silence is golden - ke · pdf fileno improvisation or system change. sound insulation without...
TRANSCRIPT
Silence isgolden
AHA!
-23
0104
Low Noise, Soil & Waste System The Plastic Alternative to Cast Iron
Product and Technical Guide
Content
04: Flying the flag in the World
05: Product Range
06: Quality Assurance and Approvals
07: Noise Insulating Properties
08: Technical Data
09: Product List
18: Installation
18: Fields of Application
19: Handling & Storage
20: Recommendations
23: Jointing
25: Fixing Technique
27: Fire Protection Collar
Flying the flag in the World
04
Completelow noise systemPhonEX®AS pipes and fittingsare produced entirely inAstolan®, from 56 mm up to 200 mm in diameter. Of course with the same highwall thickness and overallhigh density. No improvisationor system change. Soundinsulation without gaps.
Magicformula of Astolan®
PhonEX®AS is made ofAstolan®; a minerallyreinforced polypropylene.Because of its high specificweight and its specialmolecular structure, Astolan®
is able to absorb airbornesound as well as structureborne sound.
Easy installationquick and economic PhonEX®AS is lightweight thuseasy to handle. Installation isquick and easy, due to theproven socket connections and easy pipe cutting. Time and cost savings.
Long livesthe sound insulationPhonEX®AS is extremelyrobust, resistant to corrosion,internally very smooth andfree of incrustations.Approved for undergroundinstallation. Optimumconditions for a long life.
Hot and greasy?No problem!PhonEX®AS has an optimalperformance with hot and
greasy wastewater, eg fromprofessional kitchens.
Absolutelynot selectivePhonEX®AS can be fixed withany commercial pipe bracket(with rubber insert). Expensivefixing techniques are notnecessary.
DN 90 Optimalfor wall mountingDimension DN 90 is ourmodern solution for wallmounting. It is easy to installand prevents damage to floors.
Specialistpipe productsKE KELIT constantly strives fornew and innovativetechniques to provide cost
effective solutions to pipesystem renewal andrenovation. In addition to ourown research we work closelywith plumbers andindependent consultants tobring innovative plasticmaterials and installationtechniques to the buildingindustry.
PhonEX®AS is a complete lownoise, soil and waste systemmade of Astolan®. It is theplastic alternative to Cast Iron.The pipes are manufactured in arange of nominal pipe sizes from56, 70, 90, 100, 125, 150 and200 mm in diameter.Complemented by a full rangeof Astolan® fittings, the systemoffers flexibility of an extensivechoice, excellent quality andreliability. Compared to Cast
Iron, PhonEX®AS is quick andeasy to install, because of itssocket connections.
PhonEX®AS is resistant to hotwater and fulfills therequirements of DIN 1986,which means 95ºC short termand 90ºC long term temperatureloading. PhonEX®AS can be usedfor the drainage of wastewaterbetween pH 2 and pH 12.
The system is designed forprofessional wastewaterinstallations in buildings.Moreover it can be used forroof-, estate- and bridge
drainage. Compared to Cast IronPhonEX®AS soil and wastesystem provides the specifier,the plumber and end-user withmany advantages:
Product Range
05
Quality Assurance and Approvals
Rigorous testing and qualitycontrol throughout the entireproduction process ensuresthat PhonEX®AS pipes andfittings together build a highlyreliable and extremelyeffective low noise system.
They have the RAL – qualitymark of the GermanCommunity of Plastic Pipes(GKR), Bonn, and a general
building inspection approvalwith the approval number Z.-42.1-228 of the GermanInstitute for Building (DiBt).This also allows PhonEX®AS tobe used as main pipeline forunderground installations.
Worldwide certificates andapprovals:
Denmark: ETA Denmark VA2.14 DK 6858Norway: Godkjenningsnmndavor Sanitärmateriell Nr. 61-090Sweden: Boverket DNR 83-4480/90Australia: Watermark Nr.: MP52 Spec 005Germany: DiBt, Z.-42.1-228
Turkey: Turkish StandardsQuality AppropriatenessCertificatePoland: Aprobata technicznaCOBRTI INSTAL Nr AT-99-02-0670
06
With its unsurpassed noiseinsulating characteristics,PhonEX®AS is the optimalsolution where noiseinsulation is required. Thepatented raw materialAstolan® has a high specificweight and special molecularstructure, which enablesabsorption of airborne soundas well as structure bornesound.
AirbornesoundSound which diffuses in theair.� Occurs inside the pipedue to impact and flow noises.Sound energy is absorbed inthe pipe wall.� PhonEX®ASpipe material providesexcellent airborne soundabsorbing behaviour, becauseof its high specific weight andspecial molecular structure.
