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8/3/2019 Shop Safety1

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2/1/2012 Created by Scott Engel 1

Shop SafetyShop Safety


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IntroductionIntroduction What is safety?

Can we ever be 100% safe at work?


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OverviewOverview Items To be covered

Shop hazards

Personal safety

Lifting and carrying

Hand tool safety

Fire safety

First aid

Hazardous material

safety


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Work HazardsWork Hazards Flammable liquids

Flammable materials

Batteries

Caustic liquids

Materials underh

igh

pressure Electrical


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Work Hazards Cont.Work Hazards Cont. Hazardous waste material

Carbon monoxide

Loose clothing and long hair

Dust and vapor

High

noise levels Crushed by or between


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Personal safetyPersonal safety Always use the correct tool for the job

Follow recommended procedures for completing

tasks

Always wear eye protection

Wear protective gloves

When around machines, keep hands and tools

away from moving parts


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Personal Protective Equipment


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Examples of PPEExamples of PPE Eye - safety glasses, goggles

Face - face shields

Head - hard hats

Feet - safety shoes

Hands and arms - gloves Bodies - vests

Hearing - earplugs, earmuffs


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Establishing a PPE ProgramEstablishing a PPE Program Procedures for selecting, providing and

using PPE First -- assess the workplace to determine

ifhazards are present, or are likely to be

present, which

necessitate the use of PPE

Once the proper PPE has been selected,

training must provided


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TrainingPersonnel required to use PPE must be trained to know at

least the following:

TrainingPersonnel required to use PPE must be trained to know at

least the following:

When PPE is necessary

What type of PPE is necessary

How to properly put on, take off, adjust, and

wear

Limitations of th

e PPE Proper care, maintenance, useful life and

disposal


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THOUSANDS OF

PEOPLE AREBLINDED EACH YEAR

FROM WORK-

RELATED INJURIES

WITH EYE OR FACEPROTECTION,

INJURIES CAN BEPREVENTED

EYE & FACE PROTECTIONEYE & FACE PROTECTION


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What are some of the

causes of eye injuries?

What are some of the

causes of eye injuries? Dust and other flying particles, such as metal

shavings or sawdust

Molten metal that might splash

Acids and other chemicals that might splash

Blood and other potentially infectious body fluids

that might splash, spray, or splatter Intense light such as that created by welding and

lasers


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Safety Spectacles

Most operations require side shields Made with metal/plastic safety frames

Used for moderate impact from particles

produced by such jobs as carpentry,woodworking, grinding


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Goggles

Protect eyes, eye sockets, and the facialarea immediately surrounding the eyes

from impact, dust, and splashes

Some goggles fit over corrective lenses


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Welding Shields

Protect eyes from burns caused by infrared orintense radiant light, and protect face and eyes

from flying sparks, metal spatter, and slag chips

produced during welding, brazing, soldering,and cutting.


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Face Shields

Protect the face from nuisance dusts and

potential splashes or sprays ofhazardous

liquids

Do not protect employees from impact

hazards


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Head Protection


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HearingProtection


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Earmuffs Earplugs Canal Caps

Examples of HearingProtectorsExamples of HearingProtectors


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Noise Levels for Common EquipmentIf personnel use a piece of equipment that exceeds 85 decibels (dBA),

regardless of duration, hearing Protection needs to be used.

Band Saw 104 dBA

Blower99 dBA

Concrete Saw 112 dBA

Chain Saw 110 dBA

CompressedAir92dBA

Front End Loader95 dBA

Miter Saw 109 dBA PressureWasher100 dBA

Tablesaw 93 dBA

Tractor92 dBA

Weedeater96dBA

Wet/Dry Vac 94 dBA


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Foot Protection


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POTENTIAL HAZARDSPOTENTIAL HAZARDS

IMPACT INJURIES SPILLS & SPLASHES COMPRESSIONIMPACT INJURIES SPILLS & SPLASHES COMPRESSION

INJURIESINJURIES

ELECTRICAL SHOCKS SLIPPINGELECTRICAL SHOCKS SLIPPINGTEMPERATURE EXTREMESTEMPERATURE EXTREMES


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Safety ShoesSafety Shoes

Have impact-resistant toes and heat-resistant

soles that protect against hot surfaces common

in roofing, paving, and hot metal industries

Some have metal insoles to protect against

puncture wounds


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Hand Protection


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What are some of the hand injuries

you need to guard against?

