service parts manual · 2015. 11. 9. · issued april 2011 revised august 2013 619727 service parts...

ISSUED APRIL 2011 REVISED AUGUST 2013

619727

serviceparts

manual

4x44x4

TABLE OF CONTENTS[ENGINE]

3C100LWU-E010 CYLINDER BLOCK GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . .13C100LWU-E020 OIL PAN GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33C100LW-E030 CYLINDER HEAD COVER GROUP. . . . . . . . . . . . . . . . . . . . . 43C100A-E040 GEAR CASE GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53C100A-E050 MAIN BEARING CASE GROUP. . . . . . . . . . . . . . . . . . . . . . . . 73C100A-E080 VALVE ROCKER ARM GROUP. . . . . . . . . . . . . . . . . . . . . . . . 83C093LW-E090 CYLINDER HEAD COVER GROUP. . . . . . . . . . . . . . . . . . . . . 93C100A-E100 CAMSHAFT GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103C100LWU-E110 PISTON & CRANKSHAFT GROUP. . . . . . . . . . . . . . . . . . . . . 113C100LWU-E120 FLYWHEEL GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123C100LWU-E130 NOZZLE HOLDER GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . 133C100LWU-E140 FUEL CAMSHAFT GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . 143C100A-E150 SPEED CONTROL LEVER GROUP. . . . . . . . . . . . . . . . . . . . .163C100LW-C-E160 ENGINE STOP LEVER GROUP. . . . . . . . . . . . . . . . . . . . . . . .173C100A-E170 GOVERNOR GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193C100LWU-E190 WATER HOSE GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203C100LWU-E200 ALTERNATOR GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213C100LWU-E220 MANIFOLD GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

[FRONT AXLE]U1-T210A FRONT AXLE CASE GROUP. . . . . . . . . . . . . . . . . . . . . . . . . .23U1-T220A FRONT DIFF SYSTEM GROUP. . . . . . . . . . . . . . . . . . . . . . . . 24U1-T230A BEVEL PINION SHAFT GROUP. . . . . . . . . . . . . . . . . . . . . . . 26U1-U0550A Front Axle Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

[TRANSMISSION]U1-T100A TRANSMISSION CASE GROUP. . . . . . . . . . . . . . . . . . . . . . . 28U1-U0100A TRANSMISSION GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . .30U1-T110A DRIVE SHAFT GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31U1-T120A SHIFT SHAFT GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32U1-T130A SPRIAL BEVEL GEAR GROUP. . . . . . . . . . . . . . . . . . . . . . . . 33U1-T140A REAR WHEEL DRIVING SHAFT GROUP. . . . . . . . . . . . . . . . 34U1-T150A FRONT WHEEL DRIVE SHAFT GROUP. . . . . . . . . . . . . . . . . 35U1-T160A FRONT DRIVE FORK GROUP. . . . . . . . . . . . . . . . . . . . . . . . .36U1-T170A SHIFT FORK GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37U1-T180A REAR AXLE CASE GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . 38U1-T190A REAR DIFF SYSTEM GROUP. . . . . . . . . . . . . . . . . . . . . . . . . 39U1-T200A REAR DIFF FORK GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . 41U1-U0230A Front Axle Drive Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42U1-U0235A Rear Differential Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43U1-U0240A Rear Axle Drive Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44U1-U0245A Propeller Shaft Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45U1-U0300A Rear Differential Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

- i -

- ii -

[CHASSIS]U1-U0200A Structure Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47U1-U0210A Guard Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49U1-U0225A ROPS Group(3PT SEAT BELT). . . . . . . . . . . . . . . . . . . . . . . . 50U1-U0250A ENGINE MOUNTING GROUP. . . . . . . . . . . . . . . . . . . . . . . . . 51U1-U0260A LEVER GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53U1-U0270A Accelerator Pedal Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56U1-U0284A CVT Group, DC(STD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57U1-U0287A CLUTCH COVER GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . 58U1-U0400A Front Brake Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59U1-U0410A Rear Brake Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61U1-U0420A BRAKE PEDAL GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63U1-U0431A PARKING BRAKE GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . .64U1-U0500A Front Suspension Group(STD). . . . . . . . . . . . . . . . . . . . . . . . . 65U1-U0510A Rear Suspension Group(STD). . . . . . . . . . . . . . . . . . . . . . . . . 67U1-U0522A Steering Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70U1-U0705A Fuel System Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72U1-U0710A Intake System Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74U1-U0720A Exhaust System Group(STD). . . . . . . . . . . . . . . . . . . . . . . . . . 75U1-U0730A RADIATOR GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77U1-U0811A Seat Group(3PT SEAT BELT). . . . . . . . . . . . . . . . . . . . . . . . . .79U1-U0860A Label Group(MEC-SW). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80U1-U0900A Molding Group(STD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82U1-U0913A HOOD GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83U1-U0922A Deck Group(STD-BLACK). . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

