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Group Companies

Shivam Meltech Pvt. Ltd.

Shivam Coke Pvt. Ltd.

Shivam Nirman Pvt. Ltd.

ISO 9001:2008

Started its journey in the year 1992 as Shivam Coke Pvt. Ltd. (SCPL) to process raw Coal into Low Ash Metallurgical Coke (LAM Coke). SCPL had installed a Coal Benefication Plant (Coal Washery) to cater the increasing demand in the market. After establishing its prestigious reputation in the industry of coal, it further accelerated and started developing its roots in the emerging market of Iron & Steel, the Group entered into in the year of 2008 to connect itself directly to the consumer market by the flagship company of the Group i.e. Shivam Meltech Pvt. Ltd. (SMPL), an ISO 9001:2008 certified company from Bureau of Indian Standards (BIS), situated at Durgapur, W.B.

SMPL is is equipped with Electric Furnaces, latest state-of-the-art automatic rolling mill (with German-based Thermex Technology) for the production of finished steel (TMT Re-bar). For the first time in India, we had introduced Train-Rolling Mill System for production of High Quality finished goods. SMPL manufactures TMT Rebars in two brand names, which are SHIVAAM and SMS. SMPL also manufactures Billets and Wire Rods.

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Salient features

Made from 100% tested Billets only

Superior Physical Strength

Made from German basedThermex process

Highly Rust & Corrosion Resistant

Excellent Weldability & Bendability

High Bonding Strength & Dimension Tolerance

Seismic & Fire Resistant

Fe 500+ saves steel usage upto 17%

Grades produced®

IS 1

786:2

008 f

or

TMT

CM

/L:

5569485

IS 2

062:2

011 f

or

Coil

CM

/L:

5676076

IS 2830:2012 for Billets

CM/L: 5707471

IS 2

062:2

011 f

or

Coil

CM

/L:

5676076

IS 1786:2008 for TMTCM/L: 5569485

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Thermex fromH&K, Germany

Sponge Iron & basic grade Pig Iron is melted in Induction Furnace along with Ferro Alloys. Slag is removed at regular intervals and a sample is taken 2-3 times during melting for Spectrometer Analysis. The liquid metal is then tapped into Ladle with purging arrangement and transported to Plasma Ladle Refining Furnace [LRF]. Liquid metal from LRF is brought to Continuous Casting Machine [CCM] for casting into required size of Billets. The CCM is fully PLC controlled. After inspection and surface grinding, billets are sent to either market or to the Rolling Mills in the required lengths to manufacture TMT Rebars.

In the Thermo Mechanically Treated [TMT] process, hot steel billets are directly rolled through train rolling system which progressively reduces the billets to the finished size and shape of the TMT Re-inforcement Bar. This TMT process is followed by the THERMEX process to give the bar more strength and ductility through the following steps:

Quenching: By special water spray system to turn its periphery into a martensite Zone (hard zone) while keeping its inner surface ferrite pelite.

Self Tempering: In this stage the bar leaves the quenching system with the temperature of the core being much higher than that of the surface. That makes the heat to flow from the core to the surface, making the surface tempered, and a structure that is called “Tempered Martensite”.

Atmospheric Cooling: In this final stage, cooling takes place on the cooling bed where the final structure consists of hard outer periphery making it more stronger, more corrosion resistant and fire resistant. The soft inner surface gives the metal ductility (more bendability and elongation), better fatigue resistance and a safe structure making to withstand natural calamities.

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2500.0 N/mm2565.0 N/mm

16%

0.250

0.040

0.040

0.075

2530.0 N/mm2620.0 N/mm

16%

2520.0 N/mm2600.0 N/mm

0.250

0.040

0.040

0.070

0.060 (min)

36mm 7.990 7.750 to 8.230 480 7.760 to 8.030 240 2363 to 2436 73

At Shivam Meltech,Quality is the measure of excellence

is tested for C, S & P

are tested for C, Mn, S & P

is tested for Fe(M), C, S & Non-mag

is tested for C, Mn, S, P & Si by Spectrometer

analysis is tested for C, Mn, S, P & Si

Selected only used for rolling into

Checking of - running bar sectional

weight

Pig Iron

Ferro Alloys

Sponge Iron

Ladle Analysis

Billet

conforming BilletsTMT Rebars

reheating furnace temperature, before & after quenching temperature

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Corrosion Resistant elements such as Copper, Phosphorous and Chromium are added in appropriate measures to stop the corrosion of Re-bars. Applications at:

Sea Port & Jetty Construction;Major Dams;Hydro Power Stations.

High Rise Buildings;Roads, Flyovers & Bridges;Industrial Projects, etc.

Major Flyovers & Bridges;Major Industrial Projects;Major Dams, etc.

Saving

upto

17%

In case of constructions like RCC Foundations, Heavy Beams, etc. if steel of Grade Fe415 is used, then for example say 100 kgs of steel is required. But if Fe500+ is used then the requirement of steel is 83 kgs; i.e. a saving of 17 kgs of steel.

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OUR SALESNETWORK

Engineers’Conference

Bhagalpur

Dealers’Conference

Shankarpur

Press ConferenceRanchi

West Bengal, Bihar, Jharkhand, Orissa, Uttar Pradesh,Sikkim, North East (all 7 States), Rajasthan, Jammu &Kashmir, Delhi NCR, Uttarakhand, Haryana,Andaman & Nicobar Islands, Nepal, Bhutan

Our Brand Ambassadorag-line)(with the T

SHIVAM MELTECH PVT. LTD.

Corp. Office:1A, Circus Row, 2nd Floor,Kolkata: 700 017,West Bengal, India

Works:Bamunara Industrial Area,Gopalpur, P.S. Kanksa,Durgapur: 713 212,West Bengal, India

Phone: +91 33 2290 4635

Email: tmt@shivammeltech.com

Website: www.shivammeltech.com

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