Components

NOTES: All drawers are painted. Each IMT drawer comes with the standard lock (pn) 70734188. Optional replacement drawer lock sets

are available for IMT drawers. Replacement lock sets (pn) 70734420 and 70734421, can be ordered from IMT Customer Service.

1(DIVIDER)

4(LOCK)

SAMPLE DRAWING - DRAWER WITH 4 DIVIDERS

4(LOCK)

3(DIVIDER-HEMMED)

1(DIVIDER)

2(DIVIDER-CENTER)

SAMPLE DRAWING - DRAWER WITH CENTER AND SIDE DIVIDERS



Drawer Components - Table

COMPARTMENT OPTIONS:

DRAWER PART #

DRAWER WITH DIVIDER DIMENSIONS

DRAWER COMPONENT PART NUMBERS (QUANTITY IN PARENTHESES) ITEM 1-DIVIDER ITEM 2-

DIVIDER, CENTER ITEM 3- DIVIDER, HEMMED

70733800 3" H X 13" W 60251081 (4) 70733802 5" H X 13" W 60251233 (4) 70733803 7" H X 13" W 60251233 (4) 70733798 3" H X 26" W 60251081 (6) 60130560 (1) 60130558 (2) 70733799 5" H X 26" W 60251233 (6) 60130561 (1) 60130559 (2) 70733801 7" H X 26" W 60251233 (6) 60130561 (1) 60130559 (2) 70733804 3" H X 39" W 60251081 (9) 60130560 (2) 60130571 (2) 70733805 5" H X 39" W 60251233 (9) 60130561 (2) 60130572 (2) 70733806 7" H X 39" W 60251233 (9) 60130561 (2) 60130572 (2)

Part # Dimensions / Description Compartments Available Roll-out Tool Box Tray 51711548 Tray dimensions 32"W x 18.5"D LV1, LV2, RV1, RV2 Oxygen / Acetylene Tank Bracket 51720021 Tank bracket Oxy/Acet 3 tanks with hook LV1, RV1 51719752 Tank bracket Oxy/Acet 2 tanks with hook

(Mounted on front wall in vented compartment) LV1, RV1

Pull-out Drawer Sets 51704193 4 drawer set with base 18"D x 8.12"W x 19"H LV1, LV2, RV1, RV2, LH, RH, LR 51704194 5 drawer set with base 18"D x 8.12"W x 23"H LV1, LV2, RV1, RV2, LR 51709946 16 bolt drawer set w/base 18"D x 16.25"W x

35.5"H LV1, RV1, LR

51704282 18 bolt drawer set w/base 18"D x 16.25"W x 39.5"H

LV1, RV1, LR

51712650 2 drawer set with base 18"D x 8.12"W x 11"H LV1, LV2, RV1, RV2, LH, RH, LR Slide-out Parts Book Tray 51713240 Slide out parts / book tray LH, RH Bookshelf 51710102 Bookshelf dimensions 8"H x 45"L x 12"D RH, LH 51707629 Bookshelf dimensions 8"H x 26"L x 12"D RH, LH



Dominator 1, Pull-Out Bin Sets

4 BIN SET WITH BASE (51704193) 5-BIN SET WITH BASE (501704194)

17 D x 8.13 W x 19 H 17 D x 8.13 W x 23 H

16-BIN SET WITH BASE (51709946) 18-BIN SET WITH BASE (51704282)

17 D X 16.26 W X 35 H 17 D X 16.26 W X 39 H

3

2

1

ITEMS 4-7 NOT SHOWN1

ITEMS 4,5,6 NOT SHOWN

2

3

1

2

3

ITEMS 4,5,6NOT SHOWN

1

2

3

ITEMS 4,5,6NOT SHOWN


39




Door Latch Installation (99906023)

1

SHOWN FOR REFERENCE

2

4

3



99906023 PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY.1. REF DOOR-HEM DS3 SGL 12. 72661713 LATCH ASM-SPT COMPRESSION-STAMPED 13. 72062106 NUT #10-24 HEX GR2 Z NYLOCK 44. 72063268 WASHER-FLAT #10 W ANSI B27.2 Z 4REV. C



Workbench Latch Guard (99906281)

2

1

4

3



99906281 PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY.1. DOOR WORKBENCH (Reference) 12. 60145209 GUARD - DOOR LATCH 13. 72062123 NUT-SS #10-24 NYLOC 44. 72063181 WASHER-FLAT #10 WRT TYPE 304SS 4REV. A CN631Effective: 1-1-2018



Key Cylinder Replacement

The Dominator II & III service vehicle uses door latch assembly 72661599, on all compartment doors. Upon installation, the latch assemblies have a common key cylinder; however, the key cylinders can be changed so compartments use different keys. This feature allows different Dominator II & III compartments to have different keys, thus increasing security.

