session: turbine manufacturers and new technologies · session: turbine manufacturers and new...

Session: Turbine Manufacturers and New Technologies

Istanbul

November 2014

A.Beyer

THE VALUE CHAIN - NORDEX IS MORE THAN A TURBINE MANUFACTURER

Civil WorksElectrical

InfrastructureInstallation &

CommissioningProject Development

� Selection of location� Ownership� Optimal siting� Wind measurements� Soil survey� Noise / shade

emission� Economic viability� Grid connection� Special purpose

registration� Environmental

permitting

Hand over ServiceTurbine Delivery

permitting� Building permitting

Wind FarmSystemPlanning

Production and Technical

Implementation

Wind Farm Operations

Service and Maintenance

Project Development, Marketing, Financing

� Review customer micro-site planning

� Support customers(co-development) to receive approvals and to optimise park layouts

� Assemble WTG

� Produce selected components

� Install onsite

� Carry out initial operation

� ~3,000 turbines currently under Nordex service

� Full service contract offerings up to 15 years

� Leading company in France

� Active also in Poland, Sweden, USA and LatAm

� Offer additional services: increased demand due to new wind farm investors interested in stable cash flows

Product Development; Turbines, SCADA and Windfarm features

2TÜREK/TWEC 2014 | Nordex Energy GmbH | Istanbul | 11/2014

NORDEX MULTI MEGAWATT TURBINES –AN EVOLUTIONARY DEVELOPMENT

14 years and

more than 7,600 MW

WindpowerMonthly’s criteria:

Generation AlphaN80/2500

Generation BetaN90/2500

2000 2007 2010 2013/14

Global fleet availability in 2013 ~98 %Turbines under Nordex Service

Monthly’s criteria: � clever use of

technology innovation� product-market impact

and relevance� fitness for purpose� reliability record� grid connectivity� installation and

upkeep


Generation GammaN90/2500N100/2500N117/2400

NORDEX MULTI MEGAWATT TURBINES –AN EVOLUTIONARY DEVELOPMENT

Generation Delta

14 years and

more than 7,600 MW

Generation AlphaN80/2500

Generation BetaN90/2500

2000 2007 2010 2013/14

Generation DeltaN100/3300N117/3000N131/3000

Global fleet availability in 2013 ~98 %Turbines under Nordex Service


Generation GammaN90/2500N100/2500N117/2400

IN OPERATIONCUSTOMER PROJECT LOCATION # WT WTG TYPE Generation Σ MW Contract Type

DOST ENERJİ YUNTDAĞ Izmir, Bergama 17 N90/2500 Beta 42,5 Clean Selling

DOST ENERJİ YUNTDAĞ EXT. Izmir, Bergama 6 N90/2500 Beta 15,0 Clean SellingDOST ENERJI YUNTDAG EXT. II İzmir,Bergama 1 N100/2500 Gamma 2,5 Clean SellingDOST ENERJİ KORES İzmir, Çeşme 6 N90/2500 Beta 15,0 Clean SellingDOST ENERJİ KORES EXT. İzmir, Çeşme 1 N90/2500 Gamma 2,5 Clean Selling

BİLGİN ENERJİ BERGAMA Izmir, Bergama 36 N90/2500 Beta 90,0 Clean SellingBİLGİN ENERJİ SOMA Manisa, Soma 36 N90/2500 Beta 90,0 Clean SellingBİLGİN ENERJİ MAZI III Izmir, Bergama 12 N90/2500 Beta 30,0 Clean Selling

BURSA TEMİZ ENERJİ BANDIRMA-3 Balıkesir, Bandırma 10 N90/2500 Beta 25,0 Clean SellingENER HOLDING ENEZ Edirne, Saroz 6 N90/2500 Beta 15,0 Clean SellingEKSIM ALENTEK SUSURLUK Balıkesir, Susurluk 18 N100 (15) +N90 (3) Gamma 45,0 Clean SellingKARESİ ENERJİ AKRES Manisa, Akhisar 18 N90/2500 Beta 45,0 Turnkey

KARDEMIR BOZYAKA Izmir, Yeni Foça 5 N100/2500 Gamma 12,5 Clean SellingEKSİM HOLDİNG TOKAT Tokat 16 N100/2500 Gamma 40,0 Clean Selling

BİLGİN ENERJİ BANDIRMA EXT. Balıkesir, Bandırma 2 N90/2500 Gamma 5,0 Clean SellingCAN ENERJİ METRISTEPE Bilecik 16 N100/2500 Gamma 40,0 Turnkey

EKSİM HOLDİNG AMASYA Amasya 16 N100/2500 Gamma 40,0 Clean SellingBİLGİN ENERJİ ZEYTINELİ Izmir, Çeşme 20 N100(14)+N90(6) Gamma 50 Clean Selling