Structure borne soundSound which diffuses in solidmaterials.� Structure bornesound is created by theimpact of wastewater on thepipe wall, especially in verticalstacks in the area of bendsand branches. Structure borne
sound transmits from theshock or impact zone over thewhole pipe.� Due tovibration of the pipeadditional airborne sounds aregenerated. The specialmolecular structure ofPhonEX®AS enables theabsorbtion of structure bornesound.
Noise Insulating Properties
07
Noise Insulating Properties
The Weight per meter of PhonEX®ASThe weight per meter of a soiland waste system is of greatimportance in absorbingairborne and structure bornesounds. The combination ofhigh specific weight and lowelasticity gives the optimalresults in damping thetransmission of both soundsthrough a pipe system.PhonEX®AS is specificallydeveloped to make optimaluse of both properties andresulted in relative thick wallsand high specific materialweight. Therefore pipeweights should not be lessthan indicated in the followingtable:
The SonicBehaviour of PhonEX®ASPhonEX®AS is the modernalternative to cast iron. Incontrast to metallic materials,Astolan® displays a low levelof noise transmission. Soundenergy cannot spread over the pipe wall. The extremesound insulating behaviour of
PhonEX®AS has been provenin extensive comparativemeasurements at the Institutefor Sound and HeatProtection, Prof. Dr. Zeller,Essen, Germany.
Test results have confirmedthat PhonEX®AS gives anexcellent performancecompared to Cast Iron.
Pipe bracket without insert
The sonic behaviour of Wavin AS compared to Cast IronInstallation: outside the measuring room
Cast Iron40 dB (A)*
Cast Iron�34 dB (A)*
Astolan®
Wavin AS28 dB (A)*
Astolan®
Wavin AS25 dB (A)*
Pipe bracket with insert
�
Institute for Sound and Heat Protection, Prof. Dr. Zeller, Germany. Test report of 30-09-1986/15.216. * Installation wall 80 kg/m2
Airborne Sound
Astolan® absorbs sound
Structure Borne Sound
Astolan® absorbs sound
� �
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PhonEX®AS
Cast Iron PhonEX®AS
Weight per meter:DN 56 = 1,40 kg/mDN 70 = 2,10 kg/mDN 90 = 2,30 kg/mDN 100 = 3,55 kg/mDN 125 = 4,40 kg/mDN 150 = 5,15 kg/mDN 200 = 7,50 kg/m
Astolan®
PhonEX®AS25 dB (A)*
Astolan®
PhonEX®AS28 dB (A)*
PhonEX®AS
Noise Insulating Properties
In case of correct installationof the PhonEX®AS system (seepage 20-21, recommendations)extremely low levels of noiseemission are achieved. This has been confirmed bynoise measurements at theFrauenhofer Institute forBuilding Physics, Stuttgart,Germany.
The sonic behaviour of Wavin AS Installation: outside the measuring room
2.0 L/S water
12,8 dB (A)*
1.0 L/S water
8,5 dB (A)*
0.5 L/S water
3,9 dB (A)*
Wavin AS
Wavin AS
Wavin AS
Noise measurement atFrauenhofer Institute for BuildingPhysics, Stuttgart, P-BA 130/1997
* Installation wall 220 kg/m2
08
Technical Data
Material: Astolan®; polypropylene, mineral reinforced, resistant to hotwater, DIN 4102, B2.
Physical characteristics:Density ~ 1,9 g/cm3 3 DIN 53479Elongation at break ~ 29%Tensile strength ~ 13 N/mm2
E-modulus ~ 3800 N/mm2
Coefficient of thermallinear expansion ~ 0,09 mm/mKFire resistancy ~ DIN 4102, B2Colour: Light grey RAL 7035
Marking: PhonEX®AS, nominal diameter, production year, quality mark,approval, material, control mark, fire classification.
Example: PhonEX®AS, DN 100, 2002, Z.-42.1-228, ASTOLAN®, Ü DIN 4102, B2.
The sonic behaviour of PhonEX®AS
PhonEX®AS
PhonEX®AS
PhonEX®AS
Product list
09
Dim. Article d s L Weight StandardDN No. mm mm mm kg/m Packing
56 91.1.0000 58 4,0 3000 1,40 3070 91.1.0002 78 4,5 3000 2,30 3890 91.1.0003 90 4,5 2000 2,30 35
100 91.1.0004 110 5,3 3000 3,55 29125 91.1.0006 135 5,3 3000 4,40 23150 91.1.0008 160 5,3 3000 5,15 20200 91.1.0010 200 6,2 3000 7,50 14
Dim. Article L Weight StandardDN No. mm kg/pc. Packing
56 91.1.0100 150 0,30 67270 91.1.0102 150 0,70 36090 91.1.0103 150 0,50 240
100 91.1.0104 150 1,05 196125 91.1.0106 150 1,40 140150 91.1.0108 150 1,50 100
Dim. d d1 s tDN mm mm mm mm
56 58 75 4,0 5470 78 96 4,5 5690 90 110 4,5 55
100 110 132 5,3 61125 135 161 5,3 64150 160 181 5,3 66200 200 227 6,2 85All fittings with sockets are pre-assembled with sealing rings. For spare sealing rings see page 15.