LATCH ASSEMBLY (72661599)72661713 Latch assembly (shown below)

STANDARD KEY CYLINDER72661727 Cylinder / key compression latch J223

ALTERNATE KEY CYLINDERS72661728 CYLINDER / KEY COMPRESSION LATCH J20172661729 CYLINDER / KEY COMPRESSION LATCH J20272661730 CYLINDER / KEY COMPRESSION LATCH J20372661731 CYLINDER / KEY COMPRESSION LATCH J20472661732 CYLINDER / KEY COMPRESSION LATCH J20572661733 CYLINDER / KEY COMPRESSION LATCH J20672661734 CYLINDER / KEY COMPRESSION LATCH J20772661735 CYLINDER / KEY COMPRESSION LATCH J20872661736 CYLINDER / KEY COMPRESSION LATCH J20972661737 CYLINDER / KEY COMPRESSION LATCH J210



Crane Installation Hole Pattern (99905219)

HOLES CRANE MODELE 1015 / 3203i / 4004i F 2003i / 2020 G 2820 / 5005i / 6006i / 7500S / 7500J 10000S / 10000L / 12000

0.88" (2.2 cm)

11.5"(29.2 cm)

14.75"(37.5 cm)

GHJ F

J E

GHJ F

J E

HJ

HJ

GHJ

GHJ

EF

EF



Tool Box Tray (51711548)

1

9 10 11

2 5

5

8

8

6

63

4 5 6 8



1

9 10 11

2 5

5

8

8

6

63

4 5 6 8

51711548 PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY.1. 52711606 Tray 16 3 / 4 x 32 12. 60117163 Mtg Bracket 32 13. 60114300 Mtg Bracket 24. 70731440 Drawer Slide 25. 72062106 Nut #10-24 Lock 196. 72063123 Washer #10 Wrt 197. 72601284 Mach Scr #10-24 x 5 / 8 FLHD 88. 72601283 Mach Scr #10-24 x 5 / 8 RDHD 119. 72601329 Cap Scr 5 / 16 - 18 x 3 / 4 BTNHD 410. 72063002 Washer 5 / 16 WRT 411. 72062109 Nut 5 / 16 - 18 Lock 4REV. A



Tank Bracket, 2-Bottle (51719752)

2

3

6 5 4 10

8

7

5

19

6



51719752 PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY.1. 60140829 HOOK - J HOSE COMPT 12. 60129198 D (II) BRACKET OXY / ACET DOM FULL 13. 60129197 D (II) BRACKET OXY /ACET DOM HALF (1) 14. 72063001 WASHER .25 FLAT 65. 72060025 CAP SCR .31 - 18 X 1.00 HH GR5 Z 86. 72062109 NUT .31 - 18 HEX NYLOCK 87. 70733516 STRAP - 36 BOTTLE HOLDER W / SNAP HOOK 18. 70058959 CHAIN CONNECTOR - THREADED .19 29. 72063002 WASHER .31 FLAT 210. 76392598 WASHER - BONDED PLTD .31 6REV. E



Tank Bracket, 3-Bottle (51720021)

2

3

5

65410

9

8

76

18.25

1



51720021 PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY.1. 60140829 HOOK - J HOSE COMPT 12. 60129198 BRACKET OXY / ACET DOM FULL 13. 60129197 BRACKET OXY /ACET DOM HALF (1) 24. 72063001 WASHER .25 FLAT 85. 72060025 CAP SCR .31 - 18 X 1.00 HH GR5 Z 106. 72062109 NUT .31 - 18 HEX NYLOCK 107. 72063002 WASHER .31 FLAT 28. 70733516 STRAP-36 INCH BOTTLE HOLDER W / SNAP HOOK 19. 70058959 CHAIN CONNECTOR-THREADED .19 210. 76392598 WASHER-BONDED PLTD .31 8REV. E


52


Doors 53 Section - 5


DoorsSection - 5



2018 - Door Assembly (99905142)

14

16

15

17

1

2

34

5

6

13

7

8

910

11

12

13 USE PN 72601653 (QTY 2 PER SIDE) IN WHEEL WELL AREA



99905142 PARTS LIST

ITEM NO. LOCATION BODY 42 601 LEFT VERT 1 ALL 71414302 714166132 LEFT VERT 2 11 71414303 714166154 LEFT HORIZ W/LATCH 11 71414322 714143234 LEFT HORIZ W/LATCH 9 71414462 NA5 LEFT HORIZ W/O LATCH 11 71414341 714143425 LEFT HORIZ W/O LATCH 9 71414463 NA6 LEFT REAR ALL 71414304 714166167 RIGHT VERT 1 ALL 71414302 714166138 RIGHT VERT 2 11 71414303 7141661510 RIGHT HORIZ W/LATCH 11 71414322 7141432310 RIGHT HORIZ W/LATCH 9 71414462 NA11 RIGHT HORIZ W/O LATCH 11 71414341 7141434211 RIGHT HORIZ W/O LATCH 9 71414463 NA12 RIGHT REAR ALL 71414304 7141661613 WORKBENCH ALL 60129178 6012917814 4 PER HINGE ALL 7260165214 2 PER HINGE CRANE BOX 7260165315 3 PER HINGE ALL 7206219416 1 PER HINGE ALL 7206226417 ALL HINGES ALL 72661383REV. C CN594


56


Master Locks 57 Section - 6


Master LocksSection - 6



Master Lock System (99906150)

RIGHT REARMIRROR FOR LEFT REAR

(SEE NOTE 1)

SPRING INSTALLATION

LOCK HANGER INSTALLATION

RAISED BAR INSTALLATION

HASP INSTALLATION

1.44 NOTE 12.13 0.63

0.66

1.47

1.50

0.27 X 2(SEE NOTE 2)

16 191817

8

8

7

6

1112

11

1112

4

10

13

9

14 15

5

20

1718

SLOT IN LOWER COMPARTMENT



99906150 PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY.2. 52726836 ROD-MSTR LOCK 77.50in ASM A/R3. 60144207 ROD-MSTR LOCK 30in TH A/R4. 60144211 LINKAGE - MSTR LOCK 16in A/R4. 60144355 LINKAGE - MSTR LOCK 8in A/R5. 60144214 BRACKET-ROD STOP RH LOCK A/R5. 60144221 BRACKET-ROD STOP LH LOCK 16. 60117214 BRACKET-ROD HANGER MASTER LOCK A/R7. 60010351 SPRING-COMPRESSION .062 X 1.50 X .845OD A/R8. 70143654 COLLAR-SHAFT 1 PIECE 1/2 in. A/R9. 60144213 HASP EYE - .5 SHACKLE SS A/R10. 70034277 GROMMET-POLY .52ID GR-5/8-UL A/R11. 72062004 NUT .50-13 HEX A/R12. 72063053 WASHER .50 LOCK A/R13. 72602140 SCR-MACH .25-20X 1.00 BTNHD HEX SS A/R14. 72062104 NUT .25-20 HEX NYLOCK A/R15. 76392820 WASHER-BONDED .25 PLTD A/R16. 72601590 SCR-MACH .31-18X 1.00 BTNHD HEX SS A/R17. 72062109 NUT .31-18 HEX NYLOCK A/R18. 72063002 WASHER .31 FLAT A/R19. 72062314 WASHER-BONDED .31 SS A/R20. 72601435 BOLT-CRG .31-18X 1.25 SQNK GR2 A/RREV. B

NOTES:1. Left rear 5/8 is 1.19 From top.2. Caution: if drilling in completed body, wiring could be behind.



99906150-1

RAISED BAR INSTALLATION

ROD HANGER BRACKET HOLES

COUPLING NUT INSTALLATION(AS REQUIRED)

SHORT ROD HANGERINSTALLATION

1219 13

12 19

7

0.34 X 2

19.00

(1.00)

13

1917

19 13

(3.57)

15 18

4

23 16

SLOT IN LOWER COMPARTMENT



99906150-1 PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY.1. 99905092 SDPK-11 RH R60 W CRN A/R2. 52726925 ROD-MSTR LOCK 27.38in ASM A/R3. 60010351 SPRING-COMPRESSION .062 X 1.50 X .845OD A/R4. 60144540 BRACKET-ROD HANGER MASTER LOCK-SHORT A/R5. 60144213 HASP EYE - .5 SHACKLE SS A/R6. 60144212 BRACKET-ROD STOP LH LOCK A/R6. 60144214 BRACKET-ROD STOP RH LOCK A/R7. 60144355 LINKAGE - MSTR LOCK 8in A/R8. 60144373 ROD-MSTR LOCK 38.50in DBL TH A/R10. 70034277 GROMMET-POLY .52ID GR-5/8-UL A/R11. 70143654 COLLAR-SHAFT 1 PIECE 1/2 in. A/R12. 72062004 NUT .50-13 HEX A/R13. 72062024 NUT .50-13 HEX JAM ZINC A/R 14. 72062104 NUT .25-20 HEX NYLOCK A/R15. 72062109 NUT .31-18 HEX NYLOCK A/R16. 72062314 WASHER-BONDED .31 SS A/R17. 72062399 NUT .25-20 HEX GR2 Z COUPLE 0.875 L A/R18. 72063002 WASHER .31 FLAT A/R19. 72063053 WASHER .50 LOCK A/R20. 72601435 BOLT-CRG .31-18X 1.25 SQNK GR2 A/R 21. 72601590 SCR-MACH .31-18X 1.00 BTNHD HEX SS A/R22. 72602140 SCR-MACH .25-20X 1.00 BTNHD HEX SS A/R23. 72602146 SCR-MACH .31-18X 1.25 BTNHD HEX SS A/R24. 76392820 WASHER-BONDED .25 PLTD A/RREV. B



Master Lock Kits

KIT NUMBERS BODY DESCRIPTION51735006 9-FOOT DOMINATOR WITH RIGHT AND LEFT STANDARD51735007 9-FOOT DOMINATOR WITH RIGHT-FRONT RAISED AND LEFT STANDARD51735008 11-FOOT DOMINATOR WITH RIGHT AND LEFT STANDARD51735011 11-FOOT DOMINATOR WITH RIGHT AND LEFT ALL RAISED WITH CRANE BOX

AT 5251735012 11-FOOT DOMINATOR WITH RIGHT-FRONT RAISED AND LEFT STANDARD51735013 11-FOOT DOMINATOR WITH RIGHT FRONT AND LEFT FRONT RAISED

KIT NUMBER > 51735006 51735007 51735008 51735011 51735012 51735013PART NO. DESCRIPTION QTY. QTY. QTY. QTY. QTY. QTY.52726919 ROD-MSTR LOCK 82in ASM 2 160144347 ROD-MSTR LOCK 9in TH 152726918 ROD-MSTR LOCK 74in ASM 152726835 ROD-MSTR LOCK 105in ASM 2 1 152726836 ROD-MSTR LOCK 77.50in ASM 1 260144207 ROD-MSTR LOCK 30in TH 1 260144376 ROD-MSTR LOCK 38.50in DBL

TH 2

52726925 ROD-MSTR LOCK 27.38in ASM 160144355 LINKAGE - MSTR LOCK 8in 160144211 LINKAGE - MSTR LOCK 16in 1 1 260144214 BRACKET-ROD STOP RH LOCK 3 3 4 4 4 460144212 BRACKET-ROD STOP LH LOCK 3 3 4 4 4 460117214 BRACKET-ROD HANGER

MASTER LOCK 2 2 2 2 2 2

60144540 BRACKET-ROD HANGER MASTER LOCK SHORT 1

60010351 SPRING-COMPRESSION .062 X 1.50 X .845OD 4 4 4 4 4 4

70143654 COLLAR-SHAFT 1 PIECE 1/2 in. 4 4 4 4 4 460144213 HASP EYE - .5 SHACKLE SS 2 2 2 2 2 270034277 GROMMET-POLY .52ID GR-5/8-

UL 2 2 2 2 2 2

72062004 NUT .50-13 HEX GR5 Z 3 4 3 672062399 NUT .50-13 HEX ZC COUPLE

1.75 L 1

72062024 NUT .50-13 HEX GRA Z JAM 172063053 NUT .44-14 HEX GR5 Z 2 4 2 451735000 KIT-HRDW MSTR LOCK 9FT 1 151735001 KIT-HRDW MSTR LOCK 11FT 1 1 1

51735002 KIT-HRDW MSTR LOCK 11FT ALL RSD 52 CRN 1

Assemblies & Installations 63 Section - 7


Assemblies & InstallationsSection - 7



PTO Wiring Installation (99904085)

ALLISON T1000 / T2000 TCM WITH SINGLE PTO (4TH GENERATION)

ITEM NO. PART NO. DESCRIPTION QTY.1. 77044764 FUSE HOLDER W/O FUSE 12. 77041527 FUSE-ATC 7.5 AMP 13. 77044556 DIODE - 2.2 AMP/ 274 V 34. 77041251 RELAY 35. 77441047 TERMINAL, MP 150 16-18GA MALE 26. 77041701 SWITCH-ROCKER 2REV. A

NOTES: Different chassis may have different codes for the tcm wire numbers. TCM for Freightliner is behind the dash on the passenger side of the cab. Splice into appropriate wires at

that location. TCM for sterling actera is located under the cab. Use customer access metripack connector located on the

drivers side wheel well. Use cavity F for pin 43 and cavity G for pin 50. Use item #5 terminal to connect. TCM for international 4300 and 4400 models is located under the cab. Use customer access metripack

connector located in the drivers side, upper wheel well. Use cavity B for wire 43 and cavity C for 50. Use item #5 terminal to connect.

2007 And newer gm transmission connector (located near upfitter connector in the engine compartment on the right side) wire 143 = pin C; wire 104 = pin K.

.

23

7

56

77041701

TO PTO GROUND SPLICE (99903681)CHASSIS ELEC. INSTALL. INSTR.

PTO

3

IGNITION12V

1,2

3

5

E-BRAKE

80-PINCONNECTOR

ON T.C.M.

WIRE 43(143)

GM (143)

WIRE 50(150)

GM (104)

6



ALLISON T1000 / T2000 TCM WITH DUAL PTO (4TH GENERATION) (99904085-2)

ITEM NO. PART NO. DESCRIPTION QTY.1. 77044764 FUSE HOLDER W/O FUSE 12. 77041527 FUSE-ATC 7.5 AMP 13. 77044556 DIODE - 2.2 AMP/ 274 V 34. 77041251 RELAY 35. 77441047 TERMINAL, MP 150 16-18GA MALE 26. 77041701 SWITCH-ROCKER 2REV. A

23

7

56

23

7

56

IGNITION12 V

1,2

4

3E-BRAKE

80-PINCONNECTOR

ON T.C.M.

WIRE 43(143)

GM (143)WIRE 50

(150)GM (104)

COMPRESSORSWITCH

CRANESWITCH

77041701

77041701

6

6

3

4

COMPRELAY

CRANERELAY

PTOSOLENOID

4

PTO

PTO

CMPRSRPTO

CRANEPTO

TO PTO GROUND SPLICE(REF 99903681-CHASSISELEC. INSTL. INSTRUCTIONS)

NOTES: Different chassis may have different codes for the tcm wire numbers. TCM for Freightliner is behind the dash on the passenger side of the cab. Splice into appropriate wires at

that location. TCM for sterling actera is located under the cab. Use customer access metripack connector located on the

drivers side wheel well. Use cavity f for pin 43 and cavity G for pin 50. Use item #5 terminal to connect. TCM for international 4300 and 4400 models is located under the cab. Use customer access metripack

connector located in the drivers side, upper wheel well. Use cavity B for wire 43 and cavity C for 50. Use item #5 terminal to connect.

2007 And newer gm transmission connector (located near upfitter connector in the engine compartment on the right side) wire 143 = pin C; wire 104 = pin K.



ALLISON T3000 / T4000 TCM WITH SINGLE PTO (4TH GENERATION) (99904085-3)

ITEM NO. PART NO. DESCRIPTION QTY.1. 77044764 FUSE HOLDER W/O FUSE 12. 77041527 FUSE-ATC 7.5 AMP 13. 77044556 DIODE - 2.2 AMP/ 274 V 34. 77041251 RELAY 45. 77441047 TERMINAL, MP 150 16-18GA MALE REF6. 77041701 SWITCH-ROCKER 2REV. A

23

7

56

IGNITION12 V

1,2

53

E-BRAKE

PTO

3

3

PIN 45(145)

PIN 17(117)

PIN 3(103)

80 PINCONNECTOR

ON T.C.M.

6

77041701

TO PTO GROUND SPLICE(REF 99903681-CHASSISELEC. INSTALL. INSTRUCTIONS)

NOTES Different chassis may have different codes for the TCM wire numbers. TCM for freightliner is behind the dash on the passenger side of the cab. Splice Into appropriate wires at that

location. 2007 And newer GM transmission connector (located near upfitter connector in the engine compartment on

the right side) pin 45 = pin A; pin 17 = pin B; pin 3 = pin J



ALLISON T1000 / T2000 TCM FREIGHTLINER - SINGLE PTO (4TH GENERATION) (99904085-4)

ITEM NO. PART NO. DESCRIPTION QTY.1. 77041251 RELAY 22. 77044556 DIODE - 2.2 AMP/ 274 V 2REV. A

TO FREIGHTLINER HARNESS (BACK OF CAB)CONNECTION TO PTO SOLENOID CONNECTOR

200D 151T (PURPLE)

200 1413 (PURPLE)2

PTO ENGAGE(IMT HARNESS)

GROUND (BLACK) 2 PIN CONNECTOR

1

E-BRAKE

TO FREIGHTLINERHARNESS (BACK OF CAB)CONNECTION TO PTOPRESSURE SWITCH

GROUND (BLACK) 2 PIN CONNECTOR

PTOPRESSURE

SWITCH

PTO1

GREYCONNECTORON TCM

WIREJ1-06WIREJ1-19



Dominator III - 12000 Crane Installation Kit (99906227)

TOP VIEW

BOTTOM VIEW

4

1

2

7

6

5

8X 1.13 THRUCRANE BOX TOP ONLY

8.25 X 6.25 SLOT THRUCRANE BOX TOP ONLY

DOOR SIDE

DOOR SIDE

7 TYPICAL 8

6566

6566 3.13

9.7514.75

7.38

14.75

6.50

0.50

14.25

TORQUE TO 680 FT LB SEE NOTE 2 8 PLACES

SEE NOTE 1



99906227 PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY.1. BODY DOM 3 REF2. CRANE CRANE ASM 12000 REF3. DOOR DOOR-WLDMT REF4. 72042097 LEVEL INDICATOR 15. 72063066 WASHER 1.00 FLAT HI STR 26. 72063286 WASHER-FLAT 1.00 H ASTM F436 Z-CUT 67. 72601748 CAP SCR 1.00- 8X 3.00 SH GR8 8REV. A

NOTES:1. Level indicator to be installed parallel to door reinforcements.2. The 3.00 Bolts supplied are for use on bodies with a crane box top plate thickness of 7/8 to 1.00 only.

Determine the crane box top plate thickness prior to mounting. If different length bolts are required, they must be 1-8, grade 8, zinc coated, of proper length. Failure to use proper length bolts may cause the bolts under the crane rotation bearing to bottom out during tightening. Ensure a minimum of 1-1/2 thread engagement.



Battery Relocation, Cover Installation (99905826)

NOTE: Battery cover not shown for clarity.

6

3

2

7

8

11 10

5

6

99

THE TIE DOWN ANGLE WILL BE ONTHE END OF THE BATTERY WITH THE NEGATIVE BATTERY POSTS.

781516

12

14

8 7

13

THE POSITIVE BULKHEAD ISTO BE LOWER THAN THE NEGATIVE.

ADD #17 EDGING TO THISFULL LENGTH EDGE OF COVER.



99905826 PARTS LIST

ITEM NO. PART NO. DESCRIPTION KIT NO. QTY.1. 51721742 KIT-HRDW BATTERY COVER DOM COMPARTMENT 12. 60142675 DS3 -BRKT 3 BATTERY COVER DOM COMPT 13. 60142674 DS3 -COVER-3 BATTERY DOM COMPT 14. 70039108 LATCH-RUBBER T-HANDLE 1 15. 72601940 SCR-MACH #10-24X .50 BTNHD ZC 1 46. 72062106 NUT 10-24 HEX NYLOCK 1 47. 72063002 WASHER .31 FLAT 1 108. 72062109 NUT .31-18 HEX NYLOCK 1 109. 72060023 CAP SCR .31-18X .75 HH GR5 Z 1 210. 77041774 STUD-BULKHEAD PASS THRU 3/8 BLACK REF11. 77041773 STUD-BULKHEAD PASS THRU 3/8 RED REF12. 60143170 BRACKET-BATTERY HOLD DOWN 213. 52726405 BAR-BATTERY HOLD DOWN 214. 60143171 ANGLE-BATTERY HOLD DOWN 115. 72060025 CAP SCR .31-18X 1.00 HH GR5 Z 1 416. 76392598 WASHER-BONDED PLTD .31 1 217. 89392440 WEATHERSTRIP .06X .56 TRIM EDGE 3REV. B



Ladder Assembly (52723864)

HARDWARE IS CONTAINED IN KIT 51726581.

4

5

6

1

3

2

7

8

8



52723864 PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY.1. 60143488 DS3 -BRACKET STEP WELDMENT RH 12. 72063303 DS3 -BRACKET STEP WELDMENT LH 13. 72062103 DS3 -LADDER-WELDMENT-10 14. 72063003 CAP SCR .38-16X 1.00 HH GR5 Z 85. 72060046 WASHER .38 FLAT 166. 52723861 NUT .38-16 HEX NYLOCK 87. 52723862 WASHER-FLAT .50ID X 1.00OD NYLON 28. 52723863 SUPPORT-STEP DOM LADDER 2REV. E



Removable Gate (51712986)

DETAIL ASCALE .75

2

1

2

56 3

4

21.0024.59(49.75)

46.28



51712986 PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY.1. 51712987 GATE-WLDMT REMOVABLE (MECH) 12. 52725530 BRACKET-WLDMT REMOVABLE GATE 23. 72063002 WASHER .31 FLAT 84. 72062109 NUT .31-18 HEX NYLOCK 85. 72060025 CAP SCR .31-18X 1.00 HH GR5 Z 86. 76392598 WASHER-BONDED PLTD .31 8REV. INITIAL RELEASE



Compartment Pressure Fan Installation Kit (99905252)

4

2

35

2

4

1

1

1

4X

4X

4X

1

6

WIRE HARNESS 77441135 CONNECTS TO HARNESS ON BACKSIDE OF ELECTRICAL PANEL

NOTE AIR FLOW DIRECTION ISOUT OF CRANE COMPARTMENT

NOTE AIR FLOW DIRECTION ISOUT OF CRANE COMPARTMENT

9 10 AS REQUIRED

TERMINATE FAN WIRING WITHITEMS 7, 8 & 11 BLACK WIRE TO CAVITY ARED WIRE TO CAVITY B



99905252 PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY.1. 70144323 GUARD-FILTER 12V FAN 22. 77042080 FAN-12V AXIAL 23. 72062207 NUT 8-32 HEX NYLOCK 44. 72601676 SCR-MACH # 8-32X 2.50 RDH 85. 70144322 GUARD-CHROME WIRE 12V FAN 16. 77441135 HARNESS-DOM (II)-COMPARTMENT FAN 17. 77044552 TERM-PKRD WEATHERPACK 18-20GA MALE 48. 77044573 CONN-PKRD WEATHERPACK 2 CAV MALE/SHROUD 29. 77045927 RETAINER-ZIP TIE ELEC HARNESS (BODIES) 610. 70034060 TIES-PLASTIC .18W 8.00L BLACK 611. 70394069 SEAL-PKRD WP/MP 16 GA GREEN 4REV. A



Headache Rack (99905361)

DETAIL ASCALE .25

A

1311

1310

12 11

1211

10 11 13 12

121311

9

8

DURING ASSEMBLY DRILL 0.38 DIAMETER HOLESAS REQUIRED TO MOUNT HEADACHE RACK TO SIDEPACK



99905361 PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY.1. 51724470 HEADACHE RACK KIT-DOM STD-STD REF2. 51724471 HEADACHE RACK KIT-DOM STD-L/RSD REF3. 51724472 HEADACHE RACK KIT-DOM LRSD-RRSD REF4. 51718798 KIT HRDW DOM HEADACHE RACK REF5. 51724110 KIT HRDW DOM HEADACHE RACK STD-RSD REF6. 51724111 KIT HRDW DOM HEADACHE RACK RSD-RSD REF7. 60140879 HEADACHE RACK BODY-BOLT ON 1PC 18. 60139054 BRKT-HEADACHE RACK 19. 60139055 SPACER-HEADACHE RACK 110. 76392598 WASHER-BONDED PLTD .31 411. 72063002 WASHER .31 FLAT 1212. 72060025 CAP SCR .31-18X 1.00 HH GR5 Z 813. 72062109 NUT .31-18 HEX NYLOCK 8REV. A



Salvage Installation Kit (99905243)

2

1

6

7

8

SELECT FITTINGAS NECESSARY

9

NOTE: PLUMB INTO LUBRICATED AIR

15

14

6

7

8

SELECT FITTINGAS NECESSARY

3

FRONT

11.09

45.25

DETAIL OF OVAL TO BE CUT IN THE FLOOR FOR THE SALVAGE TANK.THIS LOCATION IS ONLY IF THERE IS NOT A WELDER CUTOUT.

3.30

3.50OVAL X 6.00 3.50

DETAIL OF HOLE TO BE CUT IN THE FLOOR FOR THE SALVAGE TANK.THIS LOCATION IS ONLY IF THERE IS A WELDER CUTOUT.

MATCH DRILL MOUNTING HOLE(S) DURING ASSEMBLY

2.50



99905243 PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY.1. REF TANK-WLDMT 12. REF PUMP ASM SALVAGE 13. 72532436 FAST FILL-VENT (ZV10) 14. 72531836 REDUCER BUSH-STL 1.25- .75 15. 72533054 ELBOW-MPT/45/M JIC .75 12 16. 72532976 HOSE FTG-TYPE F 12 .75 PARK A/R7. 72533378 HOSE FTG-TYPE J 12 .75 PARK A/R8. 72533445 HOSE FTG-TYPE Z 12 .75 PARK A/R9. REF FILTER-REGULATOR-LUBRICATOR 110. 72531991 TEE-STREET STL .50 111. 72533592 NIPPLE-BARB BRS .50MPT/90/.75 (PART OF FRL) 112. 72531830 REDUCER BUSH-STL .50- .25 113. 72053459 NIPPLE-BARB BRS .25MPT .25 114. 89393634 HOSE-HYD .75 100R4 881-12 PAR A/R15. 89392146 HOSE-GP .25 X 250 WP GRAY 801-4 A/R16. 72066452 CLAMP-HOSE .25- .62 SAE 4 SS 2REV. B

SIZE TANK WELDMENTPUMP

ASSEMBLYSALVAGE

KIT NO.INSTALLATION

KIT NO.CLAMP-HOSE .25- .62 SAE 4 SS 52724128 51721592 51724207 5171377960 GALLON TOP DECK WITH WELDER 52724130 51721592 51724208 5171377935 GALLON TOP DECK WITHOUT WELDER 35 GALLON TOP DECK WITHOUT WELDER

52724128 51721592 51724209 51713779

60 GALLON TOP DECK WITHOUT WELDER 52724130 51721592 51724210 51713779



Salvage Pump Assembly (51721592)

1

76 8

5

2

11

17

12

8

15

16

9

10

4

14

13

18

3 COVER WITH DECAL70399344



51721592 PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY.1. 70048015 GAUGE-PRESS AIR 300 CNTR MNT 12. 70048059 REGULATOR-AIR FIXED ARO CQ208-100 13. 70732360 VALVE-4 WAY .75 INCH 14. 70734343 PUMP-DIAPHRAGM 1.00in METALLIC 15. 72053000 NIPPLE-PIPE BLK .12X CLOSE 16. 72053376 REDUCER BUSH-BLK 1.00- .75 17. 72053431 COUPLING-RED BLK .25 - .12 18. 72053458 NIPPLE-BARB BRS .75MPT .75 29. 72053459 NIPPLE-BARB BRS .25MPT .25 110. 72053517 ADPTR-MPT/HEX/MPT .25 .25 111. 72053533 ELBOW-STREET STL .25 X 45 DEG 112. 72053676 ADPTR-MPT/M JIC .75 12 113. 72053724 ADPTR-MPT/HEX/MPT .50 .25 114. 72053727 ADPTR-MPT/HEX/MPT 1.00 .75 115. 72066000 CLAMP-HOSE .50-1.25 SAE 12 216. 72532421 FAST FILL-SOCKET (OS-2) 117. 73054122 VALVE-BALL .25 118. 89393634 HOSE-HYD .75 100R4 881-12 PAR 1REV. B



Salvage Pump Installation (51713779)

DETAIL ASCALE 1 : 1

A

1

4

3 2

4

8X

4X 4X

DOM2 CRANE BOX INSTALLATION SHOWNDOM1 INSTALLATION IS IDENTICAL

NOTES:1.) WHEN INSTALLING THE PUMP SHELF IN THE LEFT HAND REAR COMPARTMENT, USE ITEMS #5 & #6 FOR THE MOUNTING HARDWARE. 2.) THE SALVAGE PUMP MUST BE INSTALLED AFTER THE CRANE AND THE DRIP TRAY ARE IN PLACE. 3.) BULKHEAD NUT TO THE OUTSIDE OF THE COMPARTMENT. 4.) USE RED LOCTITE WHEN INSTALLING NUT OF ITEM # .

7

7



51713779 PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY.1. 60120572 BRKT-SHELF SALV RR CRN FOR YAMADA PUMP 12. 72060021 CAP SCR .31-18X .50 HH GR5 Z 43. 72063050 WASHER .31 LOCK 44. 72063002 WASHER .31 FLAT 85. 72060027 CAP SCR .31-18X 1.50 HH GR5 Z (NOT SHOWN) 46. 72062109 NUT .31-18 HEX NYLOC ZINC (NOT SHOWN) 47. 72533371 UNION-BULKHEAD JIC 12 (1 1/16-12) 1REV. C



Installation Kit - GM 9 2001-2017 (99906194)

VIEW LH SIDESCALE .125

VIEW LF CORNERSCALE .2

38.74

47.99

46.89

1.88

MOUNTING HOLE LOCATIONIN BODY FLOOR STRUCTURE.

BOLT MTG BRACKET TO CHASSIS.

BOLT MTG BRACKET TO CHASSIS.

BOLT BODY TO MTG BRACKET.

REVISIONSDESCRIPTIONZONE LTRECN



Installation Kit - GM 9 (93711357)

ITEM NO. PART NO. DESCRIPTION QTY.1 99906194 DWG-INSTL DOM1-9 ON GM 3500HD 60CA REF2 52727194 BRACKET-BODY MTG FRT 60CA GM 2017 REF-23 72060149 CAP SCR .62-11 X 1.50 HH GR5 44 72060150 CAP SCR .62-11 X 1.75 HH GR5 85 72063007 WASHER .62 WRT 286 72062091 NUT .62-11 LOCK 127 76039117 MUD FLAP NOT SHOWN NOT SHOWN 28 72060025 CAP SCR .31-18 X 1.00 HH GR5 FOR MUD FLAP 69 72063078 WASHER .31 X 1.62 OD WRT FOR MUD FLAP 610 72063002 WASHER .31 WRT FOR MUD FLAP 611 72062109 NUT .31-18 LOCK FOR MUD FLAP 612 77044479 HARNESS-4 WAY CONN GM/FORD NOT SHOWN 1REV. C CN592


88


Welder Platforms 89 Section - 8


Welder PlatformsSection - 8



Light Kits- Shelf & Welder Deck - Sizes & Part Numbers

SHELVING LIGHT KITSShelf Size Part No.

24 5172755935 51727601

WELDER DECK LIGHT KITS (LED)Size Part No.

UBTB / UBTB 51727602LH 60 / RH UBTB 51727603LH UBTB / RH 60 51727604

LH 60 / RH 60 51727605



Installation Kit, Dominator I & DSC20 (99903912)

ITEM NO. PART NO. DESCRIPTION QTY.1. 52720050 BRACKET-MTG WELDER DECK D1 (II) (24 DECK) AR-22. 52727550 BRACKET-MTG WELDER DECK D1 (II) (36 DECK) AR-23. 72063005 WASHER .50 FLAT 84. 72060092 CAP SCR .50-13X 1.25 HH GR5 Z 45. 72062080 NUT .50-13 HEX NYLOCK 46. 72060150 CAP SCR .62-11X 1.75 HH GR5 Z 47. 72062091 NUT .62-11 HEX NYLOCK 128. 72063007 WASHER .62 FLAT 169. 60108981 TIE DOWN-BODY 4.00 FRAME 410. 60109048 ROD-THREADED .62-11 X 14.00 4REV. A CN843 20180716

INSTALLATION KITS:24 USE 5172004936 USE: 51727560

87

9

87

10

6 8

7 8

34

53

1

1

SECTION C-CSCALED 16:1

D

DETAIL DSCALE 0.32:1

THESE ITEMS AREINCLUDED WITH ASTANDARD BASE

WELDER DECK ASSEMBLY

HARDWARE THAT FASTENS UPPERPART OF BRACKET ISPART OF KIT 51720051.

THIS WILL MOUNT A WELDER DECKIN A DOM 1 APPLICATION.

24 DECK IS SHOWN FOR REFERENCE ONLY.36 INSTALLATION WILL BE SIMILAR.



Welder Deck, 24 Long with Two Underbody Toolboxes (51720055)

ITEM NO. PART NO. DESCRIPTION QTY.1.. 52720056 WELDER DECK-WLDMT 24in L UBT-R UBT 12.. 72661599 LATCH ASM-3PT COMPRESSION (BLACK) 23.. 60108981 TIE DOWN-BODY 4.00 FRAME 44.. 60109048 ROD-THREADED .62-11 X 14.00 45.. 72063007 WASHER .62 FLAT 86.. 72062091 NUT .62-11 HEX NYLOCK 87.. 60128412 ROD-DOOR 8.12 LG W/.75 OFFSET 4REV. INITIAL RELEASE

SECTION B-BSCALE 0.16 : 1

B

B

24.10

22.25

4.14

94.00

22.00 22.00

1

3

4

65

2

series iii dominator i parts & specifications · table of contents introduction1 ... master locks...

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