[ELECTRICAL]U1-U0600A ELECTRICAL SYSTEM 1 GROUP. . . . . . . . . . . . . . . . . . . . . . 87U1-U0610A ELECTRICAL SYSTEM 2 GROUP. . . . . . . . . . . . . . . . . . . . . . 88U1-U0620A ELECTRICAL SYSTEM 2 GROUP. . . . . . . . . . . . . . . . . . . . . . 89U1-U0631A Battery Group(DDUSA). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90U1-U0640A HEAD LIGHT GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91U1-U0800A IP Group(KIOTI). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

[OPTION]U1-U0293A WHEEL & TIRE GROUP (USA). . . . . . . . . . . . . . . . . . . . . . . . 94U1-U1000A Gas Spring GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95U1-U5030A WINCH GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96U1-U5975A SOFT CABIN (OPTION-BLACK-E-Z-GO). . . . . . . . . . . . . . . . . 97

INDEX 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98INDEX 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103INDEX 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

3C100LWU-E010 CYLINDER BLOCK GROUPENGINE

----> Old replace New

3C100LWU-E020 OIL PAN GROUPENGINE


3C100LW-E030 CYLINDER HEAD COVER GROUPENGINE


3C100A-E040 GEAR CASE GROUPENGINE


3C100A-E050 MAIN BEARING CASE GROUPENGINE


3C100A-E080 VALVE ROCKER ARM GROUPENGINE


3C093LW-E090 CYLINDER HEAD COVER GROUPENGINE


3C100A-E100 CAMSHAFT GROUPENGINE


3C100LWU-E110 PISTON & CRANKSHAFT GROUPENGINE


3C100LWU-E120 FLYWHEEL GROUPENGINE


3C100LWU-E130 NOZZLE HOLDER GROUPENGINE


3C100LWU-E140 FUEL CAMSHAFT GROUPENGINE


3C100A-E150 SPEED CONTROL LEVER GROUPENGINE


3C100LW-C-E160 ENGINE STOP LEVER GROUPENGINE


3C100A-E170 GOVERNOR GROUPENGINE


3C100LWU-E190 WATER HOSE GROUPENGINE


3C100LWU-E200 ALTERNATOR GROUPENGINE


3C100LWU-E220 MANIFOLD GROUPENGINE


U1-T210A FRONT AXLE CASE GROUPFRONT AXLE


U1-T220A FRONT DIFF SYSTEM GROUPFRONT AXLE


U1-T230A BEVEL PINION SHAFT GROUPFRONT AXLE


U1-U0550A Front Axle GroupFRONT AXLE


U1-T100A TRANSMISSION CASE GROUPTRANSMISSION


U1-U0100A TRANSMISSION GROUPTRANSMISSION


U1-T110A DRIVE SHAFT GROUPTRANSMISSION


U1-T120A SHIFT SHAFT GROUPTRANSMISSION


U1-T130A SPRIAL BEVEL GEAR GROUPTRANSMISSION


U1-T140A REAR WHEEL DRIVING SHAFT GROUPTRANSMISSION


U1-T150A FRONT WHEEL DRIVE SHAFT GROUPTRANSMISSION


U1-T160A FRONT DRIVE FORK GROUPTRANSMISSION


U1-T170A SHIFT FORK GROUPTRANSMISSION


U1-T180A REAR AXLE CASE GROUPTRANSMISSION


U1-T190A REAR DIFF SYSTEM GROUPTRANSMISSION


U1-T200A REAR DIFF FORK GROUPTRANSMISSION


U1-U0230A Front Axle Drive GroupTRANSMISSION


U1-U0235A Rear Differential GroupTRANSMISSION


U1-U0240A Rear Axle Drive GroupTRANSMISSION


U1-U0245A Propeller Shaft GroupTRANSMISSION


U1-U0300A Rear Differential GroupTRANSMISSION


U1-U0200A Structure GroupCHASSIS


U1-U0210A Guard GroupCHASSIS


U1-U0225A ROPS Group(3PT SEAT BELT)CHASSIS


U1-U0250A ENGINE MOUNTING GROUPCHASSIS


U1-U0260A LEVER GROUPCHASSIS


U1-U0270A Accelerator Pedal GroupCHASSIS


U1-U0284A CVT Group, DC(STD)CHASSIS


U1-U0287A CLUTCH COVER GROUPCHASSIS


U1-U0400A Front Brake GroupCHASSIS


U1-U0410A Rear Brake GroupCHASSIS


U1-U0420A BRAKE PEDAL GROUPCHASSIS


U1-U0431A PARKING BRAKE GROUPCHASSIS


U1-U0500A Front Suspension Group(STD)CHASSIS


U1-U0510A Rear Suspension Group(STD)CHASSIS


U1-U0522A Steering GroupCHASSIS


U1-U0705A Fuel System GroupCHASSIS


U1-U0710A Intake System GroupCHASSIS