Dim. Article d1 d2 t t1 t2 L Weight StandardDN No. mm mm mm mm mm mm kg/pc. Packing
56 91.1.2000 75 72 49 5 15 126 0,20 92470 91.1.2002 96 84 48 6 16 119 0,30 57690 91.1.2003 110 104 47 6 16 123 0,30 400
100 91.1.2004 132 116 48 6 16 124 0,49 308125 91.1.2006 161 141 63 6 16 132 0,66 192150 91.1.2008 181 166 63 6 16 144 0,75 120All compensator sockets are pre-assembled with collars and sealing rings. For spare collars and sealing rings see page 15.
Dim. Article L Weight StandardDN No. mm kg/pc. Packing200 91.1.2022 168 1,33 75Connecting element between pipes as well as between pipes and fittings.
AS - plain ended pipe
AS - socketed short length
Socket dimension
AS - compensator socket
AS - double socketed sleeve,
with central register
Product list
10
Dim. Article L Weight StandardDN No. mm kg/pc. Packing
56 91.1.2010 105 0,18 100070 91.1.2012 107 0,26 640
100 91.1.2014 117 0,43 336125 91.1.2016 124 0,56 216150 91.1.2018 143 0,62 140200 91.1.2020 168 1,30 140Only for subsequent installation or repair purposes.
Dim. Article d1 t te L Weight StandardDN No. mm mm mm mm kg/pc. Packing100 91.1.2400 110 127 74 210 0,80 196
For constructing a branch or prefabrication at a later date.
AS - double socketed sleeve
AS - long socket
AS - long bend 45°
Dim. Article d1 t te Z1 Z2 Weight StandardDN No. mm mm mm mm mm kg/pc. Packing100 91.1.2390 110 57 250 24 28 1,30 112
For a simple adjustment of long leg bend ( or long leg elbow 450) innarrow installation with 450 change of direction, or stepped 900 change of direction.
Product list
11
Dim. Article Z1 Z2 Z3 Z4 a Weight StandardDN No. mm mm mm mm mm kg/pc. Packing100 91.1.2290 78 58 44 28 19,5 1,24 110
For secondary venting systems
AS - air circulation bend 135°
Smallerpossibledistance165 mm.
Secondary venting systemwith PhonEX®AS air circulation bend
Dim. O Article z1 z2 Weight StandardDN No. mm mm kg/pc. Packing
56 15° 91.1.2200 19 8 0,22 96056 30° 91.1.2220 24 16 0,21 80056 45° 91.1.2240 28 17 0,22 80056 67° 91.1.2260 43 21 0,23 66056 87° 91.1.2270 47 32 0,25 76870 15° 91.1.2202 26 10 0,33 50070 30° 91.1.2222 30 17 0,37 48070 45° 91.1.2242 37 21 0,39 48070 67° 91.1.2262 48 31 0,42 40070 87° 91.1.2272 62 42 0,46 34090 15° 91.1.2203 8 8 0,33 38090 30° 91.1.2223 15 14 0,35 34090 45° 91.1.2243 22 20 0,36 32090 87° 91.1.2273 49 42 0,41 256
100 15° 91.1.2204 27 15 0,61 220100 30° 91.1.2224 37 19 0,65 224100 45° 91.1.2244 44 28 0,71 196100 67° 91.1.2264 60 44 0,74 168100 87° 91.1.2274 78 58 0,89 144125 15° 91.1.2206 29 16 0,81 160125 30° 91.1.2226 38 45 0,91 120125 45° 91.1.2246 50 34 0,98 120125 87° 91.1.2276 96 102 1,37 80150 15° 91.1.2208 13 19 0,89 100150 30° 91.1.2228 24 30 1,00 100150 45° 91.1.2248 36 42 1,10 64150 87° 91.1.2278 83 89 1,77 48200 45° 91.1.2250 47 42 1,99 40200 87° 91.1.2280 103 93 2,51 32
AS - bends
15°, 30°, 45°, 67° and 87°
Product list
12
Dim. ° Article Z1 Z2 Z3 Weight StandardDN No. mm mm mm kg/pc. Packing
56/56 45° 91.1.2030 28 74 74 0,43 42456/56 67° 91.1.2060 36 45 45 0,38 40056/56 87° 91.1.2080 48 32 32 0,37 33670/56 45° 91.1.2032 17 83 79 0,58 28070/56 67° 91.1.2062 31 54 46 0,51 28070/56 87° 91.1.2082 48 42 28 0,49 32070/70 45° 91.1.2034 38 99 99 0,75 21670/70 67° 91.1.2064 47 61 60 0,64 25270/70 87° 91.1.2084 62 43 43 0,59 24090/56 45° 91.1.2037 -3 97 84 0,70 22490/90 45° 91.1.2035 19 113 106 0,70 168
