series model c30hdz

48
PARTS MANUAL THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES. Revision #14 (01/12/21) SERIES MODEL C30HDZ BALL VALVE CONCRETE PUMP (DEUTZ F2L1011F DIESEL ENGINE) To find the latest revision of this publication or associated parts manual, visit our website at: www.multiquip.com

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Page 1: SERIES MODEL C30HDZ

PARTS MANUAL

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

Revision #14 (01/12/21)

SERIES

MODEL C30HDZ BALL VALVE CONCRETE PUMP

(DEUTZ F2L1011F DIESEL ENGINE)

To find the latest revision of this publication or associated parts manual, visit our website at:

www.multiquip.com

Page 2: SERIES MODEL C30HDZ

PAGE 2 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

MAYCO C30HDZCONCRETE PUMPTable of Contents .......................................................2Explanation of Codes in Remarks Column ................4Suggested Spare Parts ..............................................5

TABLE OF CONTENTS

Specification and partnumber are subject to changewithout notice.

NOTE

COMPONENT DRAWINGSNameplate and Decals ........................................... 6-7Compensator Piston Rod Assembly ...................... 8-9Connecting Rod - Drive Side Assembly ............. 10-11Rocker Assembly ............................................... 12-13Countershaft Assembly ...................................... 14-15Crankshaft Assembly ......................................... 16-17Manifold Assembly ............................................. 18-19Frame Assembly ................................................ 20-21Axle Assembly .................................................... 22-23Muffler, Air Filter and Stop Switch Assembly ..... 24-25Clutch Assy ........................................................ 26-27Engine Mounting ................................................ 28-29Throttle Assembly .............................................. 30-31Control Box Mounting Bracket Assembly ........... 32-33Control Box Assembly ........................................ 34-35Battery Assembly ............................................... 36-37Fuel Tank Assembly ........................................... 38-39Hopper Assy....................................................... 40-41Hood Assembly .................................................. 42-43Lubrication Panel Assembly ............................... 44-45Remote Control Cable Assembly ....................... 46-47

Page 3: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 3

NOTES

Page 4: SERIES MODEL C30HDZ

PAGE 4 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.

SAMPLE PARTS LIST

NO. PART NO. PART NAME QTY. REMARKS1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY3 12348 HOSE ..................A/R ...MAKE LOCALLY4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE

NO. Column

Unique Symbols — All items with same unique symbol

(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.

Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.

PART NO. Column

Numbers Used — Part numbers can be indicated by a number, a blank entry, or TBD.

TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.

A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.

NOTICE

The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.

NOTICE

When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.

QTY. Column

Numbers Used — Item quantity can be indicated by a number, a blank entry, or A/R.

A/R (As Required) is generally used for hoses or otherparts that are sold in bulk and cut to length.

A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks” Column.

REMARKS Column

Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.

Assembly/Kit — All items on the parts list with thesame unique symbol will be included when this item is purchased.

Indicated by:“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break — Used to list an effective serial number range where a particular part is used.

Indicated by: “S/N XXXXX AND BELOW”“S/N XXXX AND ABOVE”“S/N XXXX TO S/N XXX”

Specific Model Number Use — Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.

Indicated by:“XXXXX ONLY”“NOT USED ON XXXX”

“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.

“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.

Page 5: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 5

C30HDZ CONCRETE PUMPW/ SYSTEM

1 UnitsP/N DESCRIPTION QTY.EM14904 PISTON CUP KITS 6EM18804 4-1/2" STEEL BALL 4EM14818 4" STEEL BALL 4EM14903 BALL STOP PIN KIT 6EM18801 0-RING MANIFOLD 10EM14308 CHAIN 1EM26313 HALF LINK 2EM26314 MASTER LINK 2EM14334 COMPENSATOR SPRING 1EM14408 BRONZE RING 2EM903092 CAM BEARING (TIMKEN) 2EM98296 CAM BEARING (MCGILL) 2EM14315 V-BELT 2EM14842 LOWER SEAT 2EM14843 UPPER SEAT 2EM18409 O-RING 10EM20763 FUEL FILTER 2EM20328TKIT BEARING KIT 2EM28004DD REDUCER 3" X 2" X 36" 1EM23946 3" ELBOW 1EM28904 3" CLAMP 2EM289041 3" GASKETS 4EM14159 HOPPER SCREEN 1EM14351 CLUTCH 1

SUGGESTED SPARE PARTSC30HDZ CONCRETE PUMP

W/ SYSTEM

3 UnitsP/N DESCRIPTION QTY.EM14904 PISTON CUP KITS 10EM18804 4-1/2" STEEL 10EM14818 4" STEEL BALL 10EM14903 BALL STOP PIN KITS 12EM18801 MANIFOLD O-RINGS 25EM14308 CHAINS 3EM26313 HALF LINK 10EM26314 MASTER LINK 10EM14334 COMPENSATOR SPRING 2EM14408 BRONZE RING 4EM903092 CAM BEARING (TIMKEN) 2EM98296 CAM BEARING (MCGILL) 2EM14315 V-BELT 6EM14842 LOWER SEAT 6EM14843 UPPER SEAT 6EM18409 O-RING 20EM20763 FUEL FILTER 6EM20328TKIT BEARING KIT 2EM28004DD REDUCER 3" x 2" X 36" 2EM23946 3" ELBOW 2EM28904 3" CLAMP 4EM289041 3" GASKET 10EM14159 HOPPER SCREEN 2EM14300 CAM 1EM14801 T-MANIFOLD 1EM14819 Y-MANIFOLD 1EM14335 PISTON ROD 2EM26788 REMOTE SWITCH 1EM903176 CONN. ROD BEARING 1EM14807 PUMP CYLINDER 2EM18800 COMPENSATOR CYLINDER 2EM14351 CLUTCH 1

Part number on this SuggestedSpare Parts List may super cede/replace the P/N shown in the textpages of this book.