U1-U0720A Exhaust System Group(STD)CHASSIS


U1-U0730A RADIATOR GROUPCHASSIS


U1-U0811A Seat Group(3PT SEAT BELT)CHASSIS


U1-U0860A Label Group(MEC-SW)CHASSIS


U1-U0900A Molding Group(STD)CHASSIS


U1-U0913A HOOD GROUPCHASSIS


U1-U0922A Deck Group(STD-BLACK)CHASSIS


U1-U0600A ELECTRICAL SYSTEM 1 GROUPELECTRICAL


U1-U0631A Battery Group(DDUSA)ELECTRICAL


U1-U0640A HEAD LIGHT GROUPELECTRICAL


U1-U0800A IP Group(KIOTI)ELECTRICAL


U1-U0293A WHEEL & TIRE GROUP (USA)OPTION


U1-U1000A Gas Spring GROUPOPTION


U1-U5030A WINCH GROUPOPTION


U1-U5975A SOFT CABIN(OPTION-BLACK-E-Z-GO)OPTION


INDEX 1

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PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE01023-50610 2201023-50612 1401023-50614 1001023-50616 2001023-50618 101023-50620 2201023-50625 601023-50628 1901023-50630 601023-50630 2201023-50660 2201023-50665 501023-50670 501023-50675 501025-50620 2801025-50635 6001025-50635 6201123-50814 2001123-50816 401123-50816 3601123-50816 4101123-50818 1501123-50820 2001123-50822 1401123-50825 6101123-50825 7501123-50825 8501123-50830 1501123-50832 2101123-50835 2001123-50845 7601125-50816 2101125-50818 4801125-50820 4201125-50820 4901125-50820 6901125-50820 7001125-50825 6001125-50825 7201125-50830 2801125-50830 3801125-50830 7101125-50855 55

01125-50855B 5001125-50860 66

01125-50860B 4701125-50860B 5001125-50870 8301125-50875 5101125-50895 7001125-51035 47

01133-51025B 7901133-51030 1201133-51060 5001133-51075 5201133-51275 5101135-51020 5101135-51025 4201135-51025 4301135-51025 64

01135-51025 7001135-51030 5101135-51035 23

01135-51230B 5001153-50812 5801153-50822 5901153-50822 6101155-51020 2301155-51020 2701155-51020 2901155-51020 3001155-51020 3801155-51020 46

01173-51060B 5001173-51075 6301173-51080 9501176-51070 6801205-50612 7801513-50614 601513-50618 601513-50618 1501513-50620 401513-50655 2001513-50822 401513-50822 1401517-51028 1201654-50618 1001654-50820 301754-50610 4701754-50610 5001754-50610 7501754-50612 1801754-50612 7301754-50612 7801754-50616 1801754-50616 5501754-50616 5601754-50616 6001754-50616 6201754-50616 6401754-50616 8701754-50616 8901754-50616 90

01754-50616B 8401754-50616B 8501754-50620 1601754-50620 2101754-50625 5801754-50625 8301754-50812 5801754-50816 6401754-50816 7401754-50816 7701754-50816 8201754-50816 95

01754-50816B 7901754-50818 4701754-50820 4701754-50820 5601754-50820 72

01754-50822 701754-50825 701754-50825 5801754-50825 9601774-51020 8901774-51020 9501774-51035 2101774-51045 2101774-51045 4901811-50610 7802012-50060 7502052-50160 8802054-50040 7202054-50050 8902056-50060 1502056-50060 1602056-50060 2202118-50100 5202156-50080 1502156-50080 5202156-50080 6602156-50080 6702156-50080 9002174-50120 5102176-50100 1202176-50100 6602176-50100 68

02176-50100B 5002176-50100B 7902176-50120 7102372-50100 7002376-50100 6602751-50060 1602751-50060 1702761-50040 1302761-50050 8502761-50060 502761-50060 2002761-50060 4802761-50060 5502761-50060 6202761-50060 6402761-50060 8302761-50060 8702761-50060 90

02761-50060B 8502763-50080 402763-50080 4702763-50080 5202763-50080 7402763-50080 7502763-50080 8302763-50080 96

02763-50080B 5002771-50100 4302771-50100 9502783-50100 4702783-50100 4902783-50100 5302783-50100 95

02783-50120 5103014-50608 2203016-50620 6503024-50520 1303054-50512 5403054-50516 53