100/56 45° 91.1.2036 1 110 97 0,94 140100/56 67° 91.1.2066 24 75 52 0,82 140100/56 87° 91.1.2086 47 61 27 0,78 160100/70 45° 91.1.2038 21 122 115 1,22 112100/70 67° 91.1.2068 40 81 67 1,00 120100/70 87° 91.1.2088 60 61 43 0,94 140100/100 45° 91.1.2040 44 136 136 1,50 88100/100 67° 91.1.2070 58 84 84 1,20 96100/100 87° 91.1.2090 78 58 58 1,10 112125/100 45° 91.1.2042 31 155 152 1,79 62125/100 87° 91.1.2092 78 73 59 1,39 72125/125 45° 91.1.2044 49 169 169 2,04 56125/125 87° 91.1.2094 90 72 72 1,56 60150/100 45° 91.1.2046 2 168 159 1,80 46150/150 45° 91.1.2048 36 194 194 2,20 24200/200 45° 91.1.2050 42 247 239 4,40 16
Dim. Article Z1 Z2 Z3 Weight StandardDN No. mm mm mm kg/pc. Packing100/100/100 91.1.2100 78 58 58 1,40 72
AS - branches 45°, 67°, 87°
AS - double branche 87°
AS - trap conversion bend
Dim. Article d1 d2 Z1 Z2 Weight StandardDN No. mm mm mm mm kg/pc. Packing40/56 91.1.2380 50 58 30,5 25 0,08 800
Seals DN 40/30 B and DN 40/40 C are part of the PhonEX® PP deliveryprogramme.
Product list
13
Dim. Article Z1 Z2 Z3 Z4 Z5DN No. mm mm mm mm mm100/100 91.1.2120 44 136 136 44 28
a b L Weight Standardmm mm mm kg/pc. Packing129 19,5 320 1,93 70
Dim. Article L Weight StandardDN No. mm kg/pc. Packing
56 91.1.2340 49 0,11 100070 91.1.2342 52 0,20 100090 91.1.2343 40 0,18 800
100 91.1.2344 57 0,37 500125 91.1.2346 60 0,51 200150 91.1.2348 49 0,54 300
AS - parallel branche
AS - socket plug
Smallest connectionheight 260 mm
Smallest connectionheight 195 mm
Dim. Article Z1 Z2 Z3 Weight StandardDN No. mm mm mm kg/pc. Packing100/100/100 91.1.2110 78 58 58 1,58 80
AS - corner branche 87°
Product list
14
Dim. Article L Weight StandardDN No. mm kg/pc. Packing100 91.1.2330 298 1,12 72125 91.1.2332 316 1,46 60150 91.1.2334 345 3,52 40
With rectangular access lid.
Dim. Article StandardDN No. Packing
56 91.1.2491 170 91.1.2493 1
100 91.1.2496 1125 91.1.2497 1150 91.1.2498 1200 91.1.2499 1
Axially fixed.
AS - access pipe type RE
Safety clip for socket plug
Dim. Article L Weight StandardDN No. mm kg/pc. Packing56 91.1.2320 151 0,30 48070 91.1.2322 208 0,87 196
With round access lid.
AS - access pipe type RU
Dim. Article z1 L Weight StandardDN No. mm mm kg/pc. Packing
56/ 40 91.1.2300 -18 60 0,03 100070/ 56* 91.1.2302 -28 76 0,05 100070/ 56 91.1.2304 -28 76 0,20 101290/ 56 91.1.2303 -32 84 0,30 86490/ 70 91.1.2305 -29 82 0,40 800
100/ 56 91.1.2306 -10 87 0,45 360100/ 70 91.1.2308 -10 87 0,47 336100/ 90 91.1.2309 -35 87 0,47 540125/100 91.1.2310 -13 90 0,63 240150/100** 91.1.2312 -44 115 0,98 112150/125** 91.1.2314 -33 125 1,00 120200/150** 91.1.2316 32 142 1,32 60
*Internal diameter of socket: 50 mm (PP) ** long version
AS - reducer
Product list
15
Dim. Article h D di StandardDN No. mm mm mm Packing
56-70 91.1.2530 20 108 88 290-100 91.1.2532 30 150 120 2
125-150 91.1.2534 40 210 170 2200 on request - - - -
Easy installation below the ceiling or on the wall by a folding system.Approval nr.: Z-19.17-1390
Fire protection collar
type NE/Compact
Dim. Article StandardDN No. Packing
50 91.1.2540 1070 91.1.2542 10
100 91.1.2544 10125 91.1.2546 10150 91.1.2548 10200 91.1.2550 -ARMAFLEX.
