simatic fail safe sales en

8/3/2019 Simatic Fail Safe Sales En

1/69

SIMATIC SafetyIntegrated

For Factory Automation


2/69

Siemens AG 2008 - Subject to modifications

Industry Sector08/2008 Slide 2/69

Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe


SafetyIntegrated

Motivation

Areas ofApplication Areas of application


3/69



Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe


SafetyIntegrated

Motivation

Areas ofApplication

Motivation

Safety demands protection against risks to

Dangers arising from malfunctions have to be prevented before they occur.

People Environment

protection which is regulated by law

MachinesProcesses

commercial and reasonableprotection


4/69



Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe


SafetyIntegrated

Motivation

Areas ofApplication

Safety related applicationsSectors

No matter whether your safety requirements are simple or highly complex,we are your worldwide competent and reliable contact for industry-specificsafety concepts.

Cableways Lifting platforms ...

Burner control system Oil industry Chemicals ...

Material handling Presses Processing machines Machine tools ...

Manufacturingindustry

Processindustry

Publictransport


5/69



Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe


Product portfolio

Standards

Core message

SafetyIntegrated

Motivation

Areas ofApplication Safety Integrated


6/69



Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe


Product portfolio

Standards

Core message

SafetyIntegrated

Motivation

Areas ofApplication

Safety IntegratedThe safety is inherent to the system

Safety Integrated at Siemens

Uniform engineering Practical operation Open and total system for the world market

Record Evaluate Respond

Controlengineering

Driveengineering

Safety sensors&

Switchgear

Light curtains Light arrays Laser scanners

PLC Distributed I/Os Bus systems

Safe drives

Safety switchgear Position switches Safety monitors Emergency stops

Training


7/69 Siemens AG 2008 - Subject to modifications


Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe


Product portfolio

Standards

Core message

SafetyIntegrated

Motivation

Areas ofApplication

Standards and certificates

Fail-safe components comply with thehighest safety level

Factory Automation IEC 61508 up to SIL 3

EN 62061 up to SIL 3 EN 954-1 up to Category 4

EN ISO 13849-1: 2006 up to PL e

NFPA 79-2002 and NFPA 85

UL 1998, UL 508 and UL 991

Process Automation IEC 61508 (to SIL 3) and IEC 61511 EN 954-1 (to Category 4) NFPA 79-2002and have certification from theGerman Technical Inspectorate (TV)




Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe


Product portfolio

Standards

Core message

SafetyIntegrated

Motivation

Areas ofApplication

Safety IntegratedProduct portfolio




Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

Industrial Areas

History

Innovations


SafetyIntegrated

Motivation

Areas ofApplication SIMATIC Safety Integrated

Gap-free safety - seamlessly integrated into yourstandard automation system




Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

Industrial Areas

History

Innovations


SafetyIntegrated

Motivation

Areas ofApplication

SIMATIC Safety IntegratedIntegrated safety technology

economy productivity standardization

an apart system forsafe & standardautomation

One controller, onebus, one engineeringand integrated

diagnostics Reduction of type-

variety by an apartsystem for safe &standard automation

Lower complexity, more economy

reduce the shutdowntime

faster error locatingand debugging viawide functions ofdiagnostics

fast restart aftersystem modificationbecause of flexibility

uniform userinterface for standard& safe technology

Libraries for higherreusability

Easier installationtechnology becauseof bus basedtechnology




Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

Industrial Areas

History

Innovations


SafetyIntegrated

Motivation

Areas ofApplication

InnovationsFrom the proprietary solution to failsafe PLC

Standard and safety automation- separated in two systems

Standard and safety automation- Integrated in one system

Emergencystop

Standardperiphery

Fail-safe PLC

PROFIBUS

Fail-safeperiphery

Emergencystop

Fail-safeperiphery

Fail-safeperiphery

Emergencystop

Standard PLC

Emergencystop

Standard & fail-safe I/OFail-safeSIMATIC

PROFIBUSor PROFINET

Office worldvia Ethernet

Emergencystop

Emergencystop




Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

Industrial Areas

History

Innovations


SafetyIntegrated

Motivation

Areas ofApplication

PLC

I/Os

PLC

I/Os

PLC

I/Os

PLC

Separation of PLC, I/O and Bus One Bus, but separation of PLC and I/O

One PLC, but separation of I/O and Bus One PLC, one Bus and mixed I/O

I/Os

Flexible controller architecturewith SIMATIC Safety Integrated




Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

Industrial Areas

History

Innovations


SafetyIntegrated

Motivation

Areas ofApplication

Fail-safe SIMATIC S5 controllersHistory

1980 SIMATIC S5-110F

1988 SIMATIC S5-115F

1994 SIMATIC S5-95F

1999 PROFIsafe for PROFIBUSSIMATIC S7-400FH

2005 PROFIsafe for PROFIBUS & PROFINETSIMATIC S7- 300F / 400F




Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

Industrial Areas

History

Innovations

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

SIMATIC Safety IntegratedFor all industrial environments

PROFIBUS with PROFIsafe-Profile

ActorsSensors

PROFINETwith

PROFIsafe-Profile

*)forFactoryAutomation

Safe und high availableMain focus: process automation Fail-safeMain focus: factory automation