EDINCIK ENERJI EDINCIK Bandırma, Balıkesir 12 N100/2500 Gamma 30 Clean Selling

25% MARKET SHARE* – REFERENCES IN TURKEY

EDINCIK ENERJI EDINCIK Bandırma, Balıkesir 12 N100/2500 Gamma 30 Clean SellingTEKTUG ELEKTRIK SINCIK Adıyaman 11 N100/2500 Gamma 27,5 Clean SellingEKSİM HOLDİNG SUSURLUK EXTENSION Bandırma, Balıkesir 6 N100/2500 Gamma 15 Clean Selling

BOYDAK HOLDING ÇANTA Catalca, Istanbul 19 N100/2500 Gamma 47,5 Clean SellingDOST ENERJI GERES Manisa, Gelenbe 11 N90/2500 Gamma 27,5 Clean Selling

EKSİM HOLDİNG HASANBEYLI Osmaniye 20 N100/2500 Gamma 50 Clean SellingEKSİM HOLDİNG SILIVRI Silivri, Istanbul 18 N100/2500 Gamma 45 Clean Selling

AKÇA ENERJİ ALIAGA İzmir, Aliaga 4 N117/2400 Gamma 9,6 Clean Selling

343 WTG 857,1 MWUNDER CONSTRUCTION

CUSTOMER PROJECT LOCATION # WT WTG TYPE Generation Σ MW Contract Type

KARESİ ENERJİ AKRES EXTENSION Manisa, Akhisar 4 N100/2500 Gamma 10 Clean SellingBOREAS ENERJİ ENEZ EXTENSION Edirne, Saroz 2 N100/3300 Delta 6,6 Clean Selling

ABK CESME ENERJI CESME İzmir,Çeşme 6 N117/3000 Delta 18 Clean SellingDOST ENERJİ KORES EXTENSION-II İzmir,Çeşme 3 N100/2500 Gamma 7,5 Clean Selling

ERDEM HOLDING ÖDEMİŞ İzmir, Ödemiş 7 N117/3000 Delta 21 Clean SellingBIÇAKÇILAR ELEKTRİK PİTANE İzmir 2 N117/2400 Gamma 4,8 Clean Selling

SANCAK ENERJI URLA İzmir, Urla 6 N117/3000 Delta 18 Clean SellingYENI ENERJI YENİHİSAR Aydın 9 N117/2400 Gamma 21,6 Clean Selling

EDİNCİK ENERJİ EDİNCİK EXTENSION Bandirma, Balikesir 11 N117/2400 Gamma 26,4 Clean SellingERDEM HOLDING BAĞARASI Aydın, Söke 20 N117/2400 Gamma 48 Clean Selling

KARDEMİR BOZYAKA EXTENSION İzmir, Yeni Foça 2 N117/2400 Gamma 4,8 Clean SellingBURSA TEMİZ ENERJİ BANDIRMA-3 EXTENS Bandirma, Balikesir 7 N117/2400 Gamma 16,8 Clean Selling

79 WTG 203,5 MW

Total Units 422 WTG

Total Capacity 1060,6 MW

* Cummul. in MW as of end of Q3/2014TÜREK/TWEC 2014 | Nordex Energy GmbH | Istanbul | 11/2014 5

Rotor Ø

117 m

WITH THE NEW IEC I / II / III TURBINES, NORDEX OFFERSBEST FIT FOR ALL WIND SITES

N117/3000N117/2400

+30% A

EP

+25% A

EP

N131/3000

SOP 06/2015

131 m

Generation DELTA

100 m

90 m

6,0m/s 6,5m/s 7,0m/s 7,5m/s 8,0m/s 8,5m/s 9,0m/s 9,5m/s 10,0m/s

IEC 3a

Light wind

IEC 2a

Moderate wind

IEC 1a

Strong wind

N100/3300N100/2500

N90/2500

+30% A

EP

AEP

Generation GAMMA


Wind speed

Type Capacity Swept area

N90/2500 IEC 1a 2.5 MW 6,362 m2

N100/2500 IEC 2a 2.5 MW (+23%) 7,823 m2

Type Capacity Swept area

N100/3300 IEC 1a 3.3 MW 7,823 m2

Generation Gamma

Generation Delta

THE NORDEX MULTI-MEGAWATT TURBINES

SHARED & PROVEN COMPONENTS OF GAMMA AND DELTA GENERATION

N117/2400 IEC 3a 2.4 MW (+37%) 10,715 m2

N117/2400First installations since 12/2011

N117/3000 IEC 2a 3.0 MW (+37%) 10,715 m2

N131/3000 IEC 3a 3.0 MW (+26%) 13,478 m2

N117/3000First installations since 8/2013


LIGHT WEIGHT DESIGN OF NR58.5M BLADES Rotor Blade NR58.5 – KEY INNOVATION FOR PERFORMANCE INCREASE

• Structural & aerodynamic design are based on the experiences of certified in-house developments of