03054-50516B 4903054-50516B 8703056-50410B 4904012-50050 1304012-50080 5304012-50080 5604013-50050 8704013-50060 2204013-50060 55

04013-50060B 8504013-50080 2004013-50080 5204013-50080 5804013-50080 6604013-50080 6704013-50100 5204013-50100 5504013-50100 6304013-50100 6604013-50100 6804013-50100 7004013-50100 95

04013-50100B 5004013-50120 51

04013-50120B 5004013-50160 8804013-50180 4204014-50080 704015-50080 2104015-50080 7504015-50100 6404015-50100 9504111-50080 4104512-50040 7204512-50050 8904512-50060 1504512-50060 2204512-50080 404512-50080 1504512-50080 5204512-50080 5804512-50080 6704512-50080 9004512-50100 1204512-50100 68

04512-50100B 5004512-50120 5104512-50120 7104611-00450 2504611-00520 2604611-00650 6504611-00750 6804612-00130 804612-00180 10

04612-00180 1404612-00190 1404612-00240 3204612-00250 4204612-00300 3404717-01200 304717-01600 2304717-01600 2804717-01600 3804717-02000 2804724-00140 1704810-00150 504811-00060 1704811-00120 3704811-00140 304811-00150 3704811-00180 3604811-00180 4104811-00650 7204811-05140 604811-06130 504811-10220 1104811-10290 7204811-50300 904811-50600 4204814-06310 1705012-00609 105012-00814 105012-00818 2805122-50618 6405122-50650 8305122-50845 5605122-51022 6305122-51025 9505411-00420 1605411-00430 3905411-00625 3605411-00640 4505411-00840 4505511-50210 8305511-50218 8505511-50318 6605511-50318 7005511-50435 4205511-50435 4405525-50600 5505525-50600 6405525-50800 5305525-50800 5605525-50800 8505525-51000 9505712-00408 205712-00515 1005712-00515 1105712-00515 2105712-00520 1406311-75015 106311-75040 106312-10020 106331-35016 23

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PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE06331-35016 2806331-35016 3806331-35020 2806613-10675 6507715-03213 507811-10820 1607918-00001 1608101-06005 4208101-06204 3108101-06204 3208101-06204 3308101-06205 3108101-06205 3408101-06205 3508101-06304 3508103-06004 1408153-06004 1408711-30205 2608812-83520 3908822-02413 3208822-52913 3208822-53013 3508822-53017 3509318-87040 7809318-87051 7409318-87051 7809318-88080 1309318-88080 7309318-88140 2009318-88180 909318-89035 7209318-89060 7409318-89063 5809550-00008 509661-40200 1314911-4275-1 1514911-4275-1 2314911-4275-1 2714911-4275-1 2814911-4275-1 3014911-4275-1 3814911-4275-1 4614911-4275-1 7314971-4275-1 7715121-5385-2 1315221-0175-1 415221-3365-1 115221-3375-2 315241-3695-2 515321-5216-1 1415321-9626-3 115321-9626-3 415371-4217-0 1515471-5798-1 1615521-5642-1 1915531-7242-2 7715532-7243-2 7731220-2639-2 3931365-2278-1 3534150-2156-1 33

34150-2156-1 3434150-2939-1 5034150-2939-1 7334220-1451-2 4135820-7556-1 8736919-5665-1 8737155-3447-1 2137300-2648-1 3937300-2649-1 3937300-2817-2 3937800-4387-1 3938240-1883-1 8338240-2647-2 3938245-2925-3 8238245-2925-3 9238430-2155-1 3338440-4424-1 2638630-4329-2 4041011-5151-4 5541182-5151-1 6344366-8221-2 5252300-3413-1 6352794-4242-1 8953415-4128-1 8255511-2118-3 8984612-1823-0 8384612-4315-1 7284612-4316-0 7284612-4393-0 72AA0000191 77

C7130-23471 32E5205-03371 4E5205-04561 7E5205-13152 8E5205-13241 8E5205-13542 4E5205-13562 4E5205-14241 8E5205-16272 10E5205-16321 14E5205-16511 10E5205-21331 11E5205-21354 11E5205-23311 11E5205-23361 21E5205-24012 10E5205-24112 11E5205-24281 10E5205-24321 10E5205-24361 10E5205-24371 10E5205-32091 5E5205-32291 5E5205-33961 1E5205-54271 17E5205-72951 6E5205-73523 6E5205-73551 6E5205-73911 1E5205-91021 1

