shift_ mpe
DESCRIPTION
SHIFT_ MPE. EMTISA. Sant Andreu de la Barca, Barcelona, Spain. www.emtisa.com. EMTISA HISTORY. 1947. Business started in Barcelona downtown. Stamping Parts. 1975. New facilities in Sant Andreu de la Barca. Heavy side rails. Butane Gas bottles. 1991. New products. - PowerPoint PPT PresentationTRANSCRIPT
SHIFT_ MPE
SHIFT_MPE
EMTISA
Sant Andreu de la Barca, Barcelona, Spain
www.emtisa.com
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EMTISA HISTORYEMTISA HISTORY
1947 1947 Business started in Barcelona downtownBusiness started in Barcelona downtown
1975 1975 New facilities in Sant Andreu de la BarcaNew facilities in Sant Andreu de la Barca
1991 1991 New productsNew products
Heavy side rails Butane Gas bottles
Side rails for light trucks
Body stamping parts
Stamping Parts
www.emtisa.com
Stamping Side rails - Nissan Terrano
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EMTISA HISTORYEMTISA HISTORY
1993 1993 New manufacturing processesNew manufacturing processes
1997 1997 Emtisa’s 50th AnniversaryEmtisa’s 50th Anniversary
Side rails assy by arc welding (Nissan Terrano) Spot welding
www.emtisa.com
Side Rails Canter
Mitsubishi Commercial Relationship Mitsubishi Commercial Relationship
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EMTISA HISTORYEMTISA HISTORY
2001 2001
Laser cut
E-coating
Robotic Welding frame assembly (Nissan Terrano)
Integration of new technologiesIntegration of new technologies
www.emtisa.com
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EMTISA HISTORYEMTISA HISTORY
2004 2004 Integrated management software implementationIntegrated management software implementation
Resources planning Supply chain planning Product’s lead time planning
Resources planning Supply chain planning Product’s lead time planning
2005 2005 X61B full frame assembly Nissan Pathfinder & NavaraX61B full frame assembly Nissan Pathfinder & Navara
www.emtisa.com
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EMTISA HISTORYEMTISA HISTORY
2006 2006 NMISA ADQUISITON (July)NMISA ADQUISITON (July)
2008 2008 Heavy Stamping workshop adequacy and Presses Improvement.
Heavy Stamping workshop adequacy and Presses Improvement.
Integration seat frames weldingIntegration seat frames welding
2009 2009 X61B SEAT FRAMES Nissan Pathfinder & NavaraX61B SEAT FRAMES Nissan Pathfinder & Navara
www.emtisa.com
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EMTISA HISTORYEMTISA HISTORY
2011 2011 NV200 Van parts Localization INV200 Van parts Localization I
Bolster Integration Bolster Integration
2012 2012
Integration Partition Wall(5 Parts) Integration Partition Wall(5 Parts)
NV200 Van parts Localization IINV200 Van parts Localization II
2012 2012 NV200 Van parts Localization IIINV200 Van parts Localization IIIIntegration 50 Parts ( Cowl Top, Rails Roof, Front Pillar; Front Brake Susp, Back Pillar, etc…
Integration 50 Parts ( Cowl Top, Rails Roof, Front Pillar; Front Brake Susp, Back Pillar, etc…
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EMTISA HISTORYEMTISA HISTORY
2013 2013 New Projects New Projects
FUSO Portugal. –Rails sides for New Canter Nissan Note – TV Link Nissan Qashqai – TV Link Nissan Avila New Atleon & Cabstar – Rails Side Members
FUSO Portugal. –Rails sides for New Canter Nissan Note – TV Link Nissan Qashqai – TV Link Nissan Avila New Atleon & Cabstar – Rails Side Members
2014 2014 New Projects New Projects Nissan NV200 EV - Front Suspension Nissan NV200 EV – Bolster, Cowl Top & Partition Wall
Nissan NV200 EV - Front Suspension Nissan NV200 EV – Bolster, Cowl Top & Partition Wall
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Sales distributionSales distribution
www.emtisa.com
Main FiguresMain Figures
SALES DISTRIBUTIONX61 Frame; 53,4%
X61 Seat Frame; 19,7%
X11M; 11,4%NISSAN NMUK; 8,2%
OTROS; 1,7%
IVECO; 1,0% NISSAN AVILA; 1,5% FUSO; 3,1%
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SURFACESURFACE
www.emtisa.com
FACILITIES TECHNICAL SPECIFICATIONS
LASER 8m x 2,5m Laser 2D
HEAVY PRESS 3.000 Tn Press
2.000 Tn Press
MEDIUM PRESS Decoiling up to 2m width
800 Tn Blanking Press
Robot Tandem Line
( 800 Tn + 600 Tn + 600 Tn+ 800 Tn)
ROBOTS 58 Arc Welding Robots
4 Spot Welding Robots
8 Handling Robots
E-Coating 12m x 0,6m x 1,5m Pool
Main FiguresMain Figures
Total Surface : 28.000 m2Covered Surface : 14.000 m2Total Surface : 28.000 m2Covered Surface : 14.000 m2
FACILITIESFACILITIES
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QualityQuality We are continuing to achieve high standards within our Quality and Environmental Improvement Plan at our company.