What are some of the hand injuries

you need to guard against?

Burns

Bruises

Abrasions Cuts

Punctures

Fractures Amputations

Chemical Exposures


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Superficial PTB: 2nd Degree

Pain, blisters


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Full Thickness: 3rd Degree

Heals by contracture & epithelial in growth fromedges, or

Excision & Skin grafting


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Sub dermal burns: 4th DegreeSub dermal burns: 4th Degree


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Deep Palmer BurnDeep Palmer Burn


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CARE OFPPECARE OFPPE ALWAYS CHECK PPE FOR DAMAGE

BEFORE AND AFTER YOU USE IT

CLEAN PPE BEFORE STORING

DISPOSE OF AND REPLACE DAMAGEDPPE

PROPERLY STORE PPE AND AVOIDCONDITIONS THAT COULD DAMAGE IT,

SUCH AS HEAT, LIGHT, MOISTURE, ETC.


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SummarySupervisors must implement a PPE program where they:

SummarySupervisors must implement a PPE program where they:

Assess the workplace forhazards

Select appropriate PPE to protect personnel fromhazards that cannot be eliminated

Inform personnel why the PPE is necessary and when itmust be worn

Train personnel how to use and care for their PPE andhow to recognize deterioration and failure

Require personnel to wear selected PPE in theworkplace


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Personal safety Cont.Personal safety Cont. Do not wear loose clothing

Keep long hair tied behind yourhead

Do not wear watches, jewelry, or rings

Vent work area

Make sure you can see wh

at you are doing When getting out or off a piece of equipment set

the brakes


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Personal safetyPersonal safety Avoid working under anything that is not secured

Know the location of the first-aid kits and eye

wash stations

Know the location of all shop fire extinguishers

Do not use any type of open flame heater to heat

the work area


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Smoking in theWorkplaceSmoking in theWorkplace

Do not smoke in any area that has flammable

materials

Maintaining situational awareness may be the

difference between LIFE or DEATH


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Lifting and carryingLifting and carrying Determine the path you will be taking after lifting

an object

Make sure the container your are lifting is ingood shape and will not fall apart

Position your feet close to the object

Your back and elbows should be kept as straightas possible

Maintain a firm grip on object


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Lifting and carrying Cont.Lifting and carrying Cont. Straighten your legs to lift the object

If you have to change directions, turn your whole

body

Do not bend forward to set the object down

Use your legs

If placing an object on the floor, block the object

to eliminate pinching fingers


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Fire SafetyFire Safety Types of fire

Class A

Ordinary combustible materialClass B Flammable liquids

Class C

Electrical equipment

Class D Combustible metals


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Fire SafetyFire Safety Three common factors needed to have a fire

Fuel

Heat above the flashpoint of the fuel

Oxygen

Gas should be kept in a red safety can

Diesel should be kept in a yellow safety can

Kerosene should be kept in a blue safety can


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Fire Safety Cont.Fire Safety Cont. Types of Extinguishers

Water

Water under pressureFoam Solution of aluminum sulphate and bicarbonate of soda

Carbon Dioxide

Carbon dioxide under pressure

Dry chemical Halogen orhalon


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FirstAidFirstAid Have emergency numbers posted by each

phone

Have first aid kits clearly identified andconveniently located

Kits should contain items for minor cuts andburns

All shop personnel must be familiar with thelocation of the first aid kits


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Torch and welding safetyTorch and welding safety Never use torch around flammable material

Lubricate sticking valves with soap (not oil)

Always have eye protection

Always wear gloves

Never weld or cut on any tank that contained

flammable liquid


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Hazardous Material SafetyHazardous Material Safety EPA

40 CFR

OSHA

29 CFR 1910, Subpart H, Hazardous Materials

29 CFR 1910, Subpart Z, Toxic and Hazardous

Substances

MCOs


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Hazardous Material Safety Cont.Hazardous Material Safety Cont. MSDS

Chemical name

Physical CharacteristicsProtective equipment required forhandling

Explosion and fire hazards

Healthhazards

Safe handling precautions

Spill and leak procedures


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Questions?Questions?

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