Shears, Balers & Briquetting PressesProduct Overview

DEDICATED TO PERFORMANCE

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20 years of high-quality plant engineering – Scrap and Metal Recycling made by SICONWith two decades of experience in plant design and with a continuously growing team SICON has realized a multitude of domestic and international projects. Among serviced customers are many small- and mid-sized scrap recyclers as well as multi-national steel plants and conglomerate recycling companies.

SICON offers the right machine and best-fit system for any requirement within the scrap and metal recycling business. Furthermore, SICON offers its customers to oversee each step of a project and acts as a complete solution provider for highly-customized projects and systems. Our expertise and product portfolio ranges from single machines up to complete project planning and realization of system upgrades.

All of our machines are field-tested in our Technical Research Center (TRC), where our equipment and processes are being developed and improved continuously. Our latest development is the LIBS-based LaserSort, which is available for customer testing alongside the EcoShred® Vertec.

SICON is representing the machines from the well known and family owned turkish producer Aymas Recycling Machinery.

Aymas’ portfolio includes shears, balers and briquetting machines of the highest quality, designed and built with the commitment of a company that has been focusing on the scrap industry for 20 years. Aymas and SICON work together to supply the scrap industry with a complete range of machines, from shredders to shears with the necessary downstream equipment at the highest and customized level. Even the best machines need service from time to time. SICON is committed to providing intensive service from in-stallation support to commissioning, regular inspections and the supply of spare/wear parts. The service is delivered directly to the customer from the USA to ensure short reaction and lead times.

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HP3-C Series - High Speed Continious Feeding Scrap Balers 08

HP3 Series - Heavy Duty Scrap Balers 10

HP2 Series - Compression Scrap Balers 12

IN Series - Inclined Shears 04

SB Series - Shear Balers 06

BP Series - Briquetting Press 14

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Inclined Shears

SICON - IN Series

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S• Directandcontinuousfeed-in

• Fasteroperation,asnopre-processingisrequired

• Lowoperatingcosts

• Soliddesignforlongandtrouble-freeoperation

• Customer-specificdesignwithcleaningunitforshearedscrap

• Cleaningsolutionsfortheshearedscrapavailable

Inclined shears from SICON are the perfect solution when continuous

operation at very low processing costs is required. The inclined chute

allows any length of scrap. Easy and quick installation makes the shear

suitable for any scrap yard and steelplant.

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Inclined Shear IN 700 IN 900 IN 1100-L IN 1250 IN 1400

Cutting Force [mt] 700 900 1,100 1,250 1,400

Hold Down Force [mt] 100 160 160 250 250

Side Compression Force [mt] 2 x 85 2 x 120 2 x 120 2 x 180 2 x 220

Cutting Width [mm/inch] 900 / 35 1,040 / 40 1,040 / 40 1,040 / 40 1,200 / 47

Number of Cuts [cuts/min] 2-3 2-3 2-3 2-3 2-3

Max. Capacity [mt/h] 20 25 35 50 70

Weight [kg/lbs] 55,000 / 122,000 78,000 / 170,000 85,000 / 190,000 120,000 / 265,000 150,000 / 330,000

Electric Motor Power [kW/HP] 160 / 220 2 x 110 / 150 2 x 130 / 175 3 x 132 / 180 3 x 160 / 220

Chamber Dimensions (W x L) [mm/inch] 2,100 x 7,000 80 x 275

2,100 x 7,000 80 x 275

2,100 x 8,000 80 x 315

2,350 x 8,000 90 x 315

2,500 x 10,000 100 x 390

General Dimensions (W x H x L) [mm/inch] 3,700 x 8,000 145 x 315

3,500 x 9,000 140 x 355

4,600 x 10,000 180 x 390

4,600 x 11,000 180 x 430

5,400 x 11,000 210 x 430

Working pressure is 300 bar. Capacity depends on material.

SICON is representing the machines from the well known and family owned turkish producer Aymas Recycling Machinery.

Aymas’ portfolio includes shears, balers and bri-

quetting machines of the highest quality, de-

signed and built with the commitment of a com-

pany that has been focusing on the scrap indus-

try for 20 years. Aymas and SICON work together

to supply the scrap industry with a complete

range of machines, from shredders to shears with

the necessary downstream equipment at the

highest and customized level.

Even the best machines need service from time

to time. SICON is committed to providing inten-

sive service from installation support to com-

missioning, regular inspections and the supply

of spare/wear parts. The service is delivered di-

rectly to the customer from the USA to ensure

short reaction and lead times.

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Shear Balers

SICON - SB Series

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Versatility is the main feature of the machine series. Perfect for

bulky light scrap, either a high density or a precise cutting

length is required.