ControllerCPU 412H CPU 414H CPU 417H

EngineeringCFC, Safety Matrix

ControllerPROFIBUS & PROFINETET 200S F-CPUCPU 315F/317F/319FCPU 416F

EngineeringFUP, KOP

ET 200M ET 200eco ET 200S ET 200pro ET 200S ET 200pro




Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication PROFIsafe




Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Fail-safe communicationvia PROFIsafe for PROFIBUS & PROFINET

First standard of communication in accordance with safety standardIEC 61508

PROFIsafe-Profile supports thesafe communication for theopen standard bus PROFIBUSand PROFINET

The PROFIsafe-Profile meets possiblefaults like address adulteration,deceleration, data loss with

Serial numerationof PROFIsafe-telegram

Time monitoring

Authenticity monitoring

via unique addresses Optimized CRC-checking

Approved by

PROFIsafe supports standard- and failsafeCommunication by one medium

Blackchannel"

PROFIsafelayer

PROFIsafelayer

Standarddata

Fail-safedata

Standardbusprotocol

Standarddata

Fail-safedata

Standardbus

protocol

PROFIBUS

PROFINET




Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication


I/O-ControllerI/O

-Device

PROFINET

Fail-safeS7-Communication

I/O-Device

I/O-Controller I/O-Controller I/O-Controller

PN-PN-Coupler

I/O-Controller

I/O-ControllerI/O-Device

I/O-Device




Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication


PROFIBUS

DP Slave

I-DP Slave

Cross trafficI-DP Slave DP Slave

DP Slave

DPMaster

Master-/Slave-Communication

Master-/Master-Communication

DPMaster

DP-DP-Coupler

ASIsafe

PROFIsafe

AS-Interface




Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Fail-safe communication via PROFIsafenetwork topology

PROFINET

PROFIBUS

DP Slave

I/O-Device

I-DP Slave

DP Slave

I/O-Controller

PN/PB-Link

DPMaster

DPMaster

DP-DP-Coupler

PN-PN-Coupler

I/O-Controller

I/O-Device

ASIsafe

PROFIsafe

AS-Interface




Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Fail-safe communication via PROFIsafenet transitions

I/O-Controller

DPS

lave

PROFINET

PROFIBUS

DP Slave

I/O-Device

I-DP Slave

DP Slave

I/O-Controller

Master-/Slave-

Communication

PN/PB-Link

DPMaster

DPMaster

DP-DP-Coupler

PN-PN-Coupler

I/O-Controller

I/O-Device

ASIsafe

PROFIsafe

AS-Interface


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Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Fail-safe communication via PROFIsafe for PROFIBUS & PROFINET

I/O-Controller

DPS

lave

I/O-ControllerI/O-Device

PROFINET

PROFIBUS

Fail-safeS7-Communication

DP Slave

I/O-Controller

I/O-Device

I-DP Slave

Cross trafficI-DP Slave DP Slave

DP Slave

I/O-Controller

Master-/Slave-

Communication

I/O-Controller I/O-Controller

PN-PN-Coupler

PN/PB-Link

DPMaster

Master-/Slave-Communication

Master-/Master-Communication

DPMaster

DP-DP-Coupler

I/O-Controller

I/O-Controller

I/O-Device

I/O-Device

ASIsafe

PROFIsafe

AS-Interface


22/69



Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication


Characteristics of PROFIBUS Standard for field busses with about 20 million installed nodes Various manufacturer with a lot of products

Broad know how-base

High market acceptance

Characteristics of PROFINET Fast response times by low Printout-Over-

head, optimized Real-Time-Stack

Transfer of large aggregate(1440 Byte)pro message frame

Installation of ET 200-stations up to 64 modules

New Technologies like e.g. Wireless-data-link PROFIsafe arranges fail-safe communication of both bus systems

PROFIsafe is the most widespread und most innovative profilefor safety-oriented communication

IE/PB link assured the continuous, fail-safe communication betweenPROFIBUS and PROFINET


23/69



Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Standard vs. fail-safe communicationCable vs. Wireless communication

Difference between fail-safe against standard communication No add on requirements

No influence to performance

Difference between wireless and cable bound

communication The longer the way of communication, the lower the net

data-rate

The worse the signal quality, the more communicationerrors, i.e. the often have to repeat a date

For communication via PROFIsafe obtains:No Difference between cable bound and wireless

communication

Sole Requirement black channel


24/69



Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Fail-safe communication via PROFIsafe- even wireless

