severe service valve

8/10/2019 Severe Service Valve

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Control Valves

for General

Applications


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The series 840 cage-guided valve is specially designed using recent

advancements in control valve technology. It is used to control a wide variety

of relatively clean liquids and gases at high pressure differentials. Congured

with either ow-to-open or ow-to-close trims, the valve is well suited for

steam, gas or liquids, where ow-to-close is typically used for liquid service

and ow-to-open for steam and gas.

The series 840 valve is exible, allowing a variety of trim types to be

installed in the body. In addition, its cage-guided construction reduces plug

vibration and provides stable performance throughout travel. All 840 trims

have a quick change design to guarantee convenient repair and easy trim

replacement.

The design of the 840H (drilled-hole-cage) valve is primarily used for severe

service applications requiring anti-cavitation or low-noise trim. In most

cases, high pressure drop in process conditions may cause erosion, noise or

vibration, which can af fect process control. The 840H is a good solution to

this severe service.

The anged body design is congured to meet ISA S75.03 face to face

dimensions. Weld end body congurations are available with socket weld

ends through 2 size and buttweld ends through 16.

The CCI MSD-II spring-diaphragm actuator is standard for this product and

is pre-selected by valve size. Built in reverse (spring close) or direct (springopen) acting congurations, this unit provides control and seat loading in

line with industry values. Refer to the CCI MSD-II actuator catalog for more

detailed information.

Standard materials allow compliance with NACE MR0175 and are also

suitable for power plant and renery applications. The soft seat option meets

FCI 70-2 Class VI seat leakage.

2

CCIs 840G/840H delivers superior control

performance and reliability.

Figure 1: 840G Typical valve with diaphragmand handwheel or manual shutoff

eziSevlaV "02hguorht"1

sgnitaR )elbaliavaSIJdnaNID(0052-051ssalCISNA

2elbaT

snoitcennoCdnE )WSdnaWB(sdnEdleW,egnalFecaFdesiaR

slairetaM 1elbaT

erutarepmeT 3elbaT

noitaziretcarahCwolF noitacilpparuoytiusotegatnecreplauqenoraeniL

tneiciffeoCwolF 4elbaT

egakaeLtaeS IVroVssalCISNA-noitpO,VIssalCISNAdradnatS

snoisnemiD 6dna5selbaT

mirT -delirD,egaC-wodniW,troPelgniS(mirTegnahCkciuQ

)egaC-eloH

Specications


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Table 1: Materials

traP lairetaM

&ydoB

tennoB

sselniatS,leetSnobraC

,lenoM,leetSyollA,leetS,02yollA,C/ByolletsaH

,eznorB-lA,eznorB,muinatiTrehtO,lekciNxelpuD

lairetaMdegroF,gnitsaC

mirT

,SS014,02A,L613,SS613,C/ByolletsaH,30813SNU

,lenoM,HP4-71,eznorB-lA,yollA-iN

muinatiT

teksaG

SS613ro403:dnuoWlaripSliofarG,nolfeThtiw

tfoS,liofarG,nolfeT:talFsretliF

ecnalaB

laeS

,MDPE,EFTdelliFssalG,lenocnI,etihparG,notiV

nobraC

gnikcaP ,nolfeTdelliFssalG,EFT-V

laeSswolleB,etihparG

Wide choice of design and material meet wide

application requirements.

Wide Application

Power: NPP, TPP, CCPP, Co-Gen, DH

Oil & Gas: Onshore, Offshore, Renery

Petro-chem: NCC, Ethylene, BTX, PS, SM, VCM, PVC, LDPE, HDPE

Fine-Chem: HCL, H2SO

4, NHO

3, Acetit Acid, PTA, AN, NH

3, Pulp & Paper

Chemical: Dyes, Cosmetics, Caprolaktam

Cryogenic: LNG

Table 2: Range of Supply: Series 840 Valve End Connections: RF, RTJ, BW(if required, SW connections can be supplied in sizes marked with*)

evlaV

eziS

sgnitaRssalCISNA

051# 003# 006# 009# 0051# 0052#

"1~ * * *

"2/11 * * *

"2 * * *

"3

"4

"6

"8

"01

"21

"61~"41

"02~"81


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4

Series 840 Valve Features

Quick Change Trim

All internal parts can

be inspected easilyby removing bonnet

and cage.

Fail Mode

Fail-to-close on loss

of air is standard. Fail-

to-open on loss of air

is also available.

Diaphragm, piston,

hydraulic, and

electric actuation is

available.

Rolling Diaphragm Actuator

Rolling Diaphragm design

minimizes variance of effective

pressure area and

increases accuracy

Multi-spring

Multi-spring design allows very

low hysteresis and dead band.

Proven Trim Design

Single P-port, multi-

step, V-notch type

cage

Accessories

All types are

available to

meet

requirements

Valve Performance Characteristics (% Cv vs.% Stroke)Valves are custom characterized to accommodate a wide range of variables.

Linear Modied Equal Percentage Equal Percentage


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All the benets of CCIs proven technology

combined with a full compliment of features.

Features

n Simple to change capacity and characteristics: A simple cage change is

all that is required to change between reduced and full-sized capacity

trims or between linear and equal percentage characteristics.

n Tight shutoff: A variety of shutoff classes from ANSI IV through VI are

available to meet application requirements.

n Sour gas/corrosive uid capable: The wide choice of body and trim

materials allows the series 840 valves to be applied to corrosive/sour

gas services with full compliance to NACE requirements.

n Easy maintenance: Top-entry design and a cage-retained seat ring allow

for quick inspection or trim change.

Table 3: Temperature Range Series 840 Valves

evlaV

mirT

ISNA

ssalC

taeS

epyT

epyTtennoB taeS

egakaeLdradnatS dednetxE

"4~"2/1

051#

hguorht

009#

tfoS ~C03-

C032

~C691-

C032 IV

051#

hguorht

0052#

lateM ~C03-

C003

~C691-

C565 V,VI

"02~"6

051#hguorht

006#

tfoS ~C03-

C032

~C691-

C032 IV

051#

hguorht

0052#

lateM ~C03-

C003

~C691-

C565 V,VI

For more detail of models, please contact your authorized CCI representative.

ts1 dn2

ngiseDydoB ngiseDmirT

048 ebolG G ediuGpoT,ediuGegaC

068 elgnA H egaCeloHdellirD

038 yaW3 T )gnixiM,gnitreviD(yaW3

008 ebolGereveS

D GARDdradnatS

SBT ssapyBenibruT

Series 840 Valves Model Classication


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Quick Change Trim

Unbalanced Design, Multi-step, (Cascade) Trim, EQ%

Quick Change Trim

Cage Guide Design, Balanced Trim, Metal/Soft Seat

Figure 2: Quick Change Trim

Quick Change TrimQuick Change Trim is now a popular and basic requirement for all types

of control valves. According to the Practical Guide to Control Valves edited

by Instrument Society of America (ISA), Valve Trim shall be of the Quick

Change type for ease of maintenance, no internal components shall be

screwed or welded into the valve bodies or bonnets. Trim shall be designed to

provide equal pressurization around the plug in order to minimize vibration

and prevent any potential problem from binding.

Series 840 valve quick change trim for ease of

maintenance

6


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Drilled-Hole-Cage/ 840HThe 840H Drilled-Hole-Cage trim provides proven performance in high

pressure drop applications without cavitation, noise, erosion and vibration

common problems associated with general trim design. The Drilled-Hole-

Cage trim design is suitable for most pressure drop services except very severe

services with very high pressure drop.

Anti-Cavitation

Cavitation occurs in liquid process when local pressure uctuations near

the liquid vapor pressure result in the sudden growth and collapse of vapor

bubbles (cavities) in downstream liquid. Cavitation often produces high

levels of noise and vibration in the system. To avoid this cavitation problem,the right number of multi-stage and multi-path trim design should be

adopted.

Low-Noise

High mass ow and/or pressure drop in compressible uids like gas or steam

is a major source of noise and accompanies vibration in the system. The

right source treatment depends on the right multi-path, multi-stage trim. CCI

Drilled- Hole-Cage design provides noise attenuation in a modular design.

Figure 3: Stages

Anti-Cavitation

Multi-Stage Anti-Cavitation

Low-Noise

Multi-Stage Low-Noise

Anti-Cavitation and Low Noise Trims


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8

Rated Series 840 Valve Capacity (Cv)

Table 4: For valve sizes greater than 16, consult with factory

egaCdradnatS/G048 egaCeloHdellirD/H048

ssalCISNA ssalCISNA

)sehcnI( 003~051# 006~004# 0051~009# 003~051# 006~004# 0051~009#

ydoB

eziS ekortS

gulP

eziS raeniL %QE raeniL %QE raeniL %QE raeniL %QE raeniL %QE raeniL %QE

4/3

4.0

8/1 1.0 1.0 1.0 1.0

23/5 2.0 2.0 2.0 2.0

8.0

4/1 8.0 8.0 8.0 8.0

8/3 0.3 0.3 0.3 0.3 0.3 0.3

2/1 2.5 2.5 2.5 2.5 2.5 2.5

8/5 0.7 0.7 0.7 0.7 0.7 0.7

4/3 0.9 0.9 0.9 0.9 0.9 0.9

1

4.0

8/1 1.0 1.0 1.0 1.0

23/5 2.0 2.0 2.0 2.0

8.0

4/1 8.0 8.0 8.0 8.0

8/3 0.3 0.3 0.3 0.3 0.3 0.3

2/1 2.5 2.5 2.5 2.5 2.5 2.5

8/5 0.7 0.7 0.7 0.7 0.7 0.7

4/3 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9

1 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61

2/11 2.1 2/11 03 03 03 03 03 03 62 42 62 42 62 42

2 6.1 2 55 55 55 55 25 25 04 04 04 04 04 04

2/12 6.1 2/12 57 57 57 57 57 57 56 06 56 06 56 06

3 0.2 3 011 011 011 011 501 59 59 09 59 09 59 09

4 0.2 4 091 091 091 091 081 071 061 041 061 041 051 041

5 8.2 5 082 082 082 082 052 022 052 022 052 022

6 8.2 6 004 004 004 004 063 023 043 092 043 092 033 092

8 0.4 8 047 047 526 075 095 545 026 065 035 084 035 084

01 0.4 01 0501 0501 049 538 098 077 058 007 067 076 067 076

21 2.5 21 0561 0561 0051 0431 0511 0001 0031 0011 0031 0011 078 027

41 2.5 31 0002 0002 0971 0551 0841 0411 0541 0521

61 2.5 51 0072 0072 0012 0081 0032 0002 0581 0581


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Product Digest: Valves

evlaVeziS

051 003 006 009 0051 0052

"6~

"21~

"02~

evlaVeziS

051 003 006 009 0051 0052

"6~

"21~

"02~

0

Globe (casting, forging) Under/Over

Flow, RF, BW, SW, RTJ

Quick Change Trim, Window Cage, Top-

Guided, Cage-Guided

ANSI IV, V, VI (soft), EQ%, Linear,

Quick Open

nQuick Response

nHigh Resolution

nEasy Maintenance

nWide Application

nTop Entry Servicing

nEasy Maintenance

nFail Mode, Manual Override

Body Conguration:

Trim Design:

Leakage Class:

Design Feature:

Size & ANSI Class:

Globe (casting, forging) Under/Over

Flow, RF, BW, SW, RTJ

Drilled-Hole-Cage, Anti-Cavitation,

Low-Noise Design, 1 Stage, Multi-Stage

ANSI IV, V, VI (soft), EQ%, Linear

Modied Linear

nAnti-Cavitation Trim

nLow-Noise Trim

nHigh Rangeability

nBuilt for Severe Service

nCompact, Easy Maintenance

Valve Model: 840G 840H


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Product Digest: Valves

Angle (cast ing, forging) Under/Over

Flow, RF, BW

Drilled-Hole-Cage, Anti-Cavitation,

Low Noise Design, 1 Stage, Multi- Stage


Modied Linear

nAnti-Cavitation Trim

nLow-Noise Trim

nHigh Rangeability

nBuilt for Severe Service

nCompact, Easy Maintenance

nRecommendable for

Flashing Application

3 Way, Diverting, Mixing, BW, RF

Linear, Full or Reduced Port

ANSI III, IV

nHigh Capacity

nStable Operation with Cage Guiding

nDurability by Rugged Structure

nVarious Body and Trim Design

nQA in Accordance to ANSI B16.34

Angle (cast ing, forging) Under/Over

Flow, RF, BW

Quick Change Trim, Window Cage,

Top Guided, Cage Guided


Quick Open

nQuick Response

nHigh Resolution

nEasy Maintenance

nWide Application

nTop Entry Servicing

nEasy Maintenance

n Fail Mode, Manual Override

evlaV

eziS 051 003 006 009 0051 0052

"6~

"21~

"02~

evlaV

eziS 051 003 006 009 0051 0052

"6~

"21~

"02~

evlaVeziS

051 003 006 009

"21~

"02~

860G 860H 830T


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Product Digest: Actuators

aerA ekortS

05 "6

311 "21~

002 "81~

313 "42~

004 "42~

aiD ekortS

092 mm04

043 mm05

004 mm07

005 mm07

L005 mm001

056 mm031

2

Double Acting or Spring Return Piston

Fail Open, Fail Close or Fail In Place

Cylinder: Amalgon

Shaft: Stainless Steel

End Cap: Aluminum

Yoke: Carbon Steel

Hand Wheel with Gear Box

nHigh Resolution

n Dynamic Response

nVery Fast Stroking Speed

nVery Low Dead Band, Hysteresis,

Linerarity

Multi-Spring Rolling Diaphragm

Direct Acting (DA) for Fail Open,

Reverse Action (RA) for Fail Close

Case: Carbon Steel

Yoke: Carbon Steel

Diaphragm: EPMM + Nylon

Top Mounted or Side Gear

nLow Hysteresis, Dead Band

nLow Air Consumption

nExtra Long Lifetime

nQuick Response

Pneumatic Actuators: MSD II Diaphragm Piston

Type:

Action:

Material:

Manual Override:

Design Features:

Size & Stroke:


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Product Digest: Accessories

Solenoid

12 VAC, 12 VDC

24 VAC, 24 VDC

Limit Switch

Lever, Proximity

Lock Up Valve

Quick Exhaust Valve

Air Filter Regulator

Max Supply Pressure: 15 kgf/cm3

Max Output Pressure: 4 - 7 kgf/cm3

Aluminum, StainlessAluminium with Epoxy Coating for

Offshore Application

Electro-Pneumatic (E/P)

Input: 4 20 mA DC,

AC below 24 V

Enclosure: Exdm II B(C) T6

Exia II BT6 IP66

Pneumatic-Pneumatic (P/P)

Input: 3 15 Psi (0.2 -7kgf/cm3)

Supply: 20 100 Psi (1.4 -7.0 kgf/cm3)

Intelligent Positioner

Input: 4 20 mA DC, AC

Smart/HART Protocol

Fieldbus/Probus

I/ P Transducer

Position Transmitter

Output: 4 20 mA DC, AC

Protection: IP67

Volume Booster

Max Supply: 10 kfg/cm3

Max In/Output: 7 kgf/cm3

Positioner Air Handling Parts Others


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CCI is the worlds leading manufacturer and supplier of control valvesolutions. The company has a proven track record of solving customers

control valve problems with its unique DRAG tortuous path valve

technology.

CCI has earned a distinguished reputation in the severe service valve industry

since it designed, built and patented the rst DRAG valve in 1967. From this

rst DRAG valve came the vision for a series of products that revolutionized

the severe service control valve industry. The strategic acquisition of Sulzers

valve and control division in 1997 and BTG Valves in 2001, complimented

CCIs position as the leader in severe service.

Since 1996, CCI has produced conventional control valves in its Kimpo, Korea

plant, producing ported cage and drilled-hole-cage valves suitable for general

or less severe service applications.

CCI is the only valve company in the world dedicated to solving problems

in severe service valves. Over 35% of CCIs workforce are graduate engineers,

giving CCI the highest percentage of graduate engineers in the control

valve industry. In addition to design engineering and technical support,

CCI engineers are utilized in sales, project management, quality assurance,

procurement & manufacturing.

CCI has manufacturing, sales and service locations strategically located

worldwide to offer expert help with your specic problem applications.

4

About CCI

CCI BTG Valve CCI Globe Valve CCI Spraywater Valve


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DRAG is a registered trademark of CCI.

Contact us at:[email protected]

Visit us online at:www.ccivalve.com

CCI World Headquarters

California

Telephone: (949) 858-1877

Fax: (949) 858-1878

22591 Avenida Empresa

Rancho Santa Margarita,

California 92688

USA

CCI Switzerland

formerly Sulzer Thermtec

Telephone: 41 52 262 11 66

Fax: 41 52 262 01 65

Hegifeldstrasse 10, P.O. Box 65

CH-8408 Winterthur

Switzerland

CCI Korea

Telephone: 82 31 985 9430

Fax: 82 31 985 0552

26-17, Pungmu-Dong

Throughout the world, companies rely on CCIto solve their severe service control valveproblems. CCI has provided custom solutionsfor these and other industry applications formore than 30 years.

CCI Japan

Telephone: 81 726 41 7197

Fax: 81 726 41 7198

194-2, Shukunosho

Ibaraki-City, Osaka 567-0051

Japan

CCI Sweden (BTG Valves)Telephone: 46 533 426 00

Fax: 46 533 125 00

Box 602

661 29 Sfe

Sweden

CCI Austria

formerly Spectris Components GmbH

Telephone: 43 1 869 27 40

Fax: 43 1 865 36 03

Carlbergergasse 38/Pf.19

1233 Vienna

Austria

Sales and service locations worldwide.

severe service valve

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