NOTE

Page 6: SERIES MODEL C30HDZ

PAGE 6 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

NAMEPLATE AND DECALS

MAY

C0

C-3

0HD

Z

1

2

4

4

3

5

6

3

7

8

10

11

DECALKIT

13

12

NAME PLATE AND DECALS

Page 7: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 7

NAMEPLATE AND DECALSNAME PLATE AND DECALS

NO PART NO PART NAME QTY. REMARKS1* DCL152 DECAL, CAUTION OIL LEVEL 12* EM932 DECAL, CAUTION, MANIFOLD 13* EM1028 DECAL, MULTIQUIP MAYCO 24* 508594 DECAL, CAUTION READ MANUAL 25 EM513119 DECAL, C30HDZ 26* EM513165 DECAL, MAINTENANCE 17 DECAL, NAME PLATE ............................. 1 ........... CONTACT PARTS DEPT.8* 513163 DECAL, CONTROL PANEL 19* 34536 DECAL, OWNER'S MANUAL 110* TBD DECAL, DIESEL FUEL ONLY 111 DCLC30HDNIKIT KIT, DECAL .............................................. 1 ........... INCLUDES ITEMS W/*12 EM514187 DECAL, REFER TO MANUAL 113 35137 DECAL, READ MANUAL 1

Page 8: SERIES MODEL C30HDZ

PAGE 8 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

COMPENSATOR PISTON ROD ASSY.

COMPENSATOR PISTON ROD ASSY.

Page 9: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 9

COMPENSATOR PISTON ROD ASSY.COMPENSATOR PISTON ROD ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 EM14805 ROD END ................................... 1 ........... INCLUDES ITEMS W/+1A+ EM148053 BUSHING 12 EM968446 NUT HEX, 3/4”-10 GR5 23 EM14332 ROD SPRING GUIDE 3/4” 14 EM14331 SPRING BACKING PLATE 15 EM14333 SPRING RETURN 16 EM14806 PISTON GUIDE ASSY. 17 EM505490 FITTING 18* EM903163 BEARING CUP 19* EM20814 BEARING BUSHING 110* EM20813 SPACER 111* EM903162 BEARING CONE 212* EM20816 O-RING 213 EM916001 FITTING 214 EM510266 SCREW, HHC 1/2-13X3 115 EM621 WASHER 216 492584 NUT LOCK 1/2” DIA. 117 EM14335 PISTON ROD 118 EM14336 PISTON GUIDE 119 EM505489 FITTING 120 EM14334 COMPENSATOR SPRING 121 EM18409 O-RING 122 EM98032 PLATE, OILER 123 EM14407 O-RING, OILER PLATE 124 EM14410 RING & FELT HOLDER 125 EM14408 BRONZE RING 126 EM14411 PISTON CUP-BLACK 126 EM98051 PISTON CUP-ORANGE 127 EM14412 BUSHING 1 1/4 CRS 128 EM18409 O-RING 1” 229 EM14413 FACE PLATE 130 EM18800HD PUMPING CYLINDER ................ 1 ............ 2-1/2" LIP SLEEVE31 EM26525 O-RING, CYLINDER BOX 132 EM968446 NUT HEX, 3/4-10 333 EM16493 FELT RING 134 EM148053 BUSHING 135 EM20328TKIT BEARING KIT ............................ 1 ............ INCLUDES ITEMS W/*

Page 10: SERIES MODEL C30HDZ

PAGE 10 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

C-30HDN PUMP — CONNECTING ROD - DRIVE SIDE ASSY.CONNECTING ROD - DRIVE SIDE ASSY.

Page 11: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 11

C-30HDN PUMP — CONNECTING ROD - DRIVE SIDE ASSY.CONNECTING ROD - DRIVE SIDE ASSY.

NO. PART NO. PART NAME QTY. REMARKS7 EM505490 FITTING 18* EM903163 BEARING CUP 19* EM20814 BEARING BUSHING 110* EM20813 SPACER 111* EM903162 BEARING CONE 212* EM20816 O-RING 221 EM18409 O-RING 122 EM98032 PLATE, OILER 123 EM14407 O-RING, OILER PLATE 124 EM14408 BRONZE RING 125 EM14410 RING AND FELT HOLDER 126 EM14411 PISTON CUP-BLACK 126 EM98051 PISTON CUP-ORANGE 127 EM14412 BUSHING 1 1/4 CRS 128 EM18409 O-RING 1” 229 EM14413 FACE PLATE 130 EM14807HD CONCRETE CYLINDER ............. 1 ............ 3-3/4 IN. LIP SLEEVE32 EM968446 NUT HEX, 3/4-10 333 EM14808 PISTON ROD ASSY. 134 EM16493 FELT RING 135 EM20328TKIT BEARING KIT ............................ 1 ............ INCLUDES ITEMS W/*

Page 12: SERIES MODEL C30HDZ

PAGE 12 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

ROCKER ASSY.

