siemens process automation conference (space) 2014 ... · pcs7 417-4 controller op-1 process hall...
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Liquid Milk Plant Automation – Panchmahal Dairy, Godhra, India,Keyur Vyas, Hi-Mak Pvt. Ltd., Vadodara, Gujarat
Siemens Process Automation Conference (SPACe) 2014, Gurgaon, India
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DCS Control System for Dairy IndustryAutomation System for Panchmahal Dairy, Godhra - Liquid Milk Plant – 8 Lac Liters Per Day
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Hi-Mak Pvt Ltd
Hi-Mak Established in 1993.Siemens System House Since 1994.56 Team Members.Office Area Approximately 12,000 Sq. Feet.Manufacturing Facilities in Industrial Area(GIDC).Siemens Solution Partner for PCS 7 Since 2009.Experienced Team for Various Industry Sectors: Dairy, Chemicals & Fertilizers, Pharma, Oil & Gas, Textile, Paper & Plastic, Metal, Power, Renewable Energy, Glass & Ceramics.
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Project Requirement - Complete Dairy Automation Control System
Project Requirement:-1. Integrated Dairy Automation from Reception
to Crate Conveyor System.2. Engineering Documentation - CSFD3. H/W & S/W Engineering & FAT4. Co-ordination with Various Machine
Suppliers for Data Exchange & Connectivity to DCS.
5. MIS Server Client System6. Energy and Utility Monitoring System7. Ring Redundancy on I/O Link8. Commissioning Support9. System Training.
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System Feature & Benefits
System Benefit to Customer System Features
1 Reliable System Which Can Work for Reception to Final Packing Line Automation
PCS 7 AS417-4 can Handle Complete Dairy Automation. Proven Hardware & Software
2 Easy to Configure Complex Process Thanks to PCS-7 Engineering Tools – Standard Block for Pump, Valve, Agitator, etc.
3 Route Selection for Product and CIP PCS-7 Priority and Route Selection Logic
4 MIS Connectivity PCS-7 OS Easy Data Achieve and Storage Feature
5 100 % Availability for CPU to I/O Connectivity Profinet Ring Redundancy of Latest Controller
6 High Speed High Accuracy Processing Profinet Based Communication, High Speed Latest Controller, High Resolution Analogue Cards.
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Solution Offered – PCS 7 V8.0 with 2 OS, 1 OS/ES & MIS Server/Client
Profibus DP – 12 MBPs
PCS 7 OS/E.S
MIS Client-LAB
PCS7 417-4Controller
Op-1 ProcessHall
RIO-1
Ethernet S/w Apx. Distance 250 mtr.
PCS-7 OS-1 PCS-7 OS-2 at PACKING AREAMIS Server
MIS Client-1 CCR MIS Client-Weigh Bridge MIS Client-Second Floor
ETHERNET 100 MBPS
PROFINET 100 MBPS
RIO-22
Third party Equipment Separator , PCC Panel – COM15 & COM20 – 20 Nodes
SS Panel for 22 Nos. RIO Stations
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Plant Overview with Status Indication
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Plant Overview – Raw Milk Storage Tank
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Plant Overview – Milk Pasteuriser
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Plant Overview – Pasteurized Milk Storage Tank
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Plant Overview – Milk Filling
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Plant Overview – ClP Kitchen
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Plant Overview – Utility for EMS System
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Project Engineering & Execution
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Engineering of Project – Control Matrix
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Engineering Standardization – Tank
1. Real Time Information of Product in Tank
2. Historical Product Information in Tank
3. PA – Product Available4. EC, ED - Empty Clean& Dirty5. FAT & SNF Percentage – Real
Time6. Tank Ageing Time for Product, CIP
& Empty Dirty7. Interlock Status8. Pre-Selection of CIP Possible
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Engineering Standardization – Pipe
Real Time Information of PipeReal Time Pipe Status with Following Code
1. W- Water in Line2. M – Milk in Line3. ED – Empty Dirty4. EC – Empty Clean5. PA – Product Available
Line Status with Colour Code1. – Production Running2. – Water Flushing Running3. – CIP Running
Pipe Ageing Time for Product, CIP & Empty DirtyInterlock Status
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Engineering of Project – Block Icon Library for Various Elements
Icon - Standardization Name of Element
Valves
Pump
Agitator
Analog Open & Close loops
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Engineering Standardization – Priority Selection
Priority of Tank Selection:1. Selection of Priority Based on
Operator Input2. Source Selection Priority3. Destination Selection Priority4. Auto-Change Over Based on Level
Bump Less Transfer From Current to Next Priority
5. Plausibility & Interlock Check6. Total Empty Selection for Tank
Unloading Sequence
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Engineering standardization – CIP Recipe Selection
1. Recipe Step Preparation2. Route and Recipe Selection3. CIP Request with Interlock
Status4. Step Control of Route CIP
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Engineering of Project – Real Time Route Status for Product & CIP
1.Interlock Status with Colour Code
2.Route Name3.CIP Elapsed Time of
Each Route4.Status for CIP Route –
Available / Not
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Plant Status Bar – Complete Plant Product Status Overview
CIP CircuitStatus
Production Status
Material Status
Finish Product Status
Operator Login
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Engineering of Project – MIS Reports
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Engineering Documentation Standard
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Training to Customer
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Smt. Anadiben Patel (CM – Gujarat) Inaugurated Panchmahal Dairy Plant
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Appreciation from Consultant & Customer
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Winning Team
PanchmahalDairy
Customer
Siemens Principals
Hi-Mak Pvt. Ltd.Solution Partner
Perfect Solutions Consultant
Magnam NetlinkPvt. Ltd.
EPC
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The Panchmahal Dist. Co-Op. Milk Producers Union Ltd., GodhraManaging Director - Shri Suresh Patel
Perfect Solutions, Ahmedabad
General Manager - Shri Sachin Chaudhari
Magnam Netlink Pvt. Ltd., Vadodara
Managing Director - Shri Mahesh Chandra
Siemens LtdOffice-in Charge (Vadodara) - Shri Rajal Trivedi
Invitees
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Keyur Vyas – CEO
Hi-Mak Pvt. Ltd.201-209, Blue Diamond Complex,
Fatehgunj Cross Road,
Vadodara , Pin: 390 002
State: Gujarat , India.
Phone : +91-265-2795413 / 2795348
Mobile : +91-9824014224
Fax : +91-265-2795583
Mail : Keyur.vyas @himak.in
Web : www.Himak.in
Invitees
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