session 4 ic2011 frihart
TRANSCRIPT
Charles R. FrihartForest Products Laboratory
June 21, 2011
Support from United Soybean Board and Ashland Hercules Water Technologies
Introduction Protein-based adhesives are the oldest forms of
wood glues 20th century – fossil fuel-based adhesives invented
and generally replaced protein adhesives High water resistance Easy to change for individual applications
Disadvantages of synthetic adhesives Urea formaldehyde emits formaldehyde Nonrenewable resources
•Soy history and commercial status
•Prior thoughts
•Proteins
•Current experiments
Motivation For Soy Protein Adhesives Advantages
Reduce formaldehyde emissions Renewable resource with plentiful supply that is not
used for human consumption May have favorable future cost trend vs. fossil fuels
Disadvantages Difficult to make an adhesive out of soy because of its
complex composition Polymer properties are difficult to influence
Soy adhesive formulations Solvent is generally water, although co-solvents can
reduce steam pressures in heated presses Denaturants can modify the protein globules to
improve adhesion and curing Viscosity reducer can allow higher solids Curing agent for improved moisture resistance
Aldehdyes: formaldehyde, glutaraldehyde, glyoxal, etc Phenol-formaldehyde Polyamidoamine-epichlorohydrin (PAE) resin
PAE – Polyamidoamine-epichlorohydrin Kaichang Li of Oregon State developed PAE curing of
soy Important for soy
adhesive wet strength
Presidential GreenChemistry Challenge by ACS to Li, ColumbiaForest Products, andHercules in 2007
Espy, H. 1994. Alkaline-curing polymeric amine-epichlorohydrin resins”, In Wet Strength Resins and Their Application,. TAPPI Press, Atlanta GA, p 17
Soy Flour + PAE Curing Resin
Process and Performance Additives
Soyad ® Adhes ive Technology
CURED ADHESIVE
Soyad Timeline
Commercial successes Makes wood products well below all current
formaldehyde emission standards Soy adhesives used in more than 50 percent of
decorative plywood in the United States Also used commercially in engineered wood flooring
particleboard, and medium density fiberboard
Soy reaction with PAE
Treat more like a standard polymer
Protein Denaturation
Amino Acids
14
Amino Acid Composition of Soy FlourAmino acid % Amino acid %
Aspartic/Asparagine* 5.99 Alanine 2.11Glutamic/Glutamine* 8.86 Proline 2.90Serine 2.76 Valine 2.33Threonine 2.04 Tryptophan 0.06Cysteine 0.73 Isoleucine 2.23Methionine 0.71 Leucine 3.98Lysine 3.32 Phenylalanine 2.53Arginine 3.72 Glycine 2.17Tyrosine 1.72Histidine 1.42Total of reactive: 31.27 Total of unreactive: 18.32
*Approx. 53% of Asp + Glu is actually Asn or GlnFrom Cargill
-COOH
-OH
-SH
Amine
Less like standard extended polymers More like colloids
Protein AssociationSecondary
Crystallite Formation
Primary
Original Polymer Chain
α - helix
β – sheet
Hydrophobic Collapse
Tertiary
Polar and Covalent Bond FormationSubunit Association
Quaternary
Proteins vs. other polymersMost polymers
Often homopolymers Limited types of
functional groups Interchain polar
interactions, crystallites, and entanglements
Limited mobility of chains
Proteins ~ 20 aminoacids Many types of functional
groups Mainly intrachain
interactions Changes in external
environment causes changes in tertiary structure
Aggregates (colloid)
Changes in thought Proteins stay as coiled polymers Hydrophobic attraction and electrostatic repulsion Need to understand colloidal properties Few functional groups are available for reaction Need to understand effect of carbohydrates
Last year reported soy flours did not make much difference despite difference in dispersibilityNow look at soys with different protein content
Soybean products Whole Soybeans
≈ 16-17¢/lb, 36% protein, 18% oil, 36% carbohydrates, 10% moisture Defatted Meal
≈ 15¢/lb, 48% protein, 0% oil, 44% carbohydrates, <10% moisture Soy Flour
≈ 18-25¢/lb, 50% protein, 0% oil, 40% carbohydrates, <10% moisture
High (90%) to low (20%) PDI (dispersible protein) Soy Protein Concentrate
≈ 50-90¢/lb, 65+% protein, 0% oil, up to 35% carbohydrates Soy Protein Isolate
≈ $1.50-2.00+/lb, 90+% protein, 0% oil, up to 10% carbohydrates
Performance of soy proteins Do studies with soy protein isolate help to
understand adhesive performance of soy flour adhesives?
Thus, how does the performance of soy flour compare to concentrate and isolate?
Test different concentrations of each with 5% PAE based upon soy solids for bond strength (wet and dry). Flour – 20, 25, 30, 35 Concentrate – 20, 25, 30 Isolate – 10, 15, 20
Soy Performance - ABES shear, MPaCuring Agent => Without PAE With PAESoy Product Dry Wet Dry Wet
Flour30% 90 PDI
5.0 ± 1.2 0.3 ± 0.2 6.6 ± 1.3 2.2 ± 0.2
Concentrate20%
6.2 ± 0.4 0.4 ± 0.1 7.2 ± 1.0 3.4 ± 0.3
Isolate15%
7.2 ± 1.3 3.0 ± 0.4 7.6 ± 0.8 5.0 ± 0.3
With nearly equal protein content, we observed•Only isolate gave good wet strength without PAE•PAE improved strength of all soy products, but biggest improvement was with the concentrate
Conclusions (Soy Products) With about equal protein content
All gave good bonds under dry conditions, with higher shear strength with increasing protein content
Without PAE under wet conditions, the flour and concentrate gave poor bond strengths
With PAE, all strengths increased with greatest being the concentrate under wet conditions
This led to the model that the protein-protein adhesion was important for bond strength, with the carbohydrates interfering with these bonds, especially under wet conditions.
Isolate
Concentrate
Flour
Protein globule with hydrophobic attraction and electrostatic repulsion
Soluble carbohydrate
Insoluble carbohydrateCONFIDENTIAL
Acknowledgements Forest Products Laboratory Ashland – Hercules and Heartland Resource
Technologies collaborations United Soybean Board, Support Grant 0458