N80/2500 (NR37,5)

N90/2500 (NR45) N100/2500 (NR50)

• Use of carbon fiber

NR45 NR50 NR58.5

WTG Type N90 N100 N117

Length 43.8 m 48.8 m 57.3 m

Weight 10,300 kg 11,150 kg 10,500 kg

Max. Chord 3,220 mm 3,700 mm 3,496 mm

Swept area 6.362 m² 7.823 m² 10.715 m²

TÜREK/TWEC 2014 | Nordex Energy GmbH | Istanbul | 11/2014

• Use of carbon fiber composites (CFRP) in main girder of rotor blade NR58.5 and new NR65,5 is key for turbine load- and weight reduction

8

Swept area 6.362 m² 7.823 m² 10.715 m²

Bolt CircleDiameter

2,300 mm 2,300 mm 2,300 mm

Weight main girder

31% 24% 18%

Materials GRP GRP GRP and CFRP

power curveaccording „IEC 61400-12“

(Wind Consult)

NR 58.5 ROTOR BLADE (N117/2400 & N117/3000)confirmed: properties, tests and certifications

power qualityaccording „Technische Richtlinie

Teil 3 Rev./Version 22, FGW“ (Wind Consult)

noise emissionaccording „IEC 61400-11“

(GL Garad Hassan, D)

Lightning protection

Certified according to IEC 61400-24 class I.


LIGHT WEIGHT DESIGN CONCEPT OF NR58.5 / NR65.5Key Innovation for significant performance increase

• Tested blade designs NR50 / NR58.5 with proven power curves and sound power

NR50 NR58.5

Blade mass 11.150 kg 10.500 kg

Main Girders Main Girders from carbon fibrecomposites


NORDEX TURBINES POWERED BY IN-HOUSE DESIGNED BLADES

NR50(N100/2500)

NR58.5(N117/2400)(N117/3000)

AEP – Sound power - Efficiency - Time To Market

NR65.5(N117/3000)

Performance-optimized root section

� Max. chord moves further towards root to increase yield and limit loads

� Introduction of yield-optimized Nordexflat-back profiles

Sound & load-optimized tip section

� More slender outboard section to optimize load and wake properties

� Selection of proven family of profileswith superior sound power properties

Latest stage of evolution:


NORDEX TECHNOLOGY, PROVEN IN EXTENSIVE TESTING, PROTOTYPING & MEASUREMENT CAMPAIGNS

Yaw System Pitch Bearing Rotor Blade

Nordex in-house test facilities

Pitch System Dust Vibration

� Nordex makes comprehensive use of in-house test facilities for important systems

� Further testing is carried out at external test facilities of system suppliers

� Tests are complemented by numerous measurement campaigns in the field


NR 58.5 BLADE PRODUCTION IN TURKEY

PROVEN TECHNOLOGY AND STRONG PARTNER FOR LOCAL SUPPLY

Leading provider of composite solutions to thetransportation & military vehicle markets

Global Blade Manufacturer with focus on:

› Solid growth› Long term partnerships› Long term partnerships› Major industry players› Advanced technology› World-class focused factories

Track record :> 10 years experience > 14,000 blades supplied to the

strictest quality standards> 1.3 M m² global production space

USA, Mexico, China, Turkey

NR 58.5 BLADE PRODUCTION IN TURKEY

PROVEN TECHNOLOGY AND STRONG PARTNER FOR LOCAL SUPPLY

� TPI Turkey started in March of 2012

as a joint venture with Alke Construction

� Currently 1000 employees supporting 4 shifts

� ISO 9001 certified

� Nordex shop floor approval

-> ensuring identical production processes and high quality standards

as for Nordex own and all other Nordex rotor blade suppliersas for Nordex own and all other Nordex rotor blade suppliers

� 100% support at site during ramp-up phase (SQA and Production personnel)

� First N117/3000 projects with NR58.5 blades from TPI installed

Maximum feed-in tariff [US$ cent/ kWh]Feed-in tariff: 7,30

Equipment bonus (local content):

1. Blades 0,80

2. Generator , Power electronics 1,00 3. Turbine Tower 0,60

4. All of the mechanical equipment in rotor and nacelle groups (excluding 1 or 2) 1,30

Total Feed-in tariff (first 5 years to 2020) 8,70


Strong partner to fulfill local content requirements

Conclusion: Wide product range, superior technology and high quality standards

Susurluk Wind Farm

21 x N100/2500 R80

Most popular model in Turkey 2013

(navigant research)

Competent partner with long track record and high market share

Thank you very much for your attention

Dipl.-Ing. Andreas Beyer

Senior Product Manager

Nordex Energy GmbH

Langenhorner Chaussee 600

22419 Hamburg

Email: [email protected]

Web: www.nordex-online.com

session: turbine manufacturers and new technologies · session: turbine manufacturers and new...

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