Customer benefits Complex, delicately data link

via replacing collector ring

with wirelesshigher

availability

lowerattendance costs

Few participants move over accesspoints

Appliances rotary table

Industrial Ethernet/PROFINET

SIMATIC S7-300F

Access Point(W788-1RR )

IO-Device 1 . IO-Device 8Safety Mobile Panel

Wireless

Client


25/69



Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication


Many participants move over accesspoints

Appliances e.g. electrical suspension track, crane,

automated guided vehicle system

Customer benefits Advance of dependence at

fast moving drag chains

reducing costs


RCoax

SIMATIC S7-300F


RCoax


IO-Device

Client(W747-1RR)

IO-Device

Client(W747-1RR)


26/69



Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication


Bridging of problematic cable ways

Appliances e.g. moveable communication partners

within a big area like cranes, digger

Customer benefits Freedom of movement

Sensors connection inoutdoor area via radio

Saving of complex datacable solutions forconnection of moveablecomponents


SIMATIC S7-300F

Access PointW788- 1PRO

ClientW747- 1RR

IO-Device IO-Device


27/69



Customerbenefits

Fail-safe HMI

F I/O

ProcessAutomation

FactoryAutomation

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation


Fail-safe controllers

Standard & safetycombined in one controller


28/69



Customerbenefits

Fail-safe HMI

F I/O

ProcessAutomation

FactoryAutomation

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

SIMATIC Safety Integrated controllersFor factory automation


29/69



Customerbenefits

Fail-safe HMI

F I/O

ProcessAutomation

FactoryAutomation

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication


Use of centralized and distributed ET 200S, ET 200M,ET 200pro and ET 200eco I/O with PROFIsafe

Programming with STEP 7 and S7Distributed Safety in FBD and LAD Block library with examples

certified by German TechnicalInspectorate (TV)

Compliance with allessential safety standards IEC 61508 up to SIL 3 IEC 62061 up to SIL 3 EN 954-1 up Category 4 EN ISO 13849-1: 2006 up to PL e UL 1998, UL 508 and UL 991 NFPA 79-2002 (US) and NFPA 85 (US)


30/69



Customerbenefits

Fail-safe HMI

F I/O

ProcessAutomation

FactoryAutomation

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication


S7-400F For high-end performance range CPU 416F-2 MPI/DP & DP

(PROFINET via CP 443-1 Advanced) Multiprocessor mode possible > 1000 F D-I/O-Channels

S7-300F for the lower end to mid performance range CPU 317F-2DP MPI/DP & DP 500 F D-I/O

CPU 315F-2DP Interfaces: MPI & DP 300 F D-I/O-Channels

ET 200S - For distributed applications in the low-endperformance range IM 151-7 F-CPU MPI/DP 100 F D-I/O-Channels Support of the DP Master module

CPU 416F-3PN/DP MPI/DP & Ethernet

with integrated 2-Port-Switch Multi processor mode possible 11,2 MByte Integrated Web server > 1000 F D-I/O channels

CPU 317F-2PN/DP MPI/DP & Ethernet > 500 F D-I/O

CPU 317F-2DP MPI/DP & DP > 500 F D-I/O

CPU 319F-3PN/DP MPI/DP und DP &

Ethernet 1000 F D-I/O WEB-Server

IM 151-8 F-CPU Ethernet (3 Ports) 500 F D-I/O-Channels WEB-Server Support of the DP Master

module


31/69



Customerbenefits

Fail-safe HMI

F I/O

ProcessAutomation

FactoryAutomation

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

SIMATIC Safety Integrated ControllerFor factory automation

* integrated

IM151-7 F-CPU IM151-8 PN F-CPU CPU 315F-2DP

CPU 315F-2PN/DP

CPU 317F-2DPCPU 317F-2PN/DP

CPU 319-3PN/DP

Work memory 128 kB 192 kB192 kB (2DP)

256 kB (2PN/DP)1 MB 1,4 MB

Load memory(plug in)

64kB*8 MB 64kB*8 MB 64kB*8 MB 64kB*8 MB 64kB*8 MB

Process imagePII/PIO

128 Byte 2048 Byte 384 Byte 2048 Byte 2048 Byte

FB/FC/DB1024/1024/

5111023/1023/

10232048/2048/

10232048/2048/

20472048/2048/

4095

Bit memories 2048 Bit 2048 Bit 16 kBit 32 kBit 64 kBit


32/69



Customerbenefits

Fail-safe HMI

F I/O

ProcessAutomation

FactoryAutomation

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

SIMATIC Safety Integrated ControllerFor factory automation

CPU 416F-2 CPU 416F-3PN/DP

Work memory 5,6 MB 11,2 MB

Load memory(plug in)

1 MB* 64 MB 1MB* 64 MB

Process imagePII/PIO

16 kB 16 kB

FB/FC/DB 5000/5000/ 10000 5000/5000/ 10000

Bit memories 128 kBit 128 kBit

* integrated


33/69



Customerbenefits

Fail-safe HMI

F I/O

ProcessAutomation

FactoryAutomation

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

S7 Distributed SafetySTEP 7 expansion for factory automation

S7 Distributed Safety for configuring the hardware and

programming the safety-relatedapplication with FBD and LAD in thefamiliar STEP 7 environment.