ROCKER ASSY.

17

16

15

13

12

27

7

25

44

5 8

9

10

11

6

3

7

7

10

20 31

2423

8

2423

22

21

30

28

7

1

35

27

45

14

7

31

7

7

AB

C

3

4

2

19

NOTES:

A. LONG STROKE SETTING.HIGHER VOLUME, LOWER PSI.

B. STANDARD SETTING, NORMAL.C. SHORT STROKE SETTING.

REDUCED VOLUME, HIGHER PSI.

SEE CRANKSHAFT ASSEMBLY

1

2

1

LUBRICATIONPOINT

LUBRICATIONPOINT

LUBRICATIONPOINT

LUBRICATIONPOINT

2

PART OFFRAME

6

25

1

8

41

3637

38 37

40

LUBRICATIONPOINT

43

46

KIT

Page 13: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 13

ROCKER ASSY.ROCKER ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 EM14329 SHAFT ROCKER ARM 12 EM14116 JOURNAL BLOCK 13 EM963180 SCREW, HHC 3/4”-10X5 24 EM923350 WASHER LOCK 3/4” SPRING STEEL 25 EM14846 CAM ROCKER ARM .................................... 1 .......... INCLUDES ITEMS W/+6 EM133 BOLT 1”-14X2” HEX HEAD 17 EM603 WASHER 1” LOCK 18 EM916001 ZERK FITTING 19 EM903092 CAM BEARING (TIMKEN) ........................... 1 .......... BEFORE JANUARY 20179 EM98296 CAM BEARING (MCGILL) ............................ 1 .......... AFTER DECEMBER 201610 EM20347 CAM BEARING SPACER ............................. 2 .......... BEFORE JANUARY 201710 EM98298 CAM BEARING SPACER ............................. 2 .......... AFTER DECEMBER 201611 EM402434 CAM BEARING BUSHING ........................... 1 .......... BEFORE JANUARY 201711 EM98297 CAM BEARING BUSHING ........................... 1 .......... AFTER DECEMBER 201612 EM20344 SPECIAL BOLT 113 EM916001 ZERK FITTING 114 EM417 NUT FLEX LOCK 115 EM402456 OILER FELT 216 EM923157 WASHER, FLAT 5/8” 117 EM20349 OILER PLUG, PLASTIC 119 EM969038 NUT STOP REG. 3/4”-10 120% EM903163 BEARING CUP 121% EM20814 BEARING BUSHING 122% EM20813 SPACER 123% EM903162 BEARING CONE 224% EM20816 O-RING 225 EM105 BOLT 1”-14X6” HEX HEAD 127#+ EM203262 BRONZE BUSHING 428 EM20364 CONNECTING ROD 130 EM702 SCREW ALLEN HEAD 3/8”-16X3/4” 131 EM505490 ZERK FITTING 135 EM14328 ROCKER ARM ASSY. ................................... 1......... INCLUDES ITEM W/#36 EM402996 SEAL PLATE 137 EM20336 O-RING 138 EM903176 BEARING 140 EM20338 SPACER 141 EM923348 WASHER LOCK 5/8 142 EM503982 BOLT 1/2-13X5 143 EM98043 FORGED CRANKSHAFT .............................. 1......... INCLUDES ITEM W/*44 EM417 NUT, LOCK 3/4"-10 245 EM202 BOLT, HEX 1-8 X 6 LG. 146 EM20328TKIT BEARING KIT ............................................... 1......... INCLUDES ITEMS W/%

Page 14: SERIES MODEL C30HDZ

PAGE 14 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

COUNTER-SHAFT ASSY.COUNTERSHAFT ASSY.

9

13

11

13

8

7

2

6

21

3

4

7

13

6

6

5

6

5

6

22

60

21

3

4

59 61

55NOTES:

SEE CLUTCH ASSEMBLY

SEE CRANKSHAFT ASSEMBLY

1

2

LUBRICATION

POINT

LUBRICATION

POINT

1

2

PART OF

FRAME

MASTER

LINKHALF

LINK

PART OF

FRAME

1616

12

14

10

15

Page 15: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 15

COUNTER-SHAFT ASSY.COUNTER-SHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 EM513073 COUNTER SHAFT 12 EM14311 CAM BEARING 23 EM124 BOLT HEX 1/2 X 13 X 4" 44 EM621 WASHER WILLIAMS 1/2" 45 EM923346 WASHER, LOCK1/2” 46 EM968011 NUT HEX, 1/2-13 77 EM916001 FITTING, GREASE 28 EM14316 KEY 3/8”X2.5” 19 EM14314 BUSHING, PULLEY 110 EM14313 PULLEY 111 EM14315 BELT, DOUBLE 90 INCHES 112 EM143111 SET COLLAR 113 EM130 BOLT, SQUARE 1/2" - 13 X 2-1/2" 314 EM14317 KEY, 3/8" 115 EM123 BOLT, HEX 3/8"- 16 X 1-1/4" 316 EM161 BOLT, HEX 3/8" - 16 X 1" 321 EM14318 SPROCKET, 13 TOOTH 122 EM14319 BUSHING 155 EM14307 SPROCKET 60 TEETH 159 EM14308 CHAIN W/MASTER LINK 160 EM26314 LINK MASTER 161 EM26313 HALF LINK 1