Coating for wall duct
Dim. Collar Standard Sealing rings StandardDN Art.-No. Packing Art.-No. Packing
40 - - 91.1.2440 2056 (50 mm) 91.1.2461 10 91.1.2441 2056 (58 mm) 91.1.2462 10 91.1.2442 2070 (75 mm) 91.1.2463 10 91.1.2443 2070 (78 mm) 91.1.2464 10 91.1.2444 2090 91.1.2465 10 91.1.2445 20
100 91.1.2466 10 91.1.2446 20125 91.1.2467 10 91.1.2447 20150 91.1.2468 10 91.1.2448 20200 - - 91.1.2450 20
Spare collar and sealing ring
Contents per Article Standardbottle No. Packing500 ml 91.1.2480 648
Dimension ConsumptionDN of lubricant per/500ml
56 approx. 40 connections70 approx. 35 connections90 approx. 32 connections
100 approx. 30 connections125 approx. 25 connections150 approx. 20 connections200 approx. 10 connections
It is recommended to use the KE KELIT Lubricant.When using a local lubricant, always use a clear lubricant.
Lubricant
Product list
16
PhonEX®AS Other Plastic SystemsDN OD
56 X 5070 X 75
PhonEX®AS Other Plastic SystemsDN OD125 X 110
Connection from other Plastic Systems to PhonEX®AS
Transition Fittings to other Soil & Waste Systems
Dim. ArticleDN No.
56 11.5.180070 11.5.180290 11.5.1804
100 11.5.1806125 11.5.1808150 11.5.1810200 11.5.1812
Note: This bracket can be used both as afixed bracket and as a sliding bracket.
The only difference is the small plastic rings.When the bracket is used as a fixed bracket;the plastic rings should be removed. Whenusing the bracket as a sliding bracket; theplastic rings should be put in place (see picture sliding bracket).
Bracket with rubber insert
Fixed bracket
Bracket with rubber insert
Sliding bracket
Dim. Article te L Weight StandardDN No. mm mm kg/pc. Packing56* 91.1.2360 - 50 0,04 200070 91.1.2361 77 130 0,07 720* Short version
Dim. Article t L Weight StandardDN No. mm mm kg/pc. Packing125 91.1.2370 82 245 1,34 120
Connection to PP, PVC-U
and PE spigot end
Connection to PP, PVC-U
and PE spigot end
PhonEX®ASTransition Fitting
PhonEX®ASOtherPlastic System
Product list
17
Compression Coupler
Dim. Article StandardDN No. Packing
56 91.1.2420 132070 91.1.2421 960
100 91.1.2422 540125 91.1.2423 360150 91.1.2424 240200 91.1.2425 -
Can also be used for subsequent installation of pipes and fittings.
Connection from Cast Iron to PhonEX®AS
Connection with KonfixFlexible transition fittings with Konfix from PhonEX®AS to PP, PE-HD and Cast Iron
Dim. ArticleDN No.
56 91.1.260070 91.1.260290 91.1.2604
100 91.1.2606125 91.1.2608
Description Article Dim. No. DN
PhonEX PVC-U 91.1.2620 125Transition Fitting
PhonEX®AS Other PlasticSystems
DN OD90 X 90
100 X 110150 X 160200 X 200
Connection from PhonEX®AS to PVC-U
Direct connection from PhonEX®AS to other Plastic Systems
PhonEX®AS
PhonEX®AS
PhonEX®AS PhonEX PVC-UPhonEX PVC-U
Fields of applicationThis product and installationguide is valid for soil andwaste installations in buildingsand dwellings which areconstructed in PhonEX®ASpipes and fittings – rawmaterial: Astolan®.
Multiple storey buildingsrequiring noise insulation:
- Hotels - Hospitals- Shopping Malls- Office Buildings- Residential homes- Apartments- Schools and Universities
PhonEX®AS pipes and fittingscan be installed in thefollowing fields of application:- Single waste or drain pipes
- Collector pipes- Stack pipes- Ventilation pipes- Rain stack pipes- Underground pipes up to
inspection chamber / manhole
Installation
Waste and ventilation pipes
Examples1. Rain stack pipe2. Main ventilation3. Single drain / waste pipe4. Vents for collector pump
cellars5. Collector pipe6. Stack pipe for waste water7. Connecting sewer pipe
(PVC-U)8. Soil pipe9. Collector pipe10. Rising sewer pipe (PVC-U)11. Underground collector
pipeline12. Faecal collection
(cellar) pit
acces pipeacces pipe inspection chambers
12
34
5
6
78
9
11
10
12
18
1,50
m19
Handling & Storage
PackingPhonEX®AS pipes and fittingsare packed ready for transportin a customer friendly way.The packing guaranteesoptimal security, efficientstorage and easy handling.
Standard delivery unit forpipes is per pallet. It contains14 to 38 pipes depending onthe pipe diameter. Due to the
standardized 3 metre lengthof all pipes there is only onepallet type for each dimension(DN 56, DN 70, DN 100, DN 125, DN 150 and DN 200).This saves space in thewarehouse. Further, KE KELIToffers DN 90 (wall mounting)in 2 metre length. The pallets can be handledwith a forklift truck.
PhonEX®AS fittings are packedin practical carton box pallets.
TransportPhonEX®AS pipes – when nolonger packed in originalpallets – must lie fullysupported over their total
length during transport.Bending of the pipes shouldbe avoided. Impact stress onpipes and fittings must beprevented.
StorageIf stored correctly no lastingdeformations or damage topipes and fittings will occur.Factory bundled pipe palletscan be stacked.
The stack of loose pipesshould never be higher than1,5 metre. The elastomeric sealing ringsshould peferably not bestored in the open air.
Sound insulationNational / Local buildingregulations should beobserved where applicable. In order to achieve optimalsound insulation it is highlyrecommended to implementthe following instructions.These instructions are basedon years of experience incompliance with strict and
clear German Standards andRegulations (eg DIN 4109 andDIN 1053).
Waste pipes should not beused in living, sleeping andworking rooms. Should thewaste pipe system be fixed onmassive walls adjacent toliving, sleeping and workingrooms, the specific areaweight of that wall should be
at least 220 kg/m2.
The same requirement alsoapplies when installed in ashaft and fixed on theintermediate wall. Shafts canbe closed with a minimum 1,5cm plaster layer on anappropriate support. ThePhonEX®AS pipe system mustbe free from the plaster layer,avoiding sound bridges.
It is recommended to wrap alayer of mineral wool aroundthe pipe, where contact withthe plaster layer cannot beavoided.�
Recommendations
Emitted sounds depend highlyon the course of the pipe. The prevention or reductionof impact zones leads to lesssound emission. It istherefore recommended toprevent abrupt directionalchanges. Instead of installinga 90° elbow it is far better tochange the direction fromvertical to horizontal with two45° elbows, interconnected by
a short piece of straight pipewith a minimum length of 25 cm.� For this purpose the45° long bend is included inthe PhonEX®AS program(see page 10).
For optimal sound insulation,use full encircling bracketswith inserts of corrugatedrubber.�
20
Mineral wool
WAVIN AS-Socket compensator
25 cm
�
�
�
PhonEX®AS-Socket compensator
Installation in concretePhonEX®AS pipes and fittingscan be casted in concrete.Thermal induced lateralmovements to be dealt with,according to previousinstructions. Pipes and fittingsmust be secured properly inorder to prevent lateralmovement during casting ofthe concrete. Close theannular gap between pipe andsocket with sealing tape toprevent ingres of mortar inthe sealing ring.
Roof drainage pipes Roof drainage pipes projectedthrough living, sleeping andworking rooms can beinstalled as pictured in figure 9.The specific area weight of thecasting should be at leastequal to the wall andpreferably for both at least220 kg/m2. Although theformation of condensation onthe outside of PhonEX®ASpipes is less than on metallicpipes, it is recommended toinsulate the pipes and fittings.
Installation in wallsIn case PhonEX®AS is to beinstalled against a wall withseparate decorative top layer(e.g. plaster boards), it isrequired that the brackets arefixed to the construction walland not to the decorative layer.Passing holes in the decorativelayer can be mended by usingelastic filler.
Recommendations
As long as stability and bearingcapacity are not impaired, it isallowed to cut shafts andchannels in brick work walls.External heating of PhonEX®ASpipes should be limited by heatinsulating the source;
eg central heating pipes as wellas hot tap water pipes.
Pipe and shaft dimensions to betaken from the table below andfigure 8.
21
Casing 11,5 cm brick + plaster
Wall weight > 220 kg/m2
DN OD of pipe OD of Min. requiredda socket dm spacing*, terf
(mm) (mm) (mm) (mm)56 58 79 12570 78 96 14290 90 110 156
100 110 132 179* The stated depths are not including pipe crossings
Table: Space requirement for PhonEX®AS pipes DN 56 upto DN 100 mm
�
�
Floor crossingsFloor crossings should bemade leak resistant and soundabsorbent. In the case of thefloor being concreted,PhonEX®AS pipes and fittingsshould be protected by usinga protection sleeve or heatinsulating wrapping material.
Recommendations
Pipe cuttingPhonEX®AS can be cut simplywith a commercial pipe cutteror saw. Always cut the pipestraight. Remove all swarf andburrs from the cut end andclean the pipe end. Bevelsharp cutting edge – do notchamfer! (figure 10)
For connections to socketedpipe systems with roll-rings,
the ends of the PhonEX®ASpipes must be chamfered.(Note: Does not apply forPVC-U fittings withelastomeric sealing ring aswell as PP pipes and fittings).