E5250-63821 12E5500-33142 9E5500-33671 9E5500-33702 1E5500-35681 9E5500-39013 2E5500-51662 17E5500-52112 14E5500-52122 14E5500-73272 20E5500-74213 20E5603-52111 15E5700-01624 3E5700-12362 22E5700-13332 8E5700-14232 8E5700-15552 10E5700-21105 11E5700-23252 11E5700-24252 10E5700-32313 6E5700-35012 1E5700-35154 1E5700-35662 1E5700-36071 5E5700-36911 5E5700-36932 5E5700-51162 12E5700-56413 19E5700-72922 20E5700-73342 6E5700-73342 20E5700-73352 20E5700-73922 1E5700-91094 3E5700-A0021 14E5743-25161 12E5752-14521 9E5752-14562 9E5752-18171 6E5752-35692 3E5752-36412 3E5752-36422 3E5752-72533 21E5752-74251 21E5752-91031 5E5752-91141 12E5752-91501 8E5753-14001 8E5753-14051 8E5753-14111 8E5753-14311 8E5753-14351 8E5753-14431 8E5753-35681 2E5753-57281 16E5760-01751 4E5760-03141 4E5760-03313 4E5760-04043 7

E5760-04053 7E5760-04063 7E5760-04114 5E5760-04132 5E5760-04361 7E5760-04461 7E5760-04811 7E5760-04822 7E5760-13111 8E5760-13121 8E5760-14511 9E5760-15111 10E5760-16011 10E5760-16171 14E5760-16211 15E5760-21001 11E5760-21011 11E5760-21051 11E5760-21111 11E5760-21151 11E5760-21311 11E5760-22013 11E5760-22143 11E5760-22311 11E5760-23011 11E5760-23471 2E5760-23481 7E5760-23531 7E5760-23541 7E5760-33111 17E5760-36331 15E5760-42502 13E5760-54123 16E5760-54261 17E5760-56021 19E5760-56052 19E5760-56481 17E5760-56601 17E5760-57151 16E5760-57482 18E5760-63011 12E5760-64422 20E5760-64431 21E5760-64441 21E5760-64451 21E5760-65511 13E5760-65561 13E5760-72872 6E5760-72913 20E5760-73032 6E5760-73042 6E5760-73432 6E5760-73512 6E5760-74282 21E5760-A0205 5E5761-04541 7E5763-13361 8E5763-A0013 1E5763-A0301 4E5770-03451 4

E5770-11821 22E5770-14501 9E5775-04621 12E5775-11761 22E5775-12211 22E5775-12311 22E5775-25012 12E5775-32111 3E5775-51011 14E5775-52031 15E5775-53711 13E5775-53721 13E5775-53731 13E5775-73061 20E5775-74121 21E5775-A0071 3E5800-52111 14E5800-72711 77E5800-73011 20E5800-73052 6E5850-54252 17E5850-54272 17E5850-54282 17E5850-54291 17E5850-57112 16E5850-57212 16E5850-57212 17E5850-57921 16E5850-92011 17E5900-96021 1E5900-96021 4E5900-96031 1E5900-96031 5E6200-52142 15E6213-64012 21E6300-53005 13E6300-53021 13E6300-53621 13E6300-53651 13E6305-54221 16E6305-54281 16E6305-54421 16E6305-92021 16E6305-96652 16E6500-42412 14E6510-05511 9E6510-05552 9E6510-05552 22E6510-33661 9E6850-57311 17E6850-60011 17E7240-32731 20E7310-36431 3K5400-14571 33K5400-14581 33K5400-14591 33P5370-29891 21T2185-21661 33T2185-21671 33T2185-33651 87

- 100 -

PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGET2185-43861 40T2185-43871 40T2185-43881 40T2185-43891 40T2185-43901 40T2185-82561 89T2198-82571 62T2198-82571 77T2198-82571 89T2240-26354 39T2305-25241 32T2305-26061 39T2305-26071 40T2305-26081 40T2305-44281 36T2305-44281 41T2350-11612 74T2350-11631 74T2350-11641 74T2350-11651 74T2350-13601 77

T2350-13601004 77T2350-13601006 77

T2350-25361 26T2350-42451 26T2350-42461 26T2350-42471 26T2350-42481 26T2350-42491 26T2350-42751 26T2350-42761 26T2350-42771 26T2350-42781 26T2350-42791 26T2350-42801 26T2350-55452 71T2350-69551 91T2350-69571 91T2368-69023 92T2610-22661 33T2610-50271 47T4025-68301 92T4125-35012 72T4144-85721 85T4145-69331 89T4180-69951 87T4180-69961 87T4240-43134 72T4260-33631 87T4351-43101 87T4520-42421 24T4520-43011 24T4520-43021 24T4520-43031 24T4520-43041 24T4520-43051 24T4520-43061 25T4520-43071 24T4520-43081 24T4520-43091 24