Page 16: SERIES MODEL C30HDZ

PAGE 16 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

CRANKSHAFT ASSY.CRANKSHAFT ASSY.

35

35

3332

31

25

28

2731

32

44

4326

23

2930

34

45

54

41

51

46

24

56

55

49

46

24

48

50

24

LUBRICATIONPOINT

LUBRICATIONPOINT

NOTES:

SEE ROCKER ARM ASSEMBLYITEM 43 FOR ASSOCIATEDCRANKSHAFT COMPONENTS.

SEE COUNTER-SHAFT ASSEMBLY,ITEM 55

1

2

1

2

57

KIT

42

5852

Page 17: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 17

CRANKSHAFT ASSY.CRANKSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS23* EM14303 BEARING BLOCK 124* EM702 SCREW, ALLEN HEAD 3/8-16X3/4 625 EM505490 ZERK FITTING 126 EM129 SCREW, HHC 3/4-10X8-1/2 227 EM492628 LOCK WASHER 3/4 228 EM968446 NUT HEX, 3/4-10 GR5 429* EM14324 CUP BEARING 130* EM14323 SPACER BEARING CONE 131* EM14325 CONE BEARING 232* EM14326 O-RING 233* EM14322 SPACER 134* EM98043 CRANKSHAFT, FORGED 135* EM14306 KEY CRANKSHAFT 238 EM903176 BEARING 140 EM402996 SEAL PLATE 141 EM923348 WASHER, LOCK 5/8" 242# EM30139 SET COLLAR 143* EM14302 SPACER, CAM BUSHING 144* EM14300 CAM ASSY. 145* EM14301 BUSHING, CAM 146* EM703 SCREW ALLEN HEAD 3/8-16X3/8 648* EM175 BOLT 3/8-16X1-1/4 649* EM14304 BEARING-CAM COMPLETE ........................ 1......... INCLUDES ITEM W/ #50* EM916001 ZERK FITTING 151 EM128 BOLT 5/8-11X4” HEX HEAD 252 EM620 WASHER, SPECIAL 5/8” 254 EM968013 NUT HEX 5/8-11 455 EM14307 SPROCKET 60 TEETH 156 EM14309 BUSHING 157 EM98043K CRANKSHAFT FORGE ASSEMBLY ............ 1......... INCLUDES ITEM W/*58 492378 BOLT, HEX 3/8"-16 X 1-3/4" 3

Page 18: SERIES MODEL C30HDZ

PAGE 18 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

MANIFOLD ASSY.MANIFOLD ASSY.

2

5

1 4

3

31

30

33

34

35

36

732

1413

1211

615

16

17

9

1413

1819

7

27

38

32

27

37

21

28

8

12

7

7

26

2627

1424

2311

PART OFFRAME

PART OFFRAME

ACCESSORIES

7

Page 19: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 19

MANIFOLD ASSY.MANIFOLD ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 EM23946 ELBOW 3”X90 DEG.HD 12 EM28004DD REDUCER 3X2X36 HD 13 EM2C0B BALL 2” SPONGE 24 EM28904 COUPLING 3” HD *CF* 25 EM18409 O-RING 1” 46 EM14843 UPPER DURASEAT 17 EM18801 O-RING 68 EM18804 BALL 4-1/2” 19 EM14801 MANIFOLD T ASSY. 111 EM136 PIN BALL STOP 3/4-16 x 8 312 EM18409 O-RING 413 EM618 WASHER SPECIAL 414 EM968266 NUT JAM HEX 3/4-16 415 EM104 BOLT 5/8-11X2” HEX HEAD 316 EM923348 WASHER LOCK 5/8 SPRING 317 EM505882 WASHER, 5/8 318 EM14842 SEAT DURA LOWER 119 EM14818 BALL 4” 121 EM14819A MANIFOLD ASSY. EASY OPEN 123 EM18409 O-RING 224 EM618 WASHER SPECIAL 226 EM137 TEE-BOLT 3/4-10X14” 227 EM619 WASHER 3/4” 228 EM968446 NUT HEX 3/4”-10 GR5 230 EM14850 EXHAUST GATE “H/D” 131 EM963180 CAPSCREW 3/4-10X5 HEX HD G8 132 EM969038 NUT STOP REG.3/4-10 233 EM14845 ARM CLAMP 134 EM135 BOLT 1-1/4” -12X7” HEX HD. 135 EM14810 SPRING 136 EM451 NUT 1-1/4” -12 LOCK 137 EM160 BOLT 3/8-16X3/4” 138 EM509329 SCREW HHC 3/4-10X6 1

Page 20: SERIES MODEL C30HDZ

PAGE 20 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

FRAME ASSY.