22
j
Joints with the compensator socketThe PhonEX®AS compensatorsocket is used to connect twopipes as well as a pipe andfitting where compensationfor axial movements isrequired. For conventionalplastic soil and waste pipesystems the expansion marginis created by marking andwithdrawing the pipe to the
expansion length. This is notrequired for PhonEX®AS, asthe compensator socketadapts to temperaturechanges in the system. Thisnot only saves working time,but also gives additionaltechnical security to thesystem.
Jointing
MountinginstructionsWhen making the connectionwith the compensator socketthe following instruction rulesshould be adhered to:- Clean pipe end.- Check the position and
condition of the elastomericsealing ring in the groove. Further check the condition of the elastomeric expansion collar.If necessary, clean fitting, sealing ring and collar.
- Push the expansion collar over the pipe end (1).ATTENTION: The expansioncollar may only be pushed over the plain pipe ends, never over the spigot end offittings.
- Apply KE KELIT lubricant* sparsely inside compensatorsocket of fitting (2).
- Apply and distribute KE KELIT lubricant* evenly on outside of elastomeric compensator collar (3).
- Push fitting over compensatorcollar to full insertion depth.Check final position of compensator collar** (4-6).
- Apply KE KELIT lubricant onthe next pipe end or spigot fitting and insert in the socket end to full depth.
*) Never use oil or grease**)Insertion depth for pipe with
collar into the compensator socket, see figure 11
23
� �
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DN L t t1 t2
(mm) (mm) (mm) (mm) (mm)56 126 49 5 1570 119 48 6 1690 123 47 6 16
100 124 48 6 16125 132 63 6 16150 144 63 6 16
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Jointing
Joints without the compensatorsocketPush-fit joints between pipesof maximum 3 metre lengthsand fittings must be capable ofabsorbing lateral thermalexpansion of up to 10 mm.
In case no use is made of thecompensator socket, therequired lateral expansiontolerance can be created byinserting the pipe end to fulldepth and subsequentlywithdrawing the pipe end by10 mm. (figure 12).
Socket connections betweenfittings only, need noconsideration for lateralcompensation due totemperature differences andcan therefore be fully inserted.
Installation PhonEX®AS socketconnectionThe socket connection is tobe installed as follows:- Check the position and
condition of the elastomericsealing ring in the groove. If necessary, clean fitting and sealing ring.
- Clean pipe end or spigot fitting.
- Apply KE KELIT lubricant* ina thin and equal layer on pipe end.
- Insert pipe end straight to the central register of the socket.
- Withdraw pipe by 10 mm.– never the fitting –
*) Never use oil or grease
In case of vertical installationof pipes, the individual pipelengths must be fixedimmediately after assemblywith pipe brackets, in order toavoid the pipe from slidingdownwards and eliminatingthe 10 mm expansion /contraction allowance. �
Making aconnection on analready installedpipeThis can easily be executedusing standard PhonEX®ASfittings.
Installation instructions usingdouble socketed sleeves:1. Cut out a sufficient length
of pipe (length of fitting plus 2,5x OD of pipe)
2. Cut required pass length3. Deburr and bevel cutting
edges.4. Slide branch or access pipe
on upper pipe end5. Fit one double socketed
sleeve, over its full length, on pass length
6. Fit one double socketed sleeve, over its full length, on lower pipe end
7. Fit in pass length and close the pipe by sliding the double socketed sleeves in position
8. Fix double socketed sleevesas pictured in figure 14.
Alternatively KE KELITcompression couplers orPhonEX®AS long socket (onlyDN 100) can also be used.
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Min
. 2,5
x O
D
Double socketedsleeve
Fixed bracketPasslength
Double socketedsleeve
Fixed bracket
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General instructionsIn principle PhonEX®AS soiland waste systems should beinstalled tension free and withfree lateral allowance fortemperature compensation.Use sound absorbingbrackets, dimensionallycompatible to the pipediameter. Recommended arescrew-pipe brackets with
inserts of corrugated rubber,which are fixed to the wall byscrews and plastic plugs*. �
For pipe systems in whichinner-pressures can arise, the joints have to be securedto avoid them from slidingapart and deviating from thecentre axis.
The KE KELIT safety clips
prevent the joints from slidingapart. � Alternatively thefixing brackets can bearranged appropriately.
*) Metal plugs can be used, but will lead to disadvantageous sound emission.
Fixing Technique
Fixing way: Fixed bracketThe fixed bracket creates afixed point in the pipesystem. With fixed bracketsthe pipe or fitting cannot bemoved through the bracketafter the screws are tightened(no longitudinal movement ispossible). In order to preventsliding down of the verticalstack, each individual pipelength must be secured onone point by a fixed bracket.Fittings or groups of fittingsmust always be shaped asfixed points.
