sevan company presentation - norwepmajor.pdf1 benefits of a cylindrically shaped floater for an fpso...

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1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO, Sevan Marine ASA for INTSOK DEEP WATER CONFERENCE Thursday 14 November 2013, Parmelia Hilton Hotel I Perth, Australia

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Page 1: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments

Presentation by: Fredrik Major, CBDO, Sevan Marine ASA

for INTSOK DEEP WATER CONFERENCE

Thursday 14 November 2013, Parmelia Hilton Hotel I Perth, Australia

Page 2: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Contents

• Introduction and projects

• Features of the cylindrical hull

• Operational experience

• Permanent mooring in Cyclonic Conditions

• FPSO with SCRs in harsh deep environments

• FLNG application

Page 3: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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World’s Growing Fleet of Cylindrical Floaters:

Page 4: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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FPSO Piranema Spirit (ex Sevan Piranema)

In operation since October 2007

Field operator: Petrobras

Contract type: Build own and operate

FPSO operator: Teekay Petrojarl

Yard: Yantai Raffles/Keppel Verolme

Location: Offshore Aracaju, Brasil

Water depth: 1000m

Oil processing: 30 000 bod

Gas processing/injection: 3.6 mill Sm3/day-130 mill scfd @

280 bar

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Page 5: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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FPSO Hummingbird Spirit (ex Sevan Hummingbird)

In production since September 2008 at

Centrica Operated Chestnut field

UK CNS

Field operator: Centrica

Contract type: Build own and operate

FPSO operator: Teekay Petrojarl

Yard: Yantai Raffles/Keppel Verolme

Location: UK Central North Sea

Water depth: 120m

Hull size: Sevan300

Oil processing: 20 000 bod

Water injection: 20 000 bwd

Liquid combined: 30 000 bld

Redeployment options currently evaluated

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Page 6: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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FPSO Sevan Voyageur at the Premier Oil Shelley field In operation from August 2009 – July 2010

Field operator: Premier Oil

Contract type: Build own and operate

FPSO operator: Sevan Marine

Yard: Yantai Raffles/Keppel Verolme

Location: UK Central North Sea

Water depth: 95m

Hull size: Sevan300

Oil processing: 20 000 bod

Water injection: 20 000 bwd

Liquid combined: 30 000 bld

Power feed to two ESPs 2*800kW

Re-deployed to E.ON operated Huntington field

(Premier Oil 40% partner)

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Page 7: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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FPSO Voyageur Spirit – First redeployment (ex Sevan Voyageur producing the Premier Oil operated Shelley field)

In operation at the EoN operated Huntington field since March 2013

Field operator: EoN Ruhrgas

Contract type: Lease and operate

FPSO operator: Teekay Petrojarl

Conversion Yard: Nymo

Location: UK Central North Sea

Water depth: 89m

Hull size: Sevan300

Oil processing: 30 000 bod (20’)

Water injection: 48 000 bwd (20’)

Liquid combined: 60 000 bld (30’)

Gas Compression 38 mmscfd (none)

Page 8: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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FPSO Sevan 1000 for the ENI operated Goliat field Contract type: Technology license

Location: Norwegian Barents Sea

Water depth: 400m (Harsh and sub-arctic)

Yard: Hyundai Heavy Industries

Hull size: Sevan1000

Oil processing: 100 000 bod

Water injection: 125 000 bwd

Gas compression: 140 Mill Scfd

Oil storage: 1 000 000 bbls

Power feed from shore 60 MW

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Page 9: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Hull construction

Page 10: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Sevan 1000 for Goliat - HHI November, 2013

Page 11: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Sevan 400 for Dana Petroleum – Western Isles Development Sevan 400 for Dana Petroleum Operated Western Isles Fields

Contract type: Technology license

Location: UK Northern North Sea

Water depth: 165m

Yard: COSCO Qidong Yard

Hull size: Sevan 400

Oil processing: 40 000 bod

Gas processing: 40 mmscfd

Oil storage: 400 000 bbls

Page 12: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Sevan 400 for Dana Petroleum – Western Isles Development Sevan 400 for Dana Petroleum Operated Western Isles Fields Construction at COSCO Qidong November 2013

Page 13: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Sevan Drillers (owner/ operator Sevan Drilling)

DP based MODU for Ultra deep water drilling

Carrying capacity of the drillship, motion as a semisubmersible

Yard: COSCO, China

Sevan Driller - Contracted by Petrobras

Sevan Brasil - Contracted by Petrobras

Sevan Louisianna – Contracted by LLOG Bluewater

Sevan Driller No:4

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Page 14: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Sevan 300 No:4 and 5 COSCO Nantong, Completion to accommodation units

First unit contracted by Petrobras

Page 15: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Contents

• Introduction and projects

• Features of the cylindrical hull

• Operational experience

• Permanent mooring in Cyclonic Conditions

• FPSO with SCRs in harsh deep environments

• FLNG application

Page 16: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Geo-stationary hull – Main benefits

