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Industry 4.0:

The Future of Manufacturing…Reality!

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Unrestricted © Siemens, s.r.o., 2016

Page2 Wolfgang Weissler, DF ＆ PD Mladá Boleslav, June 7, 2016

Transformative Technologies are revolutionizing the business world

and creating major challenges for manufacturing companies



Digitalization

changes the world



… the four industrial drivers into digitalization

• Shorter innovation

cycles

• More complex products

• Larger data volumes

Product and production

integrated

Time to market Flexibility

• Individualized mass

production

• Volatile markets

• High productivity

Flexible production

Quality

• Closed loop quality

processes

• Traceability and

integrated genealogy

Full process

transparency

Efficiency

• Energy efficiency and

resource efficiency as

key competitive factors

Optimized production

resources



Even if you knew

what you needed to do,

could you do it

efficiently, flexibly and fast ?



Electrification, Automation, Digitalization –

Siemens offers a concrete, integrated portfolio

Digitalization Automation

Electrification

Team- center/ NX

Mind Sphere

Process Device Manager

Sinamics Simotics 3VA Sivacon S8

Sitop

Simatic Sinumerik Simatic PCS 7

Sitrans

Integra-ted Drive Systems

Sirius

Vision 2020 Simotion

…

…

…

COMOS

Simatic IT

TIA Portal



Seamless integration –

between all the steps of the virtual and real production world

From the digital model

to real production

Virtual

world

Real

world

Product

design

Production/

plant planning

Production

engineering

Production Services

Teamcenter Suppliers



Past Today

1959 – Transistor

Relays, contactors and

electron tubes are

replaced

by a SIMATIC-system

of transistor circuits

1979 – System

The SIMATIC S5 is

establishing the first

PLC

system approach in the

automation market

1973 – PLC

The first programmable

logic control (PLC)

with Silicium discrete

semiconductors

In over 50 years SIMATIC has changed gradually from an electromechanical

to a mainly software based product

2010 – TIA Portal

Transformational in

PLC Engineering

the first

comprehensive

engineering workbench

for PLC, HMI and

Drives

1996 – TIA

New generation

SIMATIC S7-

200/300/400 and

TIA as significant

value-add

for automation and

drives

Shaping the future of manufacturing for more than 50 years

A history of systematic portfolio expansion

Future

SIMATIC S5

S7-200

S7-300

S7-400

Next

?

Wired I/O PROFIBUS PROFINET

S7-1500

TIA Portal



– Computational Fluid Dynamics (CFD)

for flow analysis

– Heat transfer simulation

– Wide range of optimization possibilities:

3D simulation and automated feedback

to CAD/CAE

Industrial software – Systematic expansion of our portfolio

for design, simulation and testing

– Shared environment for optimizing the

product development process

– Multidisciplinary CAE environment

– Uniform data management for all stages

of the value chain

CAD system (NX),

PLM software (Teamcenter)

Flow simulation (STAR-CCM+ and others)

– Behavioral simulation:

1D comprehensive simulations

– 3D mechanical simulation,

e.g. stiffness, noise and vibration

– Testing: Solutions for prototype testing

(stationary and mobile)

Simulation and testing (LMS Virtual.Lab, Imagine.Lab, Test.Lab)

Year of acquisition: 2007 Year of acquisition: 2012 Year of acquisition1: 2016

1 Closing expected for H2/2016

http://www.lmsintl.com/



Our comprehensive portfolio connects the steps of the value chain

A few examples

Additive

Manufacturing

Enabling the

optimization of parts

and business cases

Energy Data

Management

Optimizing flows and

consumption of

energy at the earliest

stage

Plant Data

Services

Building an open and

secure industrial

cloud platform with

analytical apps and

standardized device

connectivity enabling

Siemens and custom-

ers to monetize the

potential of industrial

data.

Production Systems Engineering

Integrated software solution for engineer-ing and simulation of production lines and machines.