EMTISA is certified in :
ISO/TS 16949
ISO 14001.
www.emtisa.com
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Main CustomersMain Customers
www.emtisa.com
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Light Trucks Light Trucks
Rails side / Frames Rails side / Frames
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Pathfinder & Navara Seat FramesPathfinder & Navara Seat Frames
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Full FramesFull Frames
PATHFINDERPATHFINDER
NAVARANAVARA
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Suspension PartsSuspension Parts
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Miscellanea ProductsMiscellanea Products
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Light Trucks Light Trucks
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Rail sides / Frames Rail sides / Frames
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Buses & Coaches Buses & Coaches
Rails sidesRails sides
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HEAVY-STAMPING WORKSHOPHEAVY-STAMPING WORKSHOP
www.emtisa.com
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FACILITY DESCRIPTION TECHNICAL SPECIFICATIONS CURRENT PARTS
REMARKS
Heavy Press PE-3000 Type : Mechanical
Load : 3.000 Tn
Table Size: 9.651 x 1.828 mm
Course : 558 mm
Regulation : 457 mm
Stamping Rail sides of Nissan (Cabstar / Atleon)
Irisbus(Eurorider)
PE-2000 Type : Mechanical
Load : 2.000 Tn
Table Size: 6.400 x 1.829 mm
Course : 558 mm
Regulation : 355 mm
Piercing Rail sides of Nissan (Cabstar / Atleon)
Robot Transfer.
Decoiling Max Coil Width : 600 mm
Max Coil Thickness : 10 mm
Blanking for PE-2000 and
PE-3000
Edge Bend Machine
Stretching Min Length : 3.200 mm
Max Length : 8.000 mm
MAIN FACILITIESMAIN FACILITIES
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MEDIUM-STAMPING WORKSHOPMEDIUM-STAMPING WORKSHOP
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FACILITY DESCRIPTION TECHNICAL SPECIFICATIONS CURRENT PARTS
REMARKS
Medium Press
PE-802 Type : Mechanical
Load : 800 Tn
Table Size: 2.800 x 1.800 mm
Curse : 600 mm
Regulation : 500 mm
Stamping Pathfinder & Navara rail side parts
Stamping Pathfinder &
Navara c/members
Stamping NV200
Partition Wall
Stamping Note &
Qashqai TV Link
The presses are connected forming a
Robotic Tandem Line
of 3 Presses or
4 Presses depending on the Part Process
Plan
PE-602 Type : Mechanical
Load : 600 Tn
Table Size: 3.000 x 1.800 mm
Curse : 700 mm
Regulation : 400 mm
PE-601 Type : Mechanical
Load : 600 Tn
Table Size: 3.000 x 1.800 mm
Curse : 700 mm
Regulation : 400 mm
PE-801 Type : Mechanical
Load : 600 Tn
Table Size: 2.800 x 1.800 mm
Curse : 600 mm
Regulation : 500 mm
Blanking for Pathfinder &
Navara inner/outer
rail side parts
& Cross members
MAIN FACILITIESMAIN FACILITIES
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FACILITY DESCRIPTION TECHNICAL SPECIFICATIONS CURRENT PARTS
REMARKS
Medium Press
Decoiling Max Coil Width : 2.000 mm
Max Coil Thickness : 4 mm
Blanking for Pathfinder & Navara rail
side & C/members
Blanking for Note &
Qashqai TV Links
Connected to Press PE-801
Müller 600 Type : Hydraulic
Load : 600 Tn
Table Size: 3.200 x 2.250 mm
Curse : 800 mm
Die Tool shop Trials
MAIN FACILITIESMAIN FACILITIES
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LASER CUTLASER CUT
3000W 8x2.5 m. bed3000W 8x2.5 m. bed
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FACILITY DESCRIPTION TECHNICAL SPECIFICATIONS CURRENT PARTS
REMARKS
LASER Laser 2D Machine Type : CO2
Model : Bystronic
Max Width : 2.500 mm
Max Length : 8.000 mm
Max Thickness : 8 mm (steel)
Low Volume Blanking for
PE-2000 and PE-3000
Machine prepared to cut parts up to 10m long depending on
part shape.
MAIN FACILITIESMAIN FACILITIES
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WELDING Subassemblies WELDING Subassemblies
X61BX61B ARCARC SPOTSPOT ROBOTROBOT
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WELDING - Frames WELDING - Frames X61B Full frame assy. X61B Full frame assy. ARCARC SPOTSPOT ROBOTROBOT
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WELDING - Seats WELDING - Seats
X61B SEATSX61B SEATS(ARC, SPOT & ROBOT)(ARC, SPOT & ROBOT)
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PAINT - WORKSHOP PAINT - WORKSHOP Ecoating and powder paint 12000 x 1500 x 600 mm pool size + 800 hrs in spray salt test
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FACILITY DESCRIPTION TECHNICAL SPECIFICATIONS CURRENT PARTS
REMARKS
E-Coating E-coating Paint Shop Pool Length: 12.000 mm
Pool Width : 600 mm
Pool Height : 1.500 mm
Frames
Rail Sides
Seat Frames
Prepare to Paint with Powder
MAIN FACILITIESMAIN FACILITIES
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LogisticsLogistics
www.emtisa.com
ORIGIN:
Portugal, Spain, UK, Estonia
Canada, EEUU, China, Mexico, Japan
METHOD:
- MULTIMODAL Transport Train + Ship + Truck
(Consolidation Center with EEUU+MEX+CAN)
- Milk-Run
- Kan.ban
INBOUND
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www.emtisa.com
LogisticsLogistics
INBOUND
OUTBOUND
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EngineeringEngineering
Our engineering department has human and technical skills to develop a wide range of manufacturing automotive programs .
We work simultaneously with our customers to help them in product development based on our specific knowledge in heavy gage stampings and assembly processes.
We are able to internally build prototypes and trial parts.
www.emtisa.com
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QualityQuality
EMTISA has modern technologies to guarantee the quality of our products based on our customer’s requirements
www.emtisa.com
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Thank you Thank you ForForYour AttentionYour Attention