FRAME ASSY.

Page 21: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 21

FRAME ASSY.FRAME ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 EM513085 FRAME ASSEMBLY 12 EM70186 JACK STAND, REAR 13 EM744 CLEVIS PIN 1/2” X 4” 14 EM745 HAIR PIN C 5/8- 3/4” 15 EM14600A AXLE, ASSEMBLY 17 501299 WASHER THICK 1” 28 491689 KEY COTTER 1/8 X 2 210 EM492396 SCREW HHC 1/2- 13 X 2 411 EM621 WASHER .5” 412 EM406 NUT LOCK 1/2” DIA. 413 EM511418 FENDER RIGHT-SIDE .................................... 1 .................... INCLUDES ITEM W/%13A%# 518570 BRACKET LIGHT, SQUARE ........................... 2 .................... FROM MARCH 200914 981635 BOLT, HHC 1/2- 13 X 3/4 615 6109180 WASHER LOCK 1/2” 616 EM512251 COVER 117 EM512252 COVER 118 EM512253 COVER 119 EM512250 COVER 120 EM492309 SCREW, HHC 1621 0166 A WASHER, LOCK 3/8” 2422 EM512263 ROD 123 EM507895 PLUG, 2 1/2 NPT 226 29228 HITCH, TONGUE 2" 127 EM969023 NUT, HEX 5/8" NC 228 EM507658 SCREW, HHC 5/8" NC 4-1/2 G5 229 EM509947 LINK, QUICK 230 EM14165 BOLT EYE 231 EM619 WASHER 3/4” WILLIAM 232 EM968002 NUT COUPLING 3/4- 10 233 EM505121 SCREW 3/4”- 10 X 3 GR.5 234 EM969038 NUT STOP REG. 3/4- 10 235 EM513078 COVER, CHASSIS BOTTOM 136 10136 WASHER, FLAT 3/8 837 EM492264 HHCS. 3/8" NC X 1" 838 EM929028 HOOD REST, STEEL 239 492363 SCREW 5/16-18X3/4" 440 EM923343 WASHER, LOCK 441 EM265361 BRACKET LIGHT, ROUND ............................. 2 .................... BEFORE MARCH 200942 EM26536 TAIL LIGHT, ROUND ....................................... 2 .................... BEFORE MARCH 200943 29242 TAIL LIGHT, SQ. (RIGHT-SIDE, CURB) .......... 2 .................... FROM MARCH 200944 29243 TAIL LIGHT, SQ. (LEFT-SIDE, STREET) ........ 2 .................... FROM MARCH 200945 491010 HOOD FASTENER, RUBBER 246 EM513087 FENDER LEFT-SIDE....................................... 1 .................... INCLUDES ITEM W/#47 25610 JACK STAND, FRONT 148 EM513199 BRACKET, CLUTCH SAFETY 1

Page 22: SERIES MODEL C30HDZ

PAGE 22 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

AXLE ASSY.

AXLE ASSY.

Page 23: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 23

AXLE ASSY.AXLE ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 EM26518 CAP 14” CHROME 22 EM516478 TIRE ASSY. ................................ 2 ........... INCLUDES ITEMS W/*3* WHEEL ....................................... 2 ........... CANNOT BE PURCHASED SEPARATELY4* TIRE 14" ..................................... 2 ........... CANNOT BE PURCHASED SEPARATELY5# EM26306 DUST COVER 26# EM968481 CASTLE NUT 27 EM705 PIN, COTTER 3/16X1-1/2 28# EM26329 WASHER 29# EM903113 OUTER BEARING 210# EM903012 OUTER CUP 211# EM26519 NUT 1212# EM20612 STUD 1213# EM26300 HUB 214# EM903169 INNER CUP 215# EM903168 INNER BEARING 216# EM26305 GREASE SEAL 217% EM20601 HUB ASSEMBLY ........................ 2 ........... INCLUDES ITEMS W/#18% EM14600 AXLE 119 EM14600A AXLE WITH HUBS INSTALLED ..... 1 ........... INCLUDES ITEMS W/%

Page 24: SERIES MODEL C30HDZ

PAGE 24 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

MUFFLER, AIR FILTER, AND STOP SWITCH ASSY.

MUFFLER, AIR FILTER AND STOP SWITCH ASSY.

Page 25: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 25

MUFFLER, AIR FILTER, AND STOP SWITCH ASSY.MUFFLER, AIR FILTER AND STOP SWITCH ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 EM98076 FILTER, AIR 11A EM98168 PRECLEANER, AIR FILTER 12 513390 BRACKET, AIR CLEANER (PIPE) 13 EM513474 MUFFLER COVER 14 513196 MUFFLER PIPE .......................................... 1 ............... INCLUDED W/ ENGINE5 EM14217 STOP SWITCH, ENGINE COVER 16 EM491873 GLAND CONNECTOR 17 506257 U-BOLT 18 EM98066 FUSE HOLDER W/25A FUSE 19 01173940 HOSE CLIP 210 04172501 INTAKE ELBOW 111* 01112824 HEX NUT 412* 03363577 WASHER, FELT 213 02165357 DUST EJECTOR 114* 02240281 HOOD 115 02240285 ANGLE PLATE 116 02240283 CLAMPING YOKE 117* 02339813 CARTRIDGE 118 02169927 AIR CLEANER ASSY. ................................. 1 ............... INCLUDES ITEMS W/*

Page 26: SERIES MODEL C30HDZ

PAGE 26 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

CLUTCH ASSY.CLUTCH ASSY.