The integral F library of commands withoff-the-shelf TV-certified programmingexamples and function blocks

individually modifiable

EMERGENCY-OFF

Two-hand control

Muting Gate monitoring

....


34/69



Customerbenefits

Fail-safe HMI

F I/O

ProcessAutomation

FactoryAutomation

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Additional application F-librariesfor S7 Distributed Safety

F-library for Burner Management Burner package contains an F library with blocks for industrial gas and

oil burners. The blocks have been TV certified according to EN 61508SIL 3 and the TRD standards 411 and 412 for thermal and steamboilers.

F-library for presses Closed function blocks for implementation of press safety functions,

certified acc. to EN 954-1 category 4.Following press-specific standards were applied

EN 692 "Mechanical Presses - Safety"

EN 693 "Machine Tools - Safety - Hydraulic Presses" EN 12622 "Safety of Machine Tools - Hydraulic Press Brakes"

EN 13736 "Safety of Machine Tools - Pneumatically Presses"


35/69



Customerbenefits

Fail-safe HMI

F I/O

ProcessAutomation

FactoryAutomation

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

SIMATIC Safety IntegratedFor factory automation

Fail-safe components for PROFIBUS- & PROFINET-basedsafety-oriented Automation

PROFIBUS PROFINET

ET 200S F-CPU IM 151-7 x

ET 200S F-CPU IM 151-8 PN x

CPU 315F-DP x

CPU 315F-2PN/DP x x

CPU 317F-2DP x

CPU 317F-2PN/DP x x

Controller CPU 319F-3PN/DP x x

CPU 416F-2 x

CPU 416F/CP 443-1 ADV x xCPU 416F-3PN/DP x x

Engineering FUP, KOP x x

Peripherie

ET 200S x x

ET 200M x

ET 200pro x x

ET 200eco x


36/69



Customerbenefits

Fail-safe HMI

F I/O

ProcessAutomation

FactoryAutomation

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

SIMATIC Safety Integrated controllersFor process automation


37/69



Customerbenefits

Fail-safe HMI

F I/O

ProcessAutomation

FactoryAutomation

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication


Safety controller, SIL 3 certified Realization of safe and fault-tolerant applications

with FMR architecture

Parameterize instead of programming Connect all causes & effects with

the Safety Matrix, without any know howof the programming language

Use of ET 200S and ET 200Mdistributed I/O with PROFIsafe(F-DI, F-DO, F-AI)

Complete integration into the

SIMATIC PCS 7 process control system Compliance to all essential

safety standards IEC 61508 up to SIL 3 IEC 61511


38/69



Customerbenefits

Fail-safe HMI

F I/O

ProcessAutomation

FactoryAutomation

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication


* integriert

CPU 412-3H CPU 414-4H CPU 417-4H

Work memory 768 kB 2,8 MB 30 MB

Load memory (plug-in) 256kB* 8 MB 256 kB* 64 MB 256 kB* 64 MB

Process image PII/PIO 128 Byte 8 kB/8 kB 16 kB/16 kB

FB/FC/DB 2048/2048/4095 2048/2048/4095 6144/6144/8192

Bit memories 8 kB 8 kB 16 kB

InterfacesMPI/DP,2xSync

MPI/DP, DP,2xSync

MPI/DP, DP,2xSync


39/69



Customerbenefits

Fail-safe HMI

F I/O

ProcessAutomation

FactoryAutomation

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

S7 F SystemsSTEP 7 expansion for process automation (1)

S7 F Systems - Is used for configuring the hardware and safetyrelated process applications acc. to IEC 61511

Programs the S7-400FH Controller with safety functionality in CFClanguage

Simplifies the creation of safety programs by using of a F library

with TV certified function blocks acc. to SIL 3 IEC 61508 Simplifies the documentation of the safety programs, e.g. by

administration of signatures

The configuration of the safety programs can be done onthe one hand with CFC or on the other hand with Safety Matrix

F-library for Burner Management Burner package contains an F library with blocks for industrial gas

and oil burners. The blocks have been TV certified according toEN 61508 SIL 3 and the TRD standards 411 and 412 for thermaland steam boilers.


