shipyard machinery and power tool safety (including...
TRANSCRIPT
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1
Shipyard Machinery and Power Tool Safety (Including Guarding)
A Hazard Prevention Course
Conducted By The Port of San Diego Ship
Repair Association
This material was produced under grant SH-31243-SH7 from the Occupational Safety and Health Administration, U.S. Department of Labor. It does not
necessarily reflect the views or policies of the U.S. Department of Labor, nor does mention of trade names, commercial products or organizations imply
endorsement by the U.S. Government.
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Table of Contents
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Course Objectives
3
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OSHA
4
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Recent and Real Machinery Hazards
5
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Machinery Hazards Exercise
6
A lathe is a machine that
rotates the workpiece about
an axis of rotation to perform
various operations such
as cutting, sanding, knurling,
drilling, deformation, facing,
turning with tools that are
applied to the workpiece to
create an object with
symmetry about that axis.
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Your Risk Exercise
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Where Mechanical Hazards
Occur
Point of Operation
Power Transmission Device
Other Moving Parts
Controls
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Hazards to be Guarded
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Motions
Rotating - Gears
Transverse Motion - Belts
Reciprocating - Table
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In-Running Nip Points
Rotating - Gears Reciprocating - Table
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Action
Cutting – Band Saw
Bending – Bending Machine
Punching – Metal
Punch
Shearing – Shearing
Machine
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Exercise
13
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Applicable Regulations
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Machine Guards and Devices
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Machine Guards –
Fixed and Interlocked
Fixed
Interlocked
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Machine Guards –
Adjustable and Self-Adjusting
Adjustable Self-Adjusting
Bandsaw blade
Circular table saw
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Exercise From a safety perspective identify the pros and cons of
each type of guard below.
18
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Guarding Devices –
Presence Sensing and Pullback
Pullback
Presence sensing device Cables
attached to
operator’s
hands or
wrists
Removes
hands from
point of
operation
during
danger
period
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Guarding Devices –
Restraint and Safety Controls
Restraint
Safety Controls
Safety Cable
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Guarding Devices –
Gates and Two-Handed Controls
Gates Two-Handed Controls
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Safeguarding by Location and
Distance
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Exercise
1
2
3
5
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Specific Machines
Hazards and Solutions
24
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Abrasive Wheel and Grinder
• Rotating
(Motion)
• Cutting
(Action) Protective Shields
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Abrasive Wheel and Grinder
Hazards
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Abrasive Wheel and Grinder
Solutions
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Band Saw
• ??????
(Motion)
• ??????
(Action)
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Band Saw
Hazards
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Band Saw
Solutions
Properly adjust the blade guide
to fit the thickness of the stock
and ensure the guard is as
close as possible to the stock.
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Shop Saw (Cut-Off Saws)
• Rotating
(Motion)
• Cutting Miter Saw Chop Saw
(Action)
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Shop Saw
Hazards
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Shop Saw
Solutions
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EXCERCISE
34
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Drill Press
• ???????
(Motion)
• ???????
(Action)
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Drill Press
Hazards
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Drill Press
Solutions
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Wood Lathe
• ???????
(Motion)
• ???????
(Action)
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Wood Lathe
Hazards
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Wood Lathe
Solutions
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Planer
• ???????
(Motion)
• ???????
(Action)
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Planer
Hazards
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Planer
Solutions
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Milling Machine
• ???????
(Motion)
• ???????
(Action)
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Milling Machine
Hazards
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Milling Machine
Solutions
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Roll-Forming & Roll-Bending
• ???????
(Motion)
• ???????
(Action)
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Roll-Forming & Roll-Bending
Hazards
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Roll-Forming & Roll-Bending
Solutions
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Machine Guarding Checklists
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Questions/Comments
52
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Portable Power Tools
53
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Power Tool Hazards - Exercise
54
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Applicable Regulations
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OSHA Precautions
56
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More OSHA Precautions
57
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Controls and Switches
58
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Specific Tool
Hazards and Solutions
59
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Abrasive Grinders
60
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Exercise
61
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Abrasive Grinder Hazards
62
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Abrasive Grinder
Hazard Solutions
63
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Hazard Solutions - Preparation
64
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Hazard Solutions - Inspection
65
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Hazard Solutions – Ring Test –
Replacing the Wheel
66
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Hazard Solutions – PPE – Switch
the Grinder On
67
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Hazard Solutions – Grinding –
Switch the Grinder Off
68
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Hazard Solutions–Other Precautions
– Maintenance/Storage
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Hand Grinder Do's and Don’ts
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What Happened?
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Exercise
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Portable Power Drills
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Portable Power Drill Hazards
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Exercise
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Portable Power Drill Solutions
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Before You Pull The Trigger!
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While Drilling!
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More While Drilling!
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Drilling Don’ts
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Portable Power Drill Exercise
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Sawzalls
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Sawzall Hazards
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Sawzall Solutions
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Before You Pull The Trigger!
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While Sawing!
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Sawzall Don’ts
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More Sawzall Don’ts
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Sawzall Exercise
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Needle Gun
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Needle Gun Hazards
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Needle Gun Solutions
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Before You Pull The Trigger!
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While Needle Gunning!
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Needle Gunning Don’ts
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Needle Gunning Exercise
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97