• Suitableforshearingandbaling

• Fastandsmoothremoteoperation

• Easyinstallation,reducedcivilengineeringworks

• Stationaryandmobileversions

• Heavy-dutydesignforalongandreliablelifetime

• Cleaningsolutionsfortheshearedscrapavailable

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Shear Balers SB 630 SB 900 SB 1100

Cutting Force [mt] 630 900 1,000

Hold Down Force [mt] 120 170 210

Box Closing Force [mt] 240 240 340

Pusher Ram Force [mt] 140 140 210

Cutting Width [mt] 900 900 1,040

Box Length [mm/inch] 6,000 / 235 6,000 / 235 7,000 / 275

Box Width [mm/inch] 2,450 / 95 2,450 / 95 2,700 / 105

Bale Dimensions [mm/inch] 800 x 600 / 30 x 23 800 x 600 / 30 x 23 1,000 x 600 / 40 x 23

Number of Cuts [cuts/min] 3-5 3-5 3-5

Max. Capacity [mt] 20 25 30

Weight [kg/lbs] 70,000 / 155,000 80,000 / 175,000 100,000 / 220,000

Electric Motor Power [kW/HP] 2 x 90 / 120 2 x 90 / 120 2 x 110 / 150

General Dimensions [mm/inch] 2,600 x 4,000 x 15,000 100 x 160 x 590

2,600 x 4,000 x15,000 100 x 160 x 590

3,000 x 4,200 x 17,000120 x 165 x 23

Working pressure is 300 bar. Capacity depends on material.

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SICON - HP3-C Series

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Perfect high-performance baler for the automotive

industry, steel industry and scrap processors. Suitable for

steel and non-ferrous scrap with bale dimensions from

300 x 300 to 600 x 600 mm (12 x 12 to 24 x 24 inch).

• Heavy-dutyindustrialdesign

• Easyinstallation

• Widevarietyofdifferenttypesforspecificrequirements

• Highbaledensity

• Fastoperation

3-Compression High Speed Continuous Feeding Scrap Balers

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HP3-C High Speed Continious Scrap Balers

30 x 30-ECO 40x40-ECO 30x30 40x40 40x40-T2 50x50 60x60

Bale Size [mm/inch] 300 x 300-ECO12 x 12

400 x 400-ECO16 x 16

300 x 30012 x12

400 x 40016 x 16

400 x 400-T216 x 16

500 x 50020 x 20

600 x 60023 x 23

Main Cylinder Power [mt] 200 200 200 200 200 300 400

Max. Capacity (Steel) [mt/h] 7.5 9 14 16 20 25 30

Max. Capacity (Copper) [mt/h] 11 13 16 20 24 30 35

Max. Capacity (Al) [mt/h] 2.5 3 5 6 7.5 9 11

Cycle Time [sec] 45 45 30 30 30 60 60

Motor Power [kW/HP] 75 / 100 75 / 100 150 / 200 150 / 200 225 / 305 225 / 305 270 / 370

Feeding Opening [mm/inch]1,000 x 1,60040 x 60

1,000 x 1,600 40 x 60

1,000 x 1,60040 x 60

1,000 x 1,60040 x 60

1,250 x 1,80050 x 70

1,250 x 1,80050 x 80

1,200 x 2,50047 x 100

Chamber Size [mm/inch]1,000 x 2,700 x 900 /40 x 105 x 35

1,000 x 2,700 x 900 /40 x 105 x 35

1,000 x 2,700 x 900 /40 x 105 x 35

1,000 x 2,700 x 900 /40 x 105 x 35

1,250 x 2,700 x 1,00050 x 105 x 40

1,250 x 2,800 x 1,10050 x 110 x 45

1,500 x 3,600 x 1,20060 x 140 x 45

Machine Weight [kg/lbs] 29,00065,000

30,00066,000

58,000130,000

58,000130,000

65,000144,000

85,000190,000

110,000243,000

Footprint [mm/inch]4,600 x 6,200180 x 245

4,700 x 6,200185 x 245

4,600 x 6,200180 x 245

5,600 x 6,500220 x 255

6,700 x 7,000260 x 275

7,000 x 8,000275 x 315

8,500 x 11,000335 x 430

Density: Steel <= 3 kg/dm³, Copper <= 3.5 kg/dm³, Aluminum <= 1.2 kg/dm³, working pressure is 300 bar. Capacity depends on material.

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3-Compression Heavy Duty Scrap Balers

SICON - HP3 Series

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The right machine for medium production requirements of up to 17 t/h.

Suitable for steel and non-ferrous scrap with bale dimensions from

250 x 250 mm to 800 x 800 mm (10 x 10 to 30 x 30 inch).

• Heavy-dutyindustrialdesign

• Easyandsimpleinstallation

• Suitableforawidevarietyofdifferentmetalfeedstocks

• Highbaledensity

• Baledimensionsfrom300 x 300 to 400 x 400 mm (12 x 12 to 15 x 15 inch).