40/69



Customerbenefits

Fail-safe HMI

F I/O

ProcessAutomation

FactoryAutomation

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

SIMATIC Safety MatrixSTEP 7 expansion for process automation (2)

Continues Function Chart (CFC)For dynamic processes e.g. in chemistry,petrol chemistry (Hydro cracker).

With CFC, certified function blocks in theF library of S7 F Systems or the optionalburner package are called and can be

connected.

Safety MatrixFor processes, which require defined safetyfunctionalities and can be configured easily

with a Cause & Effect Matrix, e.g. in theoil & gas and the chemical industry

Uses the integrated F library ofS7 F Systems


41/69



Customerbenefits

Fail-safe HMI

F I/O

ProcessAutomation

FactoryAutomation

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

SIMATIC Safety MatrixSTEP 7 expansion for process automation (3)

Safety MatrixCause & Effect analysis is part of the overall risk analysis

The specification of the safety program for the process application isequal to the input parameters of the Safety Matrix

Automatic generation of the safety

related CFC project Easy and user friendly visualization

of logic, consistent view for design,documentation, test & monitoring

Automatic document generationafter safety checks

Reduced configuration time, withouthaving detailed know how of CFC

Easy visualization of the Safety Matrix in PCS 7-OS


42/69



Customerbenefits

Fail-safe HMI

ET 200eco ET 200pro

ET 200M

ET 200S

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation


Fail-safe I/O

The intelligent I/Ofor centralized and distributed expansion


43/69



Customerbenefits

Fail-safe HMI

ET 200eco ET 200pro

ET 200M

ET 200S

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

SIMATIC Safety IntegratedFail-safe I/O


44/69



Customerbenefits

Fail-safe HMI

ET 200eco ET 200pro

ET 200M

ET 200S

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Simple change from PROFINET to PROFINET

Fail-safe I/OShared properties/infrastructure

Up to SIL 3/Category 4, TV-certified

Self-diagnostics and signal test (short-circuit, wire Break)without additional programming overhead

Fail-safe shutdown without additional safety relays

Connection of standard and fail-safe I/O using just one PROFIBUS

or PROFINET cable

Same I/O modules for PROFIBUS and PROFINET

Reduced engineering overhead

Fail-safe shutdown without additional safety relaysCost reductions through savings on materials

Coexistence of standard and fail-safe modules in one station

Space-saving design

Use of existing network infrastructure

Highest safety level


45/69



Customerbenefits

Fail-safe HMI

ET 200eco ET 200pro

ET 200M

ET 200S

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Fail-safe I/OFor process and factory automation

SIMATIC PROFIsafe-Module Modules are useable for PROFIBUS and

PROFINET Coexistence of standard and fail-safe

modules in one stationSecurity relevant

bus

Safety relevant bus

PROFIBUS X X X X

PROFINET -- X X --

Factory Safety


46/69



Customerbenefits

Fail-safe HMI

ET 200eco ET 200pro

ET 200M

ET 200S

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Fail-safe I/OFor process and factory automation

SIMATIC PROFIsafe-Modules Observing the discrepancy, short circuit/cross

circuit and wire break observing on board

Parameterization with STEP 7

Fail-safeperiphery Properties

ET 200M X X X -- -- --The modular I/O for multi-channelapplications with up to 24 channels per

moduleET 200S X X X -- X X X The bit-modular I/O with up to eightchannels per module

ET 200pro X -- X -- X (x) X1)The modular, multifunctional I/O in highdegree of protection IP 65/67

ET 200eco X -- -- -- -- -- --The low-cost block peripheral device in highdegree of protection IP 65/67

X1) in preparation (x) in conjunction with F-Switch PROFIsafe and Disconnecting Module ASM-400V


47/69



Customerbenefits

Fail-safe HMI

ET 200eco ET 200pro

ET 200M

ET 200S

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Fail-safe ET 200S I/OThe range at a glance

For centralized expansion of the ET 200S F-CPU For distributed expansion of

ET 200S F-CPU, S7-300F, S7-400F, S7-400FH Supported safety related busses PROFIBUSvia IM151-1 HF PROFINET via

IM151-3 PN HF with integrated 2-port switch IM 151-3 PN FO (Plastic optical fiber)

Digitalinputs/outputs

For connecting digital sensors/encoders and/orloads/actuators

Power modulesFor monitoring and short-circuit protection of the load andsensor supply voltages

Fail-safemotor starters

In the event of E-STOP the motor starters assigned switchoff selective and supervised

Fail-safe frequencyconverters

For Safe Standstill, Safe Brake Rampand Safely

Reduced Speed


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Customerbenefits

Fail-safe HMI

ET 200eco ET 200pro

ET 200M

ET 200S

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Fail-safe ET 200S I/OInput/output modules and power modules