T4520-43111 24T4520-43151 24T4520-43171 24T4520-43181 24T4520-75176 92T4620-43122 24T4620-69472 89T4625-75191 92T4682-43132 24T4682-43561 28T4682-43571 29T4682-43581 29T4682-69401 88T4686-50963 78T4711-33611 87T4810-21621 40T4810-42421 39T4815-65511 64T4815-67371 13T4935-92502 92T8101-75520 34T8101-75530 34T8101-75540 34U3210-19002 42U3210-19021 42U3210-19041 42U3210-19062 42U3210-19071 42U3210-19081 42U3210-19211 43U3210-19271 43U3210-19291 43U3210-19411 44U3210-19421 44U3210-19441 44U3210-19461 44U3210-19471 44U3210-19481 44U3210-19611 45

U3210-19611001 45U3210-19681 45

U3210-19681001 45U3210-26101 47U3210-27101 47U3210-27521 47U3210-27601 47U3210-27621 47U3210-27661 82U3210-27701 47U3210-27821 47U3210-27851 47U3210-29011 57U3210-29021 57U3210-29041 57U3210-29951 58U3210-35661 51U3210-36051 49U3210-36102 49U3210-36311 49U3210-36351 49

U3210-36512 50U3210-36861 50U3210-50511 66U3210-50511 68U3210-52101 66U3210-52603 66U3210-54101 67U3210-55102 67U3210-55602 67U3210-59121 70U3210-63341 94U3210-64131 53U3210-64171 53U3210-64191 53U3210-64221 53U3210-64241 53U3210-64261 53U3210-64281 53U3210-64311 53U3210-64331 53U3210-64351 53U3210-64371 53U3210-64371 60U3210-64371 62U3210-64371 64U3210-64391 53U3210-64431 54U3210-64461 54U3210-64481 55U3210-64491 55U3210-64511 55U3210-64531 54U3210-64551 55U3210-64551 56U3210-64551 62U3210-64571 54U3210-64591 54U3210-64631 54U3210-64661 54U3210-64681 55U3210-64711 55U3210-64731 55U3210-64812 56U3210-64851 56U3210-64871 56U3210-64911 56U3210-64921 56U3210-71011 72U3210-71171 72U3210-71181 72U3210-71191 72U3210-73321 74U3210-77351 78U3210-99251 85U3210-99731 85U3210-99751 85U3210-99791 85U3210-99831 85U3210-99851 85U3210-99902 85



- 101 -

PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGEU3215-40001 59U3215-40001 61

U3215-40001001 61U3215-40001002 59U3215-40001002 61U3215-40001003 59U3215-40001003 61U3215-40001004 59U3215-40001004 61U3215-40001005 59U3215-40001005 61U3215-40001006 59U3215-40001006 61U3215-40001007 59U3215-40001007 61U3215-40001008 59U3215-40001008 61U3215-40001009 59U3215-40001009 61U3215-40001010 59U3215-40001010 61

U3215-40011 59U3215-40101 59U3215-40101 61U3215-41103 59U3215-41121 59U3215-41131 61U3215-41201 59U3215-41201 61U3215-42001 59

U3215-42001004 60U3215-42001005 60U3215-42001006 60

U3215-42021 59U3215-42021 61U3215-42041 63U3215-43101 60U3215-43301 60U3215-43401 60U3215-45104 61U3215-46101 61U3215-46201 60U3215-46201 62U3215-46301 62U3215-46402 62U3215-47101 63U3215-47121 63U3215-47131 63U3215-49203 64U3215-49502 64U3215-50011 65U3215-50101 65U3215-50111 65U3215-50121 65U3215-50131 65U3215-50141 65U3215-50151 65U3215-50171 65U3215-50201 65U3215-50211 65


U3215-60122 91U3215-60132 91U3215-60161 87U3215-60201 90U3215-60211 90U3215-60311 88

U3215-60311001 88U3215-60311002 88U3215-60311003 88

U3215-60332 89U3215-60421 91U3215-60431 91U3215-60521 90U3215-69102 87U3215-69871 87U3215-69921 72U3215-71101 72U3215-71331 73U3215-71381 72U3215-71391 73U3215-72621 74U3215-72781 74U3215-73391 74U3215-74601 56U3215-75301 75U3215-75401 75U3215-75471 75U3215-75681 75U3215-75921 75U3215-75961 75U3215-75981 75U3215-76051 75U3215-76701 75U3215-76721 75U3215-76731 75U3215-76741 75U3215-76951 75U3215-76971 75U3215-77101 77U3215-77201 77U3215-77302 78U3215-77401 77U3215-77501 77U3215-77701 77U3215-77901 77U3215-77921 77U3215-78151 77U3215-78301 78U3215-78501 78U3215-78601 78U3215-78801 77U3215-79001 78U3215-81003 92U3215-81102 92U3215-81302 92U3215-81361 92U3215-81371 92U3215-81401 92U3215-81552 47U3215-81552 82


