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  • Servo drives & servo motorsLexium 05

    CatalogueOctober

    C0072-EN_Ver1.0.fm Page 1 Mardi, 4. octobre 2005 4:31 16

  • page blanche

  • 1

    Contents Motion controlLexium 05 1

    Lexium 05 offerb Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 2 and 3

    b Association of BSH servo motors and Lexium 05 servo drives . . . pages 4 and 5

    Lexium 05 servo drivesb Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pages 6 to 11

    b Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 12 to 15

    b References

    v Servo drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16

    v Separate parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17

    v CANopen communication bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18

    v Modbus serial line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19

    v Other connecting cordsets . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 20 and 21

    b Options

    v Braking resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 22 to 25

    v Additional EMC input filters . . . . . . . . . . . . . . . . . . . . . . . . . . pages 26 and 227

    v Line chokes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 28

    v Holding brake controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29

    b Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pages 30 to 33

    b Schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pages 34 to 44

    b Precautions for EMC compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 45

    b Motor starters combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 46 and 47

    b Setting-up precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 48 and 49

    b PowerSuite software workshop . . . . . . . . . . . . . . . . . . . . . . . . . . .pages 50 to 53

    BSH servo motorsb Presentation, functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 54 and 55

    b Description, characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pages 56 to 79

    b References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 80 and 81

    b Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 82 and 83

    b Options

    v Integrated holding brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 84

    v Integrated encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 85

    v GBX planetary gear boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pages 86 to 89

    b Servo motor sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 90 and 91

    Servicesb Product reference index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 92

  • 2

    Lexium 05 offer Lexium 05 motion control 1Presentation

    The range of Lexium 05 servo drives that are compatible with BSH servo motorsconstitutes a compact and dynamic combination for machines across a wide powerand power supply voltage range:b Lexium 05 servo drive:v 100120 V single phase, from 0.4 to 1.4 kWv 200240 V single phase, from 0.75 to 2.5 kWv 200240 V 3-phase, from 0.75 to 3.2 kWv 380480 V 3-phase, from 1.4 to 6 kWb BSH servo motor:v Nominal torque: from 0.5 to 36 Nmv Nominal speed: from 1500 to 8000 min-1

    The Lexium 05 range is enhanced by GBX planetary reducers. Easy to mount,lubricated for life and available in 12 reduction ratios: 3:1 to 40:1.Economical, GBX reducers are designed for applications which do not require a verylimited play.

    Lexium 05 servo drives complies with the international standards EN 50178,IEC/EN 61800-3 and is UL-approved (USA ), cUL-approved (Canada) and has thee mark.

    Lexium 05 integrates functions and components usually found externally, which areused to keep its compact design, making it easier to integrate the drive into controlenclosures or machines.

    The incorporation of conducted and radiated level A EMC filters intoLXM05ppppF1, LXM05ppppM2 and LXM05ppppN4 drives makes it easier to installmachines and render them compliant for e marking, whilst still being veryeconomical.LXM05ppppM3X drives are available without an EMC filter. Filters, offered as anoption, can be installed by the customer, if conformity to EMC standards is required.

    The Lexium 05 servo drive is incorporated in the safety system of installations. Itintegrates the Power Removal safety function which prevents accidental starting ofthe motor.This function is compliant with machine standard EN 954-1 category 3, standardIEC/EN 61508 SIL2 for electrical installations and draft standard IEC/EN 61800-5-2for power drives.

    Lexium 05 servo drives integrate a resistor as standard which saves having to usean external braking resistor in most applications.

    Thanks to the new winding technology which is based on salient poles, BSH servomotors are compact and have a high power density.The low inertia of the rotor and minimal effect of notches help meet the demands foraccuracy and dynamic performance.

    This dynamic performance is strengthened by the fast sampling time of Lexium 05control loops:b 62.5 s for the current loopb 250 s for the speed loopb 250 s for the position loop

    An extended offer

    A complete equipment

    Electromagnetic compatibility, EMC

    Safety

    Braking

    Dynamic and powerful

    BSH servo motorLexium 05

    Functions:pages 6 to 11, 54 and 55

    Characteristics:pages 12 to 15, 56 to 79

    References:pages 16, 80 and 81

    Dimensions:pages 30 to 33, 82 and 83

    Schemes:pages 34 to 44

  • 3

    Lexium 05 offer (continued) Lexium 05 motion control 1Presentation

    Lexium 05 can control BSH motors in accordance with a large number of controlmodes:b Point-to-point positioning:v relative movement,v absolute movement.b Electronic gear control.b Speed control with position control.b Direct speed control.b Manual operation for easy setup.

    Lexium 05 has three control interfaces as standard:b Interface for CANopen, Modbus, or Profibus DP r communication network.b Two 10 V analog reference inputs to give the speed or current reference, andlimit the speed or current.b One RS 422 (A/B) incremental encoder or pulses/direction input. This input canalso be configured as an output to emulate an encoder (ESIM).b These interfaces are supplemented by logic inputs and outputs which can be usedas source (positive logic) or sink (negative logic) in order to adapt to outputs ofcontrollers that are available on the market.

    Its high integration level, compact size, option to install side-by-side, and ability tooperate at ambient temperatures of 50C without derating, allow the size ofenclosures to be reduced.Low-power drives can be mounted on DIN rails.

    Spring terminals are used to save time, and avoid periodic checking of tighteningtorques.

    Thanks to the SinCos Hiperface encoder of BSH motors, Lexium 05 automaticallyreceives data from the motor.It is not necessary to manually set the parameters of the motor.

    The Simply Start menu which is available with the PowerSuite software workshopensures that the installation operates within a few seconds.

    The Lexium 05 autotuning function and its new algorithm automatically define theoptimum gains of the control loops in accordance with the mechanics for differenttypes of movement, even vertical movements.

    The oscilloscope function of the PowerSuite software workshop is used to displayelectrical and mechanical values of the axis. The Fourier series transform (FFT) canbe used for fine analysis of the signals from the machine.

    Lexium 05 is supplied with an integrated 7-segment display terminal which is used toset the drive parameters, display errors and monitor the system.It is also used to control the drive in manual operation.

    Available as an option, it can be mounted onto an enclosure door so that themonitoring and adjustment functions, and manual operation, are always accessible.Its IP65 degree of protection enables it to be used in difficult environments.

    The PowerSuite software workshop is used to configure, set and debug theLexium 05 axis in the same way as for all other Telemecanique variable speed drivesand starters. It can be used with a direct connection or a Bluetooth wirelessconnection.

    r Profibus DP: available 1st quarter 2006.

    Control and interfaces

    SimplicityIntegration

    Wiring

    Setup

    Dialog toolIntegrated 7-segment display terminal 1

    Remote LCD terminal 2

    PowerSuite 3

    Twido

    CANopen

    ESC

    ENT

    RUNFWO

    REV

    stopreset

    1

    2

    3

    Functions:pages 6 to 11, 54 and 55

    Characteristics:pages 12 to 15, 56 to 79

    References:pages 16, 80 and 81

    Dimensions:pages 30 to 33, 82 and 83

    Schemes:pages 34 to 44

  • 4

    Lexium 05 offer (continued) Lexium 05 motion control 1Association of SER servo motors andLexium 05 servo drives

    With:M0 = stall torquenN = nominal speed

    (1) In the reference, replace p with A for the CANopen version with analog inputs, with B for theProfibus DP version r.

    r Availability of BSH 055pp and BSH 2051M servo motors:

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