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HP3 Series - Heavy Duty Scrap Balers

25 x 25 30 x 30 30 x 30-W 40 x 40 40 x 40-W 50 x 50-W 60 x 60-W 70 x 70-W

Bale Size [mm/inch] 250 x 250 10 x 10

300 x 300 12 x 12

300 x 30012 x 12

400 x 40016 x 16

400 x 40016 x 16

500 x 50020 x 20

600 x 60023 x 23

700 x 70027 x 27

(optional) 350 x 35013 x 13

400 x 300-W16 x12

400 x 30016 x 12

400 x 300-W16 x 12

500 x 600-W20 x 23

600 x 700-W23 x27

800 x 800-W30 x 30

Main Cylinder Power [mt] 150 150 210 210 210 300 300 300

Max .Capacity (Steel) [mt/h] 2.5 3 6 4 7 15 15 15

Max .Capacity (Copper) [mt/h] 3 4 7 5 8 17 17 17

Max. Capacity (Al) [mt/h] 1 1 2 2 3 5 5 5

Cycle Time [sec] 90 90 90 90 90 90 90 90

Motor Power [kW/HP] 37 / 50 37 / 50 90 /120 37 /50 90 /120 150 / 200 150 / 200 150 / 200

Chamber Size [mm/inch] 800 x 1,80030 x 70

800 x 2,00030 x 80

1,500 x 2,00060 x 80

1,000 x 2,00040 x 80

1,500 x 2,50060 x 100

2,000 x 2,50080 x 100

2,000 x 2,50080 x 100

2,000 x 2,50080 x 100

Weight [kg/lbs] 12,00026,500

14,00031,000

32,00070,000

18,00040,000

34,00075,000

52,000115,000

56,000123,000

65,000143,000

Footprint [mm/inch]3,200 x 5,500125 x 215

3,400 x 7,000130 x 275

5,900 x 9,000230 x 355

3,800 x 7,000150 x 275

5,900 x10,000230 x 390

7,000 x10,000275 x 390

7,500 x 11,000295 x 430

8,000 x 11,000315 x 430

Density: Steel <= 3 kg/dm ³, Copper <= 3.5 kg/dm³, Aluminum <= 1.2 kg/dm³ Working pressure is 300 bar. Capacity depends on material.

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Briquetting Press

SICON - BP Series

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Versatile briquetting machine in various sizes for a wide

range of different materials: ferrous and non-ferrous

metals, especially for turnings. Turnings can be pre-

treated, e.g. by shredding.

• Heavy-dutydesignforindustrialmulti-shiftoperation

• Completesystemsfrompre-processing,feeding,brequettingandstorage

• Highdensityavailable

• Fullyautomatedsystemsandacorrespondingintegrationintotheexisting

production processes

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Briquetting Press BP60 BP80 BP100 BP120 BP140 BP160 BP180 BP200

Briquette Diameter [mm/inch] 60 / 2 80 / 3 100 / 4 120 / 5 140 / 5,5 160 / 6 180 / 7 200 /8

Main Cylinder Power [t] 100 220 315 400 500 600 850 850

Max .Capacity (Steel, Cast) [tph] 0.15 0.8 1.3 2.6 4 7 9 12

Max. Capacity (Copper) [tph] 0.20 1 1.5 2.7 5 8.5 11 13.5

Max. Capacity (Al) [tph] 0.05 0.3 0.5 0.8 1.2 2.3 3 4

Cycle Time [sec] 12 12 12 12 12 12 12 12

Motor Power [KW/HP] 15 / 20 30 / 40 55 / 75 75 / 100 110 / 150 150 / 200 180 / 245 180 / 245

Machine Weight [t] 3,5 6 12 13 20 42 56 60

Footprint [mm]1,700 x 2,00067 x 78

2,000 x 2,70080 x 105

2,400 x 3,50095 x 140

2,400 x 4,00095 x 160

3,000 x 5,000120 x 200

3,000 x 6,500120 x 255

11,000 x 10,000430 x 390

11,000 x 10,000430 x 390

Density: Steel-Cast <= 5.5 kg/dm ³, Copper <= 7.0 kg/dm³, Aluminum <= 2.4 kg/dm³

Capacity depends on demand

Service Value

Scheduled maintenance & service ensure that all equipment stays in excellent condition and prevents from unscheduled downtime. SICON offers customized maintenance & service solutions, including consultation, trouble-shooting, rotor repairs & rebuilds as well as service jobs with spare parts delivery and emergency support.

With twenty years of experience, SICON offers operators a complete one hand service solution to ensure processing operations without any surprises!

Customer-specific system design

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20 years of experience in metal recovery from scrap

residue

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Customized Preventative Main-tenance & Service

agreements

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Guaranteed quality thru

certified manage-ment systems

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Reference projects & Equipment

across 5 continents

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Leasing & Financing options

available

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Always latest software updates

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System extensions &

enhancements

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SICON GermanyVordere Insbach 24-2657271 Hilchenbach, GermanyPhone: +49 (2733) 811 76-0info@sicon.eusicon.eu

SICON America11390 Old Roswell Road, Suite 126Alpharetta, GA 30009, USAPhone: +1 (678) 527 14-32Toll free: (866)356 7586 (US only) info@sicon-america.comsicon-america.com

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