U3215-96402 92U3215-96502 88U3215-96502 93U3215-96521 91U3215-96781 97U3215-97551 96U3215-97561 96U3215-A1001 28U3215-A1001 30U3215-A3001 38U3215-A3001 46U3215-A5001 27U3219-98002 85U3219-99301 85U3219-99711 85

- 102 -

INDEX 2

- 103 -

PARTS GROUP GROUP NO. PAGE PARTS GROUP GROUP NO. PAGEAccelerator Pedal Group U1-U0270A 56

ALTERNATOR GROUP 3C100LWU-E200 21

Battery Group(DDUSA) U1-U0631A 90

BEVEL PINION SHAFT GROUP U1-T230A 26

BRAKE PEDAL GROUP U1-U0420A 63

CAMSHAFT GROUP 3C100A-E100 10

CLUTCH COVER GROUP U1-U0287A 58

CVT Group, DC(STD) U1-U0284A 57

CYLINDER BLOCK GROUP 3C100LWU-E010 1

CYLINDER HEAD COVER GROUP 3C093LW-E090 9


Deck Group(STD-BLACK) U1-U0922A 85

DRIVE SHAFT GROUP U1-T110A 31

ELECTRICAL SYSTEM 1 GROUP U1-U0600A 87



ENGINE MOUNTING GROUP U1-U0250A 51

ENGINE STOP LEVER GROUP 3C100LW-C-E160 17

Exhaust System Group(STD) U1-U0720A 75

FLYWHEEL GROUP 3C100LWU-E120 12

FRONT AXLE CASE GROUP U1-T210A 23

Front Axle Drive Group U1-U0230A 42

Front Axle Group U1-U0550A 27

Front Break Group U1-U0400A 59

FRONT DIFF SYSTEM GROUP U1-T220A 24

FRONT DRIVE FORK GROUP U1-T160A 36

Front Suspension Group(STD) U1-U0500A 65

FRONT WHEEL DRIVE SHAFT GROUP U1-T150A 35

FUEL CAMSHAFT GROUP 3C100LWU-E140 14

Fuel System Group U1-U0705A 72

Gas Spring GROUP U1-U1000A 95

GEAR CASE GROUP 3C100A-E040 5

GOVERNOR GROUP 3C100A-E170 19

Guard Group U1-U0210A 49

HEAD LIGHT GROUP U1-U0640A 91

HOOD GROUP U1-U0913A 83

Intake System Group U1-U0710A 74

IP Group(KIOTI) U1-U0800A 92

Label Group(MEC-SW) U1-U0860A 80

LEVER GROUP U1-U0260A 53

MAIN BEARING CASE GROUP 3C100A-E050 7

MANIFOLD GROUP 3C100LWU-E220 22

Molding Group(STD) U1-U0900A 82

NOZZLE HOLDER GROUP 3C100LWU-E130 13

OIL PAN GROUP 3C100LWU-E020 3

PACKING BACKE GROUP U1-U0431A 64

PISTON & CRANKSHAFT GROUP 3C100LWU-E110 11

Propeller Shaft Group U1-U0245A 45

RADIATOR GROUP U1-U0730A 77

REAR AXLE CASE GROUP U1-T180A 38

Rear Axle Drive Group U1-U0240A 44

Rear Break Group U1-U0410A 61

REAR DIFF FORK GROUP U1-T200A 41

REAR DIFF SYSTEM GROUP U1-T190A 39

Rear Differential Group U1-U0235A 43


Rear Suspension Group(STD) U1-U0510A 67

REAR WHEEL DRIVING SHAFT GROUP U1-T140A 34

ROPS Group(3PT SEAT BELT) U1-U0225A 50

Seat Group(3PT SEAT BELT) U1-U0811A 79

SHIFT FORK GROUP U1-T170A 37

SHIFT SHAFT GROUP U1-T120A 32

SOFT CABIN(OPTION-BLACK-E-Z-GO) U1-U5975A 97

SPEED CONTROL LEVER GROUP 3C100A-E150 16

SPRIAL BEVEL GEAR GROUP U1-T130A 33

Steering Group U1-U0522A 70

Structure Group U1-U0200A 47

TRANSMISSION CASE GROUP U1-T100A 28

TRANSMISSION GROUP U1-U0100A 30

VALVE ROCKER ARM GROUP 3C100A-E080 8

WATER HOSE GROUP 3C100LWU-E190 20

WHEEL & TIRE GROUP (USA) U1-U0293A 94

WINCH GROUP U1-U5030A 96

- 104 -

INDEX 3

- 105 -