Also every horizontallyinstalled pipe should alwaysbe fixed with one fixedbracket. All remaining pipe
brackets – in the vertical aswell as in the horizontalinstallation – must be slidingbrackets. The prescribedbracket distances should notbe exceeded.
Fixing way: Sliding bracketBy using sliding brackets thepipe can still be movedthrough the bracket after thescrews are tightened(longitudinal movement ispossible once installed).
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Fixing Technique
Arrangement of the bracketsDuring installation of PhonEX®
AS pipes, the following shouldbe considered:- In case of horizontal
installation, the pipe bracket distances 10X the outside diameter of the pipe.� In case of vertical pipe installation, depending on outside diameter,
1-2 metre (1).�- Generally pipe brackets
should not be installed in impact areas. (eg diameter reductions and changes of directions in the system).
- Pipe brackets to be fixed to building materials with highspecific area weight.
- For stack pipes in open mounting shafts and high rooms (storey height over
2,5 metres) it is advised to use one fixed bracket and one sliding bracket per pipelength.
- The fixed bracket must be installed directly above the fitting at the bottom of the pipe end. The sliding bracket must be installed at a distance of maximum of 2 metres above the fixed bracket �.
- In multiple storey buildings (from 3 storeys and more) the stack pipes of DN 100 or bigger must be secured by additional fixing (stack pipe support) against sliding �. In this case weadvise using the PhonEX®ASsocketed short length with a fixed bracket.Stack segments with fittings
or short pipes are to be secured in such short distances with pipe brackets, that they cannot slide apart.
In exceptional cases, whereconnecting elements otherthan the compensator socketare used (eg double socketedsleeve), per maximumallowable pipe length (3 metres), one fixed bracketand one sliding bracketshould be installed in linewith the illustrations � and �shown on this page of thismanual. The double socketedsleeves to be fixed.
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Wavin ASCompensator socket
Wavin ASCompensator socket
Sliding bracket
Fixed bracket
1 –
2 m
PhonEX®ASCompensator socket
PhonEX®ASCompensator socket
PhonEX®AS Compensator socket
PhonEX®AS short socketed lengthas stack pipesupport
Fixed bracket
Sliding bracket
PhonEX®ASCompensator socket
Fire ProtectionIn exceptional cases wherefire protecting measures arenecessary, the PhonEX®AS FireProtection Collar (TypeNE/compact) is the integralsolution in the PhonEX®ASSystem.
The fireproof blowing materialinside the collar creates a
mechanical pipe seal. Thuspreventing fire transmissionand providing a smoke tightlock for at least 90 minutes.
Type NE / Compact- For fire isolation, of minimal
90 minutes, in PhonEX®ASsystems crossing walls and floors (fire protection classification F90, according
to DIN 4102-part 11)- For installation at a later
date on walls and ceilings- Optimally attuned to
PhonEX®AS, as part of the low noise soil & waste system
- Approved by the German Institute for Building (Approval nr.: Z-19.17-1390)
- Small and compact – only 3cm high for DN 100 mm
- Only three articles cover therange from DN 56 to DN 150 mm
- Easy, Quick and Safe installation
Fire Protection Collar
Assembly fireprotection collar:1. Lead PhonEX®AS pipe
through ceiling or wall and insulate against structureborne sound (material thickness ≤ 15 mm Armaflex or non-combustible mineral wool)
2. Fill the annular gap betweeninsulation and ceiling or wall with concrete.
3. Open fire protection collar NE Compact (loosen screw on the side) and bend the three fixing straps by 900.
4. Bend up fire protection collar and put it around thePhonEX®AS pipe, close it and secure it with the screwon the side.
5. Mark the three holes for fixing on the ceiling or wall and drill the holes with a drilling machine.
6. Fix the collar with three screws, and the assembly is completed.
Note: This is only a short descriptionof the assembly instruction.Please take notice of theextensive instruction whichwill be enclosed in thepacking of the fire protectioncollar.
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Fire protectionInstallation of PhonEX®AS fire protection collar at ceiling
crossing
Fire protectionInstallation of PhonEX®AS fire protection collar at
wall crossing
Quality Assurance system certifiedby ÖQS
ÖNORM EN ISO 9001:2000Reg.Nr.366/0
Member ofAustrian Working group for
PLASTIC PIPE RECYCLING
KE KELITKunststoffwerk GesmbH.
A-4017 Linz, Ignaz-Mayer-Straße 17Austria – Europe
Tel. +43/73 2/77 92 06-0Fax +43/73 2/77 92 06-118
e-mail: [email protected]
I n n o v a t i v e P i p e s y s t e m s