Control Panel Engineering

Using simulation

tools and data to

quickly engineer

control panels

Production planning

Product design

Production engineering

Production execution

Services

Virtual

Commissioning

Optimize your

automation systems

and debug PLC

programming in a

virtual environment

Best practice:

Siemens Electronics Plant, Amberg




Quality Flexibility Time-to-market Efficiency

Our own Siemens factories –

Significant elements of Industry 4.0 already in place

• Production of more than

120 variants per day,

based on 75%

automation

• Factory produces

12 million of Simatic

products p.a.

• 350 changeovers per

day to ensure 24-hour

delivery reliability

• Machines and

computers handle 75%

of the value chain

• The production system

is closely networked

with R&D

• More than 75% capacity

utilization (20% greater

flexibility)

• Production increased

seven times

compared to 1989

• Less than 11 defects

per million products

• Quality rate of

99,9988%

Amberg Electronics Factory

Best practice:

Siemens Plant for Electromotors, Mohelnice




Quality Flexibility Time-to-market Efficiency

Our own Siemens factories –

Significant elements of Industry 4.0 already in place

• 65 000 product variants

shipped worldwide

• 1,126 mil. of

electromotors and

components produced a

year (2015)

• Customers in 170 states

globally

• 1 300 products variants

shipped to European

customers in 48 hours

• 55% of all orders

processed automatically

• Automation significantly

reduces order reaction

times

• Delivery service

provided 24 hours a

day, 7 days a week to

all customers globally

• 96% of (LT) delivery

loyalty

• 800 orders daily

Electromotor Plant in Mohelnice



Maserati enhances its competitiveness by digitalizing its core processes

Challenges

for the

automotive

industry

Example

Maserati

• Shorter innovation cycles

• More complex products

• Larger data volumes

Increasing efficiency Enhancing flexibility Reducing the time to market

• Time-to-market reached in 16 instead of 30 months

• 30% shorter development time

• Suppliers connected to data stream

• 3 times more cars produced than before at same very high quality standards

• Integration of two new assembly lines into existing factory

• Ghibli available in 27 versions, 13 colors, 205 configuration options, resulting in 70.000 combinations

• Energy and resource efficiency as key competitive factors

• Individualized mass production

• Volatile markets

• High productivity

SIMATIC IT

SCALANCE

SITOP

SIRIUS

Traditional

Services

Production

planning 2 Production

engineering 3 Production

execution 4 Services 5 Product

design 1 SIMATIC Process Simulate

Plant Simulation

Teamcenter

NX CAD

NX CAE

LMS

Teamcenter



Equipment maintenance

– Reduced risk of new downtimes, risk of

direct and future damages lowered by

50 – 70%

– Equipment availability up to 98%

– Reduced downtime through single

source electronic documentation,

available on every site via electronic

PAD system

– Failure records available for each

individual production technology

– Improved spare parts availability and

logistics

Electronic spare parts management

– Optimized assets through transparent

warehousing

– Faster ordering system

Computerized Maintenance Management System

COMOS MRO in Škoda Auto a.s. plant Kvasiny



Siemens is leading the way with industrial security concepts –

for comprehensive security on the production and process levels

Plant

security

System

integrity

Network

security

Holistic Security Concept

5 levers

– Security

features

– Process

security

– Incident

management

– Security

awareness

– IT

infrastructure



Siemens Plant Data Services drive continuous

and replicable business results

From Data… … to Value

Cloud-based analytics

ecosystem

Data analytics

and simulation

Visualization &

recommendations

Master asset

uptime Optimize

energy

performance

Enhance

industrial

cyber-security Maximize process

efficiency Data

collection

Secure storage and

data transfer



• Operation centers for

industrial security in

Europe and the USA

• Continuous

surveillance of

industrial facilities

around the world

• Early risk detection

and coordinated

countermeasures

Siemens Cyber Security Operation Centers

for the protection of industrial facilities



12% less energy

consumption

with Energy Analytics

Service

– Worldwide access to

dashboards for situational

analysis of production

equipment

– Data from > 400

measurement points

– Access to global network

of networks via the cloud

New level of energy efficiency through cloud-based services –

Example pharmaceuticals company Alcon



It is the time to start –

become a Digital Enterprise

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