PARTS GROUP GROUP NO. PAGE PARTS GROUP GROUP NO. PAGE

Accelerator Pedal Group U1-U0270A 56

BRAKE PEDAL GROUP U1-U0420A 63

CLUTCH COVER GROUP U1-U0287A 58

CVT Group, DC(STD) U1-U0284A 57

Deck Group(STD-BLACK) U1-U0922A 85

ENGINE MOUNTING GROUP U1-U0250A 51

Exhaust System Group(STD) U1-U0720A 75

Front Break Group U1-U0400A 59

Front Suspension Group(STD) U1-U0500A 65

Fuel System Group U1-U0705A 72

Guard Group U1-U0210A 49

HOOD GROUP U1-U0913A 83

Intake System Group U1-U0710A 74

Label Group(MEC-SW) U1-U0860A 80

LEVER GROUP U1-U0260A 53

Molding Group(STD) U1-U0900A 82

PACKING BACKE GROUP U1-U0431A 64

RADIATOR GROUP U1-U0730A 77

Rear Break Group U1-U0410A 61

Rear Suspension Group(STD) U1-U0510A 67

ROPS Group(3PT SEAT BELT) U1-U0225A 50

Seat Group(3PT SEAT BELT) U1-U0811A 79

Steering Group U1-U0522A 70

Structure Group U1-U0200A 47

Battery Group(DDUSA) U1-U0631A 90




HEAD LIGHT GROUP U1-U0640A 91

IP Group(KIOTI) U1-U0800A 92

ALTERNATOR GROUP 3C100LWU-E200 21

CAMSHAFT GROUP 3C100A-E100 10

CYLINDER BLOCK GROUP 3C100LWU-E010 1



ENGINE STOP LEVER GROUP 3C100LW-C-E160 17

FLYWHEEL GROUP 3C100LWU-E120 12

FUEL CAMSHAFT GROUP 3C100LWU-E140 14

GEAR CASE GROUP 3C100A-E040 5

GOVERNOR GROUP 3C100A-E170 19

MAIN BEARING CASE GROUP 3C100A-E050 7

MANIFOLD GROUP 3C100LWU-E220 22

NOZZLE HOLDER GROUP 3C100LWU-E130 13

OIL PAN GROUP 3C100LWU-E020 3

PISTON & CRANKSHAFT GROUP 3C100LWU-E110 11

SPEED CONTROL LEVER GROUP 3C100A-E150 16

VALVE ROCKER ARM GROUP 3C100A-E080 8

WATER HOSE GROUP 3C100LWU-E190 20

BEVEL PINION SHAFT GROUP U1-T230A 26

FRONT AXLE CASE GROUP U1-T210A 23

Front Axle Group U1-U0550A 27

FRONT DIFF SYSTEM GROUP U1-T220A 24

Gas Spring GROUP U1-U1000A 95

SOFT CABIN(OPTION-BLACK-E-Z-GO) U1-U5975A 97

WHEEL & TIRE GROUP (USA) U1-U0293A 94

WINCH GROUP U1-U5030A 96

DRIVE SHAFT GROUP U1-T110A 31

Front Axle Drive Group U1-U0230A 42

FRONT DRIVE FORK GROUP U1-T160A 36

FRONT WHEEL DRIVE SHAFT GROUP U1-T150A 35

Propeller Shaft Group U1-U0245A 45

REAR AXLE CASE GROUP U1-T180A 38

Rear Axle Drive Group U1-U0240A 44

REAR DIFF FORK GROUP U1-T200A 41

REAR DIFF SYSTEM GROUP U1-T190A 39



REAR WHEEL DRIVING SHAFT GROUP U1-T140A 34

SHIFT FORK GROUP U1-T170A 37

SHIFT SHAFT GROUP U1-T120A 32

SPRIAL BEVEL GEAR GROUP U1-T130A 33

TRANSMISSION CASE GROUP U1-T100A 28

TRANSMISSION GROUP U1-U0100A 30

- 106 -

1451 Marvin Griffin Road, Augusta, GA 30906(800) 241-5855 I Fax (706) 796-4540 I www.ezgo.com

e-mail: [email protected] I ©2011 E-Z-GO Division of Textron Inc.

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service parts manual · 2015. 11. 9. · issued april 2011 revised august 2013 619727 service parts...

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