• Hull facing environment with same shape in all directions – no need to rotate,

even in the harshest environmental conditions

• Axio-symetric hull – no weathervaning -> Eliminating turret and swivel

• Tolerant for weather spreading (waves/ wind/ current from different directions)

• Capex savings: Cost of turret /swivel as well as thrusters avoided

• Opex savings: Reducing requirement for marine crew and fuel consumption

• Increased flexibility:Spare capacity for tie ins simply by spare riser guide tubes

• Power transfer: Facilitates high electric power transfer

WAVESs

Sevan

Page 17: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Insignificant bending stresses due to global loads on the hull

• Eliminating typical wave induced fatigue loads

• Minimal hull deflections (sag/ hog) simplifying topside design

Page 18: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Favourable Motions compared to shipshaped FSU/ FPSO

Page 19: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Contents

• Introduction and projects

• Features of the cylindrical hull

• Operational experience

• Permanent mooring in Cyclonic Conditions

• FPSO with SCRs in harsh deep environments

• FLNG application

Page 20: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Sevan Hummingbird – Full scale motion recording program

Page 21: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Design wave conditions for cylindrical FPSOs in operation/

under construction

Page 22: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Contents

• Introduction and projects

• Features of the cylindrical hull

• Operational experience

• Permanent mooring in Cyclonic Conditions

• FPSO with SCRs in harsh deep environments

• FLNG application

Page 23: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Page 24: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Permanent mooring in Cyclone exposed areas JIP including model tests with Sevan Platforms

Demonstrated feasibility of safe permanent

mooring through cyclone condition

Significant increase in production uptime

based on avoiding disconnection

Mooring in fixed orientation eliminates

problem with rapid change of wind

direction forcing a shipshaped FPSO to

get waves beam on and excessive roll

Page 25: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Tuning of hull shape for motion optimisation

Page 26: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Contents

• Introduction and projects

• Features of the cylindrical hull

• Operational experience

• Permanent mooring in Cyclonic Conditions

• FPSO with SCRs in harsh deep environments

• FLNG application

Page 27: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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FPU/FPSO for SCR

Page 28: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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ENABLING SCRs FOR HARSH ENVIRONMENT FPSOs Sevan Hull Tuned for Optimized Motion Pattern

Steel Catenary Risers (SCRs) features:

- Lower cost

- Higher and more predictable durability

- Higher capacity for top tension,

temperature and pressure

- More flexibility for corrosion protection

and thermal insulation

Page 29: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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SCR Termination

SCR

TDZ

12 deg.

SCR Weigth coating

SCR hang-off

deck at el.18m Umbilical entry in

guide tubes .

Umbilical

termination/hang-

off at el. 46m

Page 30: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Contents

• Introduction and projects

• Features of the cylindrical hull

• Operational experience

• Permanent mooring in Cyclonic Conditions

• FPSO with SCRs in harsh deep environments

• FLNG application

Page 31: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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SEVAN FLNG

Page 32: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Sevan FLNG Concept

Tank Arrangement and Capacity

LNG storage (6 tanks): 180 000 m3

LNG/ LPG storage (1 tank): 30 000 m3

Condensate storage (6 tanks): 28 000 m3

Ballast tanks (24 tanks): 80 000 m3

LPG/LNG Tank

LNG Tanks

Condensate Tanks

Ballast Tanks

LNG production capacity with two trains

Up to 2,4 mmTPA

Page 33: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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SEVAN FLNG Main Dimensions

Based on Sevan Cylindrcal Hull

Hull diameter: 106 m

Main deck diameter: 120 m

Process deck diameter: 130 m

Main deck elevation: 37 m

Process deck elevation: 58 m

Operating Draft: ~20 -22 m

Process deck area: ~13 000 m2

Utility deck area: ~5 000 m2

Main deck area: ~4 300 m2

Process deck

Utility deck

Main deck

Double bottom

Page 34: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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SEVAN FLNG Main Dimensions

Page 35: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Sevan FLNG - Process Deck Arrangement

Page 36: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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Cooling seawater Intake

• Large cooling water requirement – typical for 2.4 MTPA 18 000 m3/h

• Seawater intake from cold deepwater

• Stationary unit-> no interference with mooring and risers

-> no swivel for cooling water required

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Page 37: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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LNG Offloading systems

Side-by-side Offloading

Sea states Hs = 2.0 / 2.5 m

Tandem Offloading

Sea states Hs = 3.5 / 4.5 m

Offset Side-by-side Offloading

Sea states Hs = 2.5 / 3.5 m

Page 38: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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LNG Offloading systems Offset Side-By-Side offloading to conventional LNG carriers based on loading arms

Page 39: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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LNG Offloading systems Conventional LNG carrier moored to a DP based HiLoad unit

Page 40: Sevan Company Presentation - NORWEPMajor.pdf1 Benefits of a cylindrically shaped floater for an FPSO application in cyclone exposed environments Presentation by: Fredrik Major, CBDO,

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«We make the (floater) world go round»