F-DI and F-DO for connecting digitalsensors/actuators and/or loads/actuators

Module Properties

4/8 F-DI DC 24V 4 x 2-channel inputs, SIL 3/Cat. 4 or

8 x 1-channel inputs, SIL 2

4 F-DO DC 24V/2A 4 channels source/sink output, SIL 3/Cat. 4

Access of muting-monitors

1 F-RO DC 24V/5AAC24..230V/5A

Fail-safe relay module

1 x relay output 5 A/ 230Vfor SIL 3/Cat.4 (requires FDO for controlling)

EM 4 F-DI / 3 F-DODC24V/2A

I/O-modul for SIL 2/Cat.3 3 channel output; max. 4A; P-M-switching 4 channel input; L+: 24 V Flexible use up to SIL 2/Kat.3


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Customerbenefits

Fail-safe HMI

ET 200eco ET 200pro

ET 200M

ET 200S

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Fail-safe ET 200S I/OInput/output modules and power modules

Power modules for monitoring andsecuring the load and encoder supply voltages

Module Properties

PM-E F DC24 V(P-M-switching)

2 channels source/sink output, SIL 3/Cat. 4

Safety relay 10A, SIL 3/Cat. 4

Safety-related shutdown of standard DO,Cat. 3

PM-E F DC24 V(P-P-switching)

Safety relay 10A , SIL 3/Cat. 4

Safety-related shutdown of standard DO up toCat. 3


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Customerbenefits

Fail-safe HMI

ET 200eco ET 200pro

ET 200M

ET 200S

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Fail-safe ET 200S I/OMotor starters

No external feeder contactor required Diagnostics (short-circuit, temperature)

Parameterization functions for simplecommissioning

Modules Properties

PM-DF PROFIsafe 6 fail-safe shutdown groups SIL 3/Cat. 4

Status display per fail-safe shutdown group

Diagnostics (short-circuit, temperature)

F CM 4 x 2 safe contact multiplier, SIL 3/Cat. 4

Must be combined with PM-D F / PM-D FX1

F direct starter Switching capacity to 7.5 kW (16A)

Intrinsically safe to Cat. 4

1 direction of rotation

F reversing starter Switching capacity to 7.5 kW (16A)

Intrinsically safe to Cat. 4

2 directions of rotation


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Customerbenefits

Fail-safe HMI

ET 200eco ET 200pro

ET 200M

ET 200S

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Fail-safe ET 200S I/OFrequency converter

Safe standstill Safe brake ramp Safely reduced speed

Certified by German Institute for Occupational Safety (BIA) and fulfill therequirements of Category 3 acc. to EN 954-1 and SIL 2 of IEC61508

Modules Properties

PM-D F X1,

PM-DFPROFIsafe

6 fail-safe shutdown groups SIL 3/Cat. 4

Status display for each fail-safe shutdown group

Diagnostics: Short-circuit, over temperature, parameterizationerror

ICU24F

Control unit of the ET 200S FC frequency converter withintegrated safety functions

Closed-loop vector control

Evaluable speed encoder & temperature sensors

Slot for an optional Micro Memory Card (MMC)

IPM25 Available power ratings: 0.75 kW, 2.2 kW, 4.0 kW

Line-commutated regenerative feedback


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Customerbenefits

Fail-safe HMI

ET 200eco ET 200pro

ET 200M

ET 200S

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Fail-safe ET 200M I/OThe range at a glance

Module PropertiesSM 326 DI 24 24V DC 12 x 2-channel inputs, SIL 3/Cat.4 or24 x 1-channel inputs, SIL 2

SM 326 DO 10 24V DC/2A 10 x channel outputs,SIL 3/Cat. 4, P-P switchingSM 326 D0 8 PM 8 x channel outputs,SIL 3/Cat. 4, P-M switching

SM 336 AI 6 16 Bit

6 x analog inputs, 0/4 20 mA, HART,

SIL 3/Cat. 4

SM 326 DI 8NAMUR 4 x 2-channel inputs, SIL 3/Cat. 4 or8 x 1-channel inputs, SIL 2

Isolating module Galvanic isolation between F and standardmodules for SIL 3/Cat. 4

For centralized expansion of the S7-300F For distributed expansion of

S7-300F, S7-400F, S7-400FH

Supported safety related busses

PROFIBUS via IM153-2 HF resp. IM153 FO HF


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Siemens AG 2008 - Subject to modificationsIndustry Sector

08/2008 Slide 53/69

Customerbenefits

Fail-safe HMI

ET 200eco ET 200pro

ET 200M

ET 200S

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Fail-safe ET 200pro I/OThe range at a glance

For distributed expansion of ET 200S F-CPU,S7-300F und S7-400F

Supported safety related busses PROFIBUS via IM 154-2 DP HF PROFINET via IM 154-4 PN HF