Page 27: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 27

CLUTCH ASSY.CLUTCH ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 EM14351 CLUTCH ASSEMBLY COMPLETE .............. 1 ............. INCLUDES ITEMS W/%2% EM01900311 SNAP RING 13% EM01900312 SNAP RING 14% 03000055 CLUTCH BEARING 15% 01660010 CLUTCH HOUSING (DRUM) 16% EMR60600304 ROTOR ASSEMBLY ..................................... 1 ............. INCLUDES ITEMS W/#7%# EM11300928 HUB 18%# EM01030108 SPRING 69%# EM11200200 SHOE 610% WASHER ...................................................... 1 .............CANNOT BE PURCHASED

SEPARATELY11% KEY .............................................................. 1 .............CANNOT BE PURCHASED

SEPARATELY12% EM923346 WASHER, LOCK 113% EM963105 RETAINING BOLT, HHCS 1/2-13X2 G5 114 513199 GUARD, CLUTCH 115 509252 SCREW, M10 X 20 P-1-1.58.8 216 492625 WASHER, LOCK 7/16" 217 3019092 WASHER, FLAT 3/8 221 492357 BOLT, 1/4" NC X 1 GR 5 222 2101402 WASHER, LOCK 1/4" 223 EM512707 SHAFT STUB (FLANGE) ENGINE 124 EM508342 SCREW, HHC M8X25 625 0166 A WASHER, LOCK 3/8" 6

Page 28: SERIES MODEL C30HDZ

PAGE 28 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

RADIATOR AND ENGINE MOUNTING

ENGINE MOUNTING ASSY.ENGINE MOUNTING ASSY.

1

2

3

5

4

7

7

1

4

6SECURE TOFRAME

89

Page 29: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 29

ENGINE MOUNTING ASSY.ENGINE MOUNTING ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 492556 NUT, HEX 1/2 IN. 82 492626 WASHER, LOCK 1/2 IN. 43 513195 ENGINE SUPPORT BLOCK (SIDE) 24 EM130 SQUARE HEAD BOLT 1/2 NC X 2-1/2 IN. 65 513204 BOLT 1/2 NC X 5 IN. 26 513095 BOLT, C/T 1/2 NC x 2 IN. 27 513194 ENGINE SUPPORT BLOCK (REAR) 28 4280937 OIL COOLER 19 EM98190 DEUTZ ENGINE 1

Page 30: SERIES MODEL C30HDZ

PAGE 30 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

THROTTLE ASSY.

THROTTLE ASSY.

24

25

1

2

3

5

6

4

16

9

78

15

1011

12

14

13

20

19

18

17

32

37

34

39

35

36

23

26

27

2230

29

28

21

31

38

33

NOTES:

1CONNECT TO CLUTCHSIDE OF ENGINE

1

1

2516

17

Page 31: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 31

THROTTLE ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 492582 NYLON LOCK NUT 12 505679 FLAT WASHER 5/16" 13 492363 SCREW 5/16" x 3/4" 14 512728 THROTTLE LEVER 15 492582 NUT 5/16" NC 26 492366 SCREW 5/16" x 1 1/2" 17 492622 LOCK WASHER 1/4" 18 506599 SCREW M6 x 15 19 492581 NYLON LOCK NUT 1/4" INS 110 EM400 NYLON LOCK NUT 1/4" HEX 111 492357 SCREW 1/4"x 1" 112 EM50449 FITTING 213 492358 SCREW 1/4" x 1 1/4" 114 492561 NYLON LOCK NUT 1/4" HEX 115 CC700 OIL CYLINDER 116 508443 HOSE .381-4 15" LONG 217 EM25429 FITTING 218 492596 FLAT WASHER 1/4" 119 492622 LOCK WASHER 1/4" 120 492359 SCREW 1/4" x 1 1/2" 121 EM25511 FITTING 122 EM25571 BODY 118206-01 123 EM98228 COIL WA 704107-12 124 EM98232 SPOOL 12 C51SM-10 125 EM25576 HOSE 3RLA-4F JX-20 226 EM25504 ELBOW 90 DEGREE 127 EM50449 FITTING ELBOW 128 EM25577 FITTING 129 521730 SUPPORT, PISTON 130 505679 FLAT WASHER 5/16" 131 492369 SCREW 5/16" x 2 1/4" 132 512729 SUPPORT, OIL FILTER 133 509252 SCREW M10 x 20 134 492624 LOCK WASHER 3/8" 135 492582 NYLON LOCK NUT 5/16" INS 136 492598 WASHER, LOCK 3/4" ESP 137 513222 FITTING 138 513219 HOSE 139 513218 FITTING 1

THROTTLE ASSY.

