sf6 gas recycling abb conceptfile/sf6+gas+management+program+.pdf · sf6 gas management australia...
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© ABB Group May 3, 2012 | Slide 1
SF6 Gas ManagementAustralia
Dr B. Alexander; ABB Australia Pty Limited, Moorebank, Australia
© ABB GroupMay 3, 2012 | Slide 2
SF6 Presentation Overview
Clean Energy Future LegislationPower industry problemSignificance of ABB’s recycling technologyABB Strategy for SF6 Gas Management in AustraliaSF6 Gas Management Service offeringCustomer benefitsSF6 safety issuesBest practice inventory managementSummary of Proposed SF6 lifecycle
© ABB GroupMay 3, 2012 | Slide 3
Clean Energy Futures Legislation
From 1 July 2012 SF6 imported into or manufactured in Australia will incur the carbon tax, that is;
on all gas and gas filled equipment
Importers of SF6 and importers of equipment containing SF6 will require a license.
ABB will be licensed
Recycling of SF6 will not be considered as manufacturing and therefore does not incur a carbon tax
© ABB GroupMay 3, 2012 | Slide 4
Clean Energy Futures Legislation
Number of tonnes of carbon dioxide
equivalence of SGGx Applicable
Charge + xNumber of
tonnes of SGG
PrescribedRate( () )
Formula for calculating levy on imported or manufactured Synthetic Greenhouse Gas
© ABB GroupMay 3, 2012 | Slide 5
Clean Energy Futures LegislationCarbon Price Mechanism - Cost per tonne of SF6
Carbon price $/tCO2e
Carbon price eq. / tonne
SF6
Total Levy 1 / tonne SF6
FY 2013 $23.00 $549,700 $549,865
FY 2014 $24.15 $577,185 $577,350
FY 2015 $25.40 $607,060 $607,225
FY 2016 benchmark average auction charge
1. This includes the cost recovery levy or prescribed rate of $165/tonne of synthetic greenhouse gas imported and will be administered as a total levy.
© ABB Group May 3, 2012 | Slide 6
Power industry problemWhy offer SF6 management as a service?
First generation SF6equipment now being replacedClassified as a Greenhouse GasCompliant recovery and disposal required at end of lifeLimited disposal options availableCost to businessSafety and environmental risk
ABB InnovationSF6 Recycling Plant
ABB InnovationSF6 Recycling Plant
© ABB Group May 3, 2012 | Slide 9
Significance of new technology
Used SF6 acceptable for reuse(IEC60480) > 97.0 v/v% pure
Gas
Car
t
Technical grade SF6(IEC60376) > 99.7 w/w % pure
Possibility of gas recycling by manufacturerM
anuf
actu
rer R
ecyc
ling
Inci
nera
tion
Pure SF6
Hea
vy C
onta
min
atio
nLi
ght C
onta
min
atio
n
AB
B R
ecyc
ling
Plan
t
ABB Recycling Plant handles all levels of contaminated gas
Recycled to > than IEC 60376
© ABB GroupMay 3, 2012 | Slide 10© ABB Group May 3, 2012 | Slide 10
SF6 value chain – Power products industry
SF6 cleaningusing gas carts
MAINTAIN
Filling, refilling,reclaiming, quality assessment,leak detection,gas sensing,logistics,inventory, reporting
BUILD
SF6 used incommissioningnew HV and MVswitchgear andcircuit breakers
SUPPLY
SF6distributors
DECOMMISSION
Decommissionningof old switchgear, SF6 needs to be reclaimed anddisposed of ina compliant manner
DISPOSE
Contaminated SF6 gas is incineratedor processed forreuse by gas distributors
Carbon Tax Regulations
High logistic costs and energy consumption
© ABB GroupMay 3, 2012 | Slide 11© ABB Group May 3, 2012 | Slide 11
SF6 value chain – Power products industryABB Strategy for SF6 Gas Management
MAINTAIN
Filling, refilling,reclaiming, quality assessment,leak detection,gas sensing,logistics,inventory, reporting
BUILD
SF6 used incommissioningnew HV and MVswitchgear andcircuit breakers
DECOMMISSION
Decommissionningof old switchgear, SF6 needs to be reclaimed anddisposed of ina compliant manner
DISPOSE
Contaminated SF6 gas is incineratedor processed forreuse by gas distributors
Carbon Tax Regulations
ABB is providing a complete environmental management solution
ABBSF6 Recycling Centre
SUPPLY
SF6distributors
Amount imported
is reduced
Need to dispose is eliminated
© ABB GroupMay 3, 2012 | Slide 12
SF6 management activities
Disposal of gas SF6 inventory managementRecycling of SF6 to technical grade standard IEC 60376Reclaiming used and contaminated gasDecommissioning of HV and MV switchgearLive Monitoring of SF6 equipment.
Customer benefitsLower risk
Improved safety performanceReduced risk of non compliance to regulationsAdherence to local standardsUse of ABB’s qualified service techniciansMake reporting to authorities easier
Customer benefits (continued)Reduced costs
Reduced maintenance and replacement costsReduced work time on siteImproved protection and extension of product lifeEnhanced asset management capabilities
Customer benefits (continued)Decreased carbon footprint
Support environmental policy objectivesReduction in greenhouse gas emissions
Safety management issuesManaging SF6 decomposition by-products
Highly arced gas can produce hazardous decomposition by-productsContact with water (moisture) can turn by-products into corrosive acidSuitable cylinders/valves for gas recovery must be used
Acid by-products may corrode cylinders and or valves
PPE for handling acid by-products required
Best practice SF6 inventory managementCylinders and valves
Colour co-ordinated cylinders
Green shoulder technical grade gasYellow shoulder used gas
Special RPV valves for new SF6
Reduce risk of compromising purity of clean gas
Corrosive resistant valves and cylinders for contaminated gas
Improves safety
Summary of Proposed SF6 lifecycle
Use of SF6 in electrical equipment
Decommission, maintainSF6 switchgear
Transport used SF6 toABB Recycling Centre
Recycle using ABB’sPatented Technology
Reclaim contaminated,used or unwanted SF6
Reuse clean green SF6
Quality assurancecheck to IEC60376
Deliver technical gradeSF6 to customer