Cabinet-free application due to high degree of protection IP65/67

Digitalinputs/outputs

For connecting digital sensors/encoders and/orloads/actuators

F-SwitchFor disconnection of standard I/O modules and safecontrolling of ET 200pro motor starters in conjunctionwith the ASM 400V module

Motor startersMotor starters up to 5,5 kW switching capacity inconjunction with F-Switch PROFIsafe andDisconnecting Module ASM-400V

Fail-safe frequencyconverters

For Safe Standstill, Safe Brake Rampand Safely

Reduced Speed (in preparation)


54/69


08/2008 Slide 54/69

Customerbenefits

Fail-safe HMI

ET 200eco ET 200pro

ET 200M

ET 200S

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Fail-safe ET 200pro I/OInput/output modules

Module PropertiesEM 16/8 F-DI 8x2-channel inputs, SIL 3/Cat.4 or

16x1-channel inputs, SIL 2/Cat.3- Rated input voltage 24V DC- 2 short circuit proof supply

EM 8/4 F-DI/F-DO 4x2-channel inputs, SIL 3/Cat.4 or8x1-channel inputs, SIL 2/Cat.3

4xP-M-switching outputs, SIL 3/Cat.4- Output current 2A- Voltage 24V DC

F-DI and F-DO for the connection ofdigital sensors/encoders


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08/2008 Slide 55/69

Customerbenefits

Fail-safe HMI

ET 200eco ET 200pro

ET 200M

ET 200S

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Fail-safe ET 200pro I/OMotor starter and F-Switch 1(2)

Module PropertiesMotor starter Motor starters up to 5,5 kW switching capacity

All settings can be parameterized by bus

Comprehensive diagnostics signals

Overload can be acknowledged by remote reset

Current unbalance monitoring

Stall protection Emergency start function in the event of overload

Current value transmission by bus

Current limit monitoring

Direct-on-line or reversing starters

25 A per segment

Supplied with 400 V AC brake contact as an option

No external feeder contactor required Diagnostics (short-circuit, temperature)

Parameterization functions for simplecommissioning


56/69


08/2008 Slide 56/69

Customerbenefits

Fail-safe HMI

ET 200eco ET 200pro

ET 200M

ET 200S

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Fail-safe ET 200pro I/OMotor starter and F-Switch 2 (2)

Module PropertiesF-SwitchPROFIsafe

3 x P-P-switching source/sink output, SIL 3/Cat. 4

Permits safe disconnection of standard I/O modules,SIL 2/Cat.3/PL d

Safe controlling of ET200pro motor starters in conjunction with theASM 400V module, SIL 3/Cat.4/PL e

Activation of parameterized safety functions of ET200pro frequencyconverters (in preparation)

2 x digital inputs, SIL 3/Cat.4/PL e

400 Vdisconnectingmodule

Double disconnection of the main circuit supplySIL 3/Cat.4/PL e

Feedback of the module's functional state over bus


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08/2008 Slide 57/69

Customerbenefits

Fail-safe HMI

ET 200eco ET 200pro

ET 200M

ET 200S

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Fail-safe ET 200eco I/OThe range at a glance

For distributed expansion ofET 200S F-CPU, S7-300F und S7-400Ffor a cabinet-free distribution Supported safety related busses PROFIBUS

F-DI for the connection of digital sensors/encoders

8 inputs, SIL2/Cat.3 or4 inputs, SIL3/Cat.4

Internal encoder supply

Dimensions like standard modules

Degree of protection IP 65/67

Module Properties

4/8 F-DI DC 24V


58/69


08/2008 Slide 58/69

Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Sicheres Bedienen und Beobachten


59/69


08/2008 Slide 59/69

Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Wireless operator control and monitoring with integrated safetyfunctionality

Mobile Panel 277F IWLAN HMI functions and performance as Mobile Panel 277

Safety-oriented control elements Emergency stop button

Enabling button Transponder identification and distance measuring for safe

log-on and operation

TV / BIA certifed

IEC 61508 up to SIL 3, EN 62061 up to SIL 3, EN 954-1 up toCategory 4, EN ISO 13849-1 up to PL e, UL 508

Communication (I)-WLAN 802.11 a Supports PROFINET and PROFIsafe

Project download possible over WLAN/USB/Ethernet

Configurable with WinCC flexible 2007 Engineering of HMI, effective ranges and zones


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08/2008 Slide 60/69

Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Mobile Panel 277F IWLANAreas and zones

Areas Description

WLAN area WLAN area is the area in the plant wherethe Mobile Panel communicates with othercommunication stations over a wirelesslocal area network

Zone Zonesare used for the location-dependentcontrol of the project, e.g. entering /leaving a zone causes a screen change.

Effectiverange

An effective range is the area in whichcomponents of the plant, e.g. a machine,can be operated fail-safely by means ofthe enabling buttons on the operatorpanel.

Effective ranges must not overlap.