Page 32: SERIES MODEL C30HDZ

PAGE 32 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

quartz

SECURE TO BELTCOVER ON ENGINE

SECURE TO TOPOF ENGINE1

5

2

3

4

1

NOTES:

1 COMES WITH ENGINE

CONTROL BOX MOUNTING BRACKET ASSY.CONTROL BOX MOUNTING BRACKET ASSY.

Page 33: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 33

CONTROL BOX MOUNTING BRACKET ASSY.CONTROL BOX MOUNTING BRACKET ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 492363 SCREW, HHC 5/16- 18 X 3/4” 12 492582 NUT, NYLOC 5/16- 18 13 506559 SCREW, HHC M6 X 20 P-1 14 492596 WASHER, FLAT 1/4” 15 513380 SUPPORT, CONTROL PANEL 1

Page 34: SERIES MODEL C30HDZ

PAGE 34 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

CONTROL BOX ASSY.

CONTROL BOX ASSY.

Page 35: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 35

CONTROL BOX ASSY.CONTROL BOX ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 510229 THROTTLE CABLE ASSY. 13 01180677 12 VDC BULB 34 506222 HOURMETER 15 EM26789 RECEPTACLE (REMOTE) 16 EM501102 LOCK, ACCELERATOR COUPLING 17 EM491089 SCREW, 1/4“ 18 0302735 IGNITION SWITCH 19 0302736 IGNITION SWITCH KEY 110 EM40711 SWITCH, PUMPING CONTROL 111 EM513076 CONTROL BOX 113 01180383 RED PILOT LENS (OIL PRESSURE) 114 01180384 RED PILOT LENS (BATTERY) 115 01180382 RED PILOT LENS (OIL TEMPERATURE) 1

Page 36: SERIES MODEL C30HDZ

PAGE 36 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

BATTERY ASSY.

BATTERY ASSY.

Page 37: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 37

BATTERY ASSY.BATTERY ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 EM14705 CABLE, POSITIVE BATTERY 12 EM506266 COVER, POSITIVE TERMINAL 13 34506 BOX, BATTERY 14 EM492541 NUT, HEX 5/16- 18 15 EM923023 WASHER, FLAT 5/16 16 EM923343 WASHER, LOCK 5/16 17 EM20720 CABLE, NEGATIVE BATTERY 18 EM505624 COVER, NEGATIVE TERMINAL 19 EM491344 BATTERY, 12 VOLT 1

Page 38: SERIES MODEL C30HDZ

PAGE 38 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

FUEL TANK ASSY.

FUEL TANK ASSY.

Page 39: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 39

FUEL TANK ASSY.FUEL TANK ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 6636A HOSE, FUEL LINE 5/16" A/R?2 TBD CLAMP, HOSE 23 TBD WASHER, FLAT 24 TBD BOLT 25 6109152 CLAMP, HOSE 56 EM20763 FILTER, FUEL 17 EM513115 ADAPTER NLA ......................................... 1 .................BEFORE JULY 20058 EM20426 FITTING 1/4" 19 EM491210 PLUG, 1/4" 110 EM505594 PIPE, 5/16 COPPER NLA ........................ 1 .................BEFORE JULY 200511 EM514722 FUEL TANK .............................................. 1 .................BEFORE JULY 200511 EM516551 FUEL TANK ASSY ................................... 1 ................. INCLUDES ITEM 18

......................................................................................AFTER JULY 200512 42799 CAP, FUEL 114# 516568 FITTING 5/16" .......................................... 1 .................AFTER JULY 200515# 19633 BUSHING ................................................. 1 .................AFTER JULY 200516# 60058 HOSE, 4-1/2" ............................................ 1 .................AFTER JULY 200517# 12009 SCREEN .................................................. 1 .................AFTER JULY 200518 EM516533 PICK UP TUBE ASSY ............................. 1 ................. INCLUDES ITEMS W/#

......................................................................................AFTER JULY 2005

Page 40: SERIES MODEL C30HDZ

PAGE 40 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

HOPPER ASSY.

HOPPER ASSY.

1

2

3

4

5

Page 41: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 41

HOPPER ASSY.HOPPER ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 EM14159 HOPPER SCREEN 12 EM14141 HOPPER 13 EM925191 PIN, HAIR 24 EM104 BOLT, 5/8”-11X2” HEX HEAD 35 EM507599 WASHER 5/8” FLAT 3

Page 42: SERIES MODEL C30HDZ

PAGE 42 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

HOOD ASSY.

HOOD ASSY.

