shanthi gears | manufacturers and exporters of gears
TRANSCRIPT
Shanthi Gears Presentation
Executive Summary•4 Decades of Experience in Gear/Gear Box Solutions
•State of Art Manufacturing Facility
•Strong Re-engineering & Servicing Capability
• Indian Company with European Expertise
•Part of Murugappa Group
Certifications
Only Indian Gear Manufacturer
To be AS9100 C Certified
History
Customers
Engineering 50 Member Engineering Team
Strong Re-engineering Capability Customized Product Engineering Trained in Engg Tools like Solid Works/Pro E /
ANSYS / PLM Packages
10 Member Focused R&D Team2 German Expats Focused on Planetary Drives
R&D
CAD | CAM | PLM TOOLS
Products & ServicesGear Box Products
SparesServicing
Servicing of Gear Box (any Make)
Retrofit & Re-engineeringPredictive Maintenance Services
Std Helical / Bevel / Worm GB/ Gear Motor
Customized Gear BoxPlanetary Gear Box
Internals for All GB
Loose Gears
Infrastructure
Foundry
Non Ferrous | Fabrication
Unit C - Machining Unit• Fully Integrated Gear Manufacturing Unit
–Foundry & Fabrication / Heat Treatment– In house Cutter Manufacturing
• State of Art Infrastructure–75 Gear Hobbing Machines–40 Profile Grinding Machines–12 CMM / Profile Testing Units
• Experienced Work force
CNC 6 Axis Horizontal Machining Centre
Grinding Park
Manufacturing Facility
Manufacturing Facility
Heat Treatment
Heat Treatment
IT Systems Since 2004
Gears – Product RangeFew mm to 3.2
MeterUp to 30 Module
Straight Bevel Spiral Bevel
Geared Motor – Up to 90 kW
Coal Mill VRM – 660 kW
Roller press Planetary Gearbox1200 kW980 / 16.8 rpm
China make Cement Mill VRM – 5400 kW
China make Cement Mill VRM – 5400 kW
Cement Mill VRM planetary arrangement refurbishment
1200 kW – Raw Mill VRM Servicing
Planetary DrivesRatio up to 4200
Torque up to 1.5 Million Newton Meter
Catalogue for Range of Applications
German Engineering / Manufactured in India
Main Hoist Planetary Gear Box
INPUT POWER : 400 kW @ 740 rpmTOTAL RATIO : 118.7 : 1 (SHAFT A DRIVING) : 120.2 : 1 (SHAFT B DRIVING) : 59.7 : 1 (BOTH SHAFTS DRIVING)
Planetary Drive
Ratio i : 160Output power P2 : 150 kWMaximum torque Tmax : 145000 Nm
Planetary Gear Box-Sugar Industry
Ratio i : 30.3Input speed n1 : 1500 /1000 rpmOutput speed n2 : 49.5 / 33 rpmOutput torque T2 : 3449 / 3896 NmOutput power P2 : 17.9 / 13.5kWMaximum torque Tmax : 15000Nm
SERVICE SETUP
• COIMBATORE
SERVICE SETUP
• CHENNAI
• PUNE• MUMBAI
• BANGALORE
• BARODA
• DELHI
• JAMSHEDPUR
• RAIPUR
• KOLKATTA
• COIMBATORE
REFURBISHMENT OF ANY MAKE GEARBOX
RE-ENGINEERING
CONDITION MONITORING
Thank You