ID 1ID 2


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08/2008 Slide 61/69

Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Mobile Panel 277F IWLANSafety-oriented functions

Fail-safefunctions

Descrption

EmergencyStop

Triggered by pressing the emergency stop button

Independent from the effective ranges

F-CPU effectes e.q. an immediate stop of the assignedmachines.

Shutdown F-CPU detects a communication error at an MobilePanel that is logged on in the effective range

F-CPU effectes e.q. an immediate shutdown of themachines assigned to the effective range

LocalRampdown

Mobile Panel exits the effective range for more than25 seconds without prior logoff

F-CPU effectes e.q. a defined slow ramp-down of themachines in the effective range

GlobalRampdown

Communication error between F-CPU and Mobile Panel

F-CPU effectes e.q. a slow ramp-down of the machine


62/69


08/2008 Slide 62/69

Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

Symbol Description

Effective range orzone name

Display of the name of the effective range or zone

Logon and logoff in the effective range

Effective range orzone quality

Batterv

WLAN quality

Mobile Panel 277F IWLANUsability

New controls for increasing the availability Battery control Battery changing during operation

Effective range or zone quality control WLAN quality control

Charging level > 20 %Charging level 10 % to 20 %Battery is not charged, system goes in the safe mode

Boundary of the effectiverange/zoneCenter of the effective range/zone.

Outside of the effective, enabling buttons are blockedafter 5 seconds. After 25 sec lokaler Ramp Down

"Override mode, transponders is not evaluated

No signalSignal level < 20 %Signal level 60 % bis >40 %Signal level > 80 %

ID name


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08/2008 Slide 63/69

Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication Customer benefits

Gap-free safety

integrated into standard automation systems


64/69


08/2008 Slide 64/69

Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

SIMATIC Safety IntegratedCustomer benefits

Reduced inventory thanks to savings on components One CPU for standard and safety-related automation Coexistence of standard and safety-related program possible

on one CPU One PROFIBUS or Ethernet cable for standard and safety-related

communication up to SIL 3/Cat. 4/ PL e-standards

For SIL 3/Cat. 4/PL e-applications occurs electrical isolation betweenstandard and safety related components via isolation module a second bus is not necessary

Faster system setup and commissioning Improved system integration Integrated engineering for standard and fail-safe control section Use of existing PROFIBUS or PROFINET cable also for fail-safe

communication Simple expansion of existing PROFIBUS-architectures about

PROFINET via SIMATIC NET Links (IE PB-link) Extensive diagnostics functions


65/69


08/2008 Slide 65/69

Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

SIMATIC Safety IntegratedCustomer benefits

Increased flexibility The logic of the safety functions is implemented per software instead

of by wiring Easy to modify, expand and document

Standard and safety functions can be combined in one controller orseparately

Faster reproducibility In contrast to hardware solutions, software solutions

are easy to reproduce

Improved maintenance of plant availability Earlier detection of faults through improved

diagnostics functions

Investment Protection PROFINET and the PROFIsafe profile offer a single platform solution

supporting the total integration Easy migration from PROFIBUS to PROFINET Customer decide if PROFIBUS or PROFINET


66/69


08/2008 Slide 66/69

Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

SIMATIC Safety Integrated

Before you lose out because of gaps in your safety technology, put yourtrust in Safety Integrated.

Our integrated safety concept across all levels from the sensor tothe actuator, via the controller, all the way to the drives.

The integration of safety technology into standard automation systemsoffers

Consistent cost effectiveness due to integrated engineeringand increased availability.


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08/2008 Slide 67/69

Customerbenefits

Fail-safe HMI

F I/O

F-Controllers

PROFIsafe

SIMATIC Safety

Integrated

SafetyIntegrated

Motivation

Areas ofApplication

SIMATIC Safety Integrated

A sharp move for protecting personnel, machinery and the environment.

Now its your move:You can get more information on the Internet atSafety Integrated: www.siemens.com/safety-integratedFactory Automation: www.siemens.com/f-cpuProcess Automation: www.siemens.com/fh-cpu
http://www.siemens.com/safetyhttp://www.siemens.com/f-cpuhttp://www.siemens.com/fh-cpuhttp://www.siemens.com/fh-cpuhttp://www.siemens.com/fh-cpuhttp://www.siemens.com/fh-cpuhttp://www.siemens.com/f-cpuhttp://www.siemens.com/f-cpuhttp://www.siemens.com/f-cpuhttp://www.siemens.com/safetyhttp://www.siemens.com/safetyhttp://www.siemens.com/safety


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For Factory Automation


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Title of thepresentation

Name: Ulrich Kaus

Department: I IA AS SM MP3Address: D-90475 Nuremberg

Gleiwitzerstrasse 555

Phone: +49 911 895 4115

Mail: [email protected]

Thank you

simatic fail safe sales en

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