Page 43: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 43

HOOD ASSY.HOOD ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 503723 RIVET 42 491010 LATCH KIT, RUBBER ........................................ 2............. BEFORE MARCH 20092 EM517295 LATCH KIT, STEEL ........................................... 2............. FROM MARCH 20093 EM14140 HOOD ASSY. , RUBBER LATCH ....................... 1............. BEFORE MARCH 20093 EM511438R HOOD ASSY. , STEEL LATCH .......................... 1............. FROM MARCH 20094 490937 BUMPER, RUBBER 25 EM406 NUT 1/2”-13 HEAVY HEX 26 EM124 BOLT 1/2” DIA-NC X4” G5 27 EM963003 SCREW, HHC 1/4-20 X 3/4 38 EM923057 WASHER 39 29057 MANUAL HOLDER ............................................ 1............. BEFORE MARCH 200910 EM969079 NUT LOC NYLON 1/4" 311 492596 WASHER, FLAT 1/4” 312 23297 MANUAL HOLDER ............................................ 1............. FROM MARCH 200913 EM963003 SCREW, HHC 1/4-20 X 3/4 314 RAL1003S PAINT, SPRAY CAN 12 OZ. (YELLOW) AR

Page 44: SERIES MODEL C30HDZ

PAGE 44 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

LUBRICATION PANEL ASSY.

POSITION LOCATION LENGTH OF LINES

1 ....................................................COMPENSATOR ROD ........................................................................ 28"

2 ....................................................COMPENSATOR ROD ........................................................................ 31"

3 ....................................................COMPENSATOR ROD ........................................................................ 28"

4 ....................................................LOWER ROCKER ARM COMPENSATOR ROD ................................. 34"

5 ....................................................LOWER CONNECTING ROD- DRIVE SIDE ........................................ 10"

6 ....................................................LOWER ROCKER ARM - DRIVE SIDE ................................................ 15"

7 ....................................................UPPER ROCKER ARM - COMPENSATOR SIDE ................................ 28"

8 ....................................................UPPER ROCKER ARM - DRIVE SIDE ................................................. 26"

9 ....................................................COUNTER SHAFT BEARING - SPROCKET SIDE .............................. 20"

10 ..................................................COUNTER SHAFT - PULLEY SIDE ..................................................... 20"

11 ..................................................UPPER CONNECTING ROD - DRIVE SIDE ........................................ 40"

12 ..................................................CRANKSHAFT BEARING BLOCK ....................................................... 42"

13 ..................................................CAM BEARING .................................................................................... 42"

14 ..................................................CRANKSHAFT BEARING FLANGE .................................................... 20"

TOTAL LENGTH OF LINES REQUIRED ............................................. 384"

LUBRICATION PANEL ASSY.

Grease daily, two to three shots of #2multi-purpose automotive grease.Over-greasing any bearing will notdamage the machine.

NOTE

Page 45: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 45

LUBRICATION PANEL ASSY.

NO. PART NO. PART NAME QTY. REMARKS1* EM916001 FITTING, GREASE 1/8" NPT 142* EM505489 STRAIGHT FITTING 1/8" NPT 133* 505534 COUPLING W/NUT 1/8' NPT 144* EM505516 PLASTIC HOSE LINE 1/4" DIA. ................ AR......... 1FT=1PC5* EM490531 PROTECTIVE SLEEVE 3/8" (HOSE) ......... AR......... 1FT=1PC6* EM491028 TIE-WRAP 2.5 x 95 MM AR7* EM505490 ADAPTER, 90 DEGREE ELBOW 18 EM512659 KIT, LUBRICATION ........................................ 1 ......... INCLUDES ITEMS W/*

LUBRICATION PANEL ASSY.

Page 46: SERIES MODEL C30HDZ

PAGE 46 — MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21)

REMOTE CONTROL CABLE ASSY.

REMOTE CONTROL CABLE ASSY.

3

42

5

6

7

8

1

1 INCLUDED WITH ITEM 1.

NOTES:

1

9 2

2 CORD ASSY. ITEM 9INCLUDES ITEMS WITHINDASHED LINES.

Page 47: SERIES MODEL C30HDZ

MAYCO C30HDZ PUMP — PARTS MANUAL — REV. #14 (01/12/21) — PAGE 47

REMOTE CONTROL CABLE ASSY.REMOTE CONTROL CABLE ASSY.

NO. PART NO. PART NAME QTY. REMARKS1* EM16753 JUNCTION BOX 12* EM16754 SWITCH, MICRO 13* EM16756 GUARD SWITCH - ALUMINUM 14* EM491897 CONNECTOR, 3/16 RING 25* EM26791 GRIP CORD SEAL 16* EM26790 CORD 25' MX P/E 17 EM26793 ADAPTER CORD GRIP 1/2" 18 EM26792 ADAPTER CORD 100 FT. 19 EM26788 REMOTE W/ 25' CORD ONLY ....................... 1......... INCLUDES ITEMS W/*

Page 48: SERIES MODEL C30HDZ

OPERATION MANUAL

HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

UNITED STATES Multiquip Inc.

(310) 537- 3700 6141 Katella Avenue Suite 200Cypress, CA 90630 E-MAIL: [email protected]: www.multiquip.com

CANADA UNITED KINGDOM

Multiquip Multiquip (UK) Limited Head Offi ce

(450) 625-2244 4110 Industriel Boul.Laval, Quebec, Canada H7L 6V3 E-MAIL : [email protected]

0161 339 2223 Unit 2, Northpoint Industrial Estate, Globe Lane,Dukinfi eld, Cheshire SK16 4UJ E-MAIL : [email protected]

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Multiquip Inc , the MQ logo and the Mayco logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations.