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Simultaneous 5-axis Vertical Machining Center

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Page 1: Simultaneous 5-axis Vertical Machining · PDF fileSimultaneous 5-axis Vertical Machining Center. 02 Spindle Speed Built-in motor driven spindle Spindle Motor Power ... Machining Capacity

Simultaneous 5-axis Vertical Machining Center

Page 2: Simultaneous 5-axis Vertical Machining · PDF fileSimultaneous 5-axis Vertical Machining Center. 02 Spindle Speed Built-in motor driven spindle Spindle Motor Power ... Machining Capacity

02

Spindle Speed

Built-in motor driven spindle

Spindle Motor Power(Short/ Cont.)

22 / 18.5 kW

Max. Spindle Speed

12000 r/min

20000 r/min 20000 r/min

The dual contact system offers simultaneous contact between the machine spindle face and toolholder flange face.

Built-in motor for the spindle and high grade balancing technology have virtually eliminated any vibration which deteriorates surface quality. Also the main spindle is optimally designed with 4 row precision ceramic bearing whose features, low centrifugal force and minimum heat generation, are great merits at high speed condition. The high productivity is realized by reduction of the acceleration time to the maximum speed of main spindle thanks to the minimized rotational inertia while maintaining its rigidity.

Spindle Motor Power(Short/ Cont.)

32 / 24 kW

Max. Spindle Speed

12000 r/min

Taper contact

Flange contact

FANUC 31i-A5 HEIDENHAIN iTNC530 Dual contact system(Big plus)

Machining Capacity

High performance machiningThe VC630/5AX is equipped with a high-rigid, high-speed built-in spindle. (Output : 22 kW, maximum torque 204 N·m, spindle taper No.40) Designed for a wide range of applications, from heavy cutting including difficult machining materials like titanium & inconel to high speed cutting of aluminum and other nonferrous materials. The spindle taper is a dual contact system type which is provided as a standard feature.

865 1200 2800 3500 12000 2550 4450 10000 120000

15 (133)

50 (443)60 (531)

119 (1053)

147 (1301)

204 (1806)S3 25%

S3 25%S2 15min

S1 Cont.

S1 Cont.

S2 15min

S6-40-80A

S6-40-80A

S1-65A

S1-65A

22 (29.5)

119 (1053)

32 (42.9)

24 (32.2)

20 (26.8)90 (797)

69 (610)

52 (460)

16 (142)

0

18.5 (24.8)

15 (20.1)

Power : kW (Hp)Torque : N.m (ft.lb)

Rotational Speed (r/min)

Power : kW (Hp)Torque : N.m (ft.lb)

Rotational Speed (r/min)

865 1200 2800 3500 12000 2550 4450 10000 120000

15 (133)

50 (443)60 (531)

119 (1053)

147 (1301)

204 (1806)S3 25%

S3 25%S2 15min

S1 Cont.

S1 Cont.

S2 15min

S6-40-80A

S6-40-80A

S1-65A

S1-65A

22 (29.5)

119 (1053)

32 (42.9)

24 (32.2)

20 (26.8)90 (797)

69 (610)

52 (460)

16 (142)

0

18.5 (24.8)

15 (20.1)

Power : kW (Hp)Torque : N.m (ft.lb)

Rotational Speed (r/min)

Power : kW (Hp)Torque : N.m (ft.lb)

Rotational Speed (r/min)

• ø80mm (3.15 in.) Face mill (6Z)

SM45CMachining removal rate

739.2 cm3/min (45.1 in3/min)

Max. Chip Removal

Feedrate 3300 mm/min (129.9 ipm)

AL6061Machining removal rate

2688 cm3/min (164 in3/min)

Feedrate 7000 mm/min (275.0 ipm)

Cutting depth

2.5 mm (0.1 inch)

Cutting depth

2.5 mm (0.1 inch)

Cutting width

64 mm (2.52 inch)

Cutting width

64 mm (2.52 inch)

SM45CMax. Tool

M42 x P4.5

Max./ Min. Tapping

Feedrate 675 mm/min (26.6 ipm)

AL6061Min. Tool

M3 x P0.5

Feedrate 1800 mm/min (70.9 ipm)

opt. opt.

Page 3: Simultaneous 5-axis Vertical Machining · PDF fileSimultaneous 5-axis Vertical Machining Center. 02 Spindle Speed Built-in motor driven spindle Spindle Motor Power ... Machining Capacity

03

The VC630/5AX provides high-precision machining over extended periods of operation,thanks to advanced machine design featuring extremely rigid construction and an extremely responsive drive system.

Accuracy

Heat displacement Control : Doosan Heat Control Device Using advanced algorithms, real time compensation is applied to the machine Z axis to counter the effects of heat displacement caused by heatedup spindle.

Without smoothing With smoothing

• Heat displacement of VC630/5AX after compensation Z axis displacement max.10 µm

DBB(Double Ball Bar) Accuracy ExampleHigher roundness accuracy is realized by the advanced design of machine structure and Doosan control system.

X-Y Plane

Set Diameter of DBB : 200 mm (7.9 inch)

Feedrate : 1000 mm/min (39.4 ipm)CW 4.8 µm CCW 3.6 µm

+X

+Y

+X

+Y

+X

+Y

+X

+Y

Max. Size ø 730 x 500 mm (ø 28.7 x 19.7 inch)

Max. Weight 500 kg (130.1 lb)

Stroke Specification Max. Workpiece Size / Weight

Work Envelope

The VC630/5AX is designed for the wide machining area for convenient fixture and machine set up.

X / Y / Z axisX axis mm (inch) 650 (25.6)

Y axis mm (inch) 765 (30.1)

Z axis mm (inch) 520 (20.5)

Rapid (X / Y / Z) m/min (ipm)

40/40/36(1574.8/1574.8/1417.3)

A / C axisTable Size mm (inch) ø 630 (ø24.8)

A axis (deg) +30~-120

C axis (deg) 360

Rapid (A / C) r/min 20 / 30

45

30

15

0

0 360 720 1080 1440 1800 2160 2520 2880 3240 3600 3960 4320 4680 5040 5400 5760

-15

-30

-45

Dis

plac

emen

t (μm

)

Time (sec / 10)

Page 4: Simultaneous 5-axis Vertical Machining · PDF fileSimultaneous 5-axis Vertical Machining Center. 02 Spindle Speed Built-in motor driven spindle Spindle Motor Power ... Machining Capacity

04

The one piece bed is a rigid and heavily ribbed Meehanite casting that stays stable under the heavy cutting conditions. Fine grained Meehanite cast iron is used for its excellent vibration absorbing property. The VC630/5AX features a superior traveling column design. The table, and therefore the workpieces remain locked during machining. This design provides a uniform load to the guideways, ball screws and motors.

Tool boy

Magazine

Cam box

Changer arm

One Piece Construction

Automatic Tool Changer

Machine StructureThe VC630/5AX provides high-precision machining for extremly rigid construction designedby 3D simulation and the high precision units of advanced technology.

High-Strength Roller LMG

• High-stiffness roller type LMG, ball screw & coupling

• Strong 45 size roller type linear guide way

Tool to Tool time : 1.0 s

40 tool cam ATC (60, 80, 101, 121 tool)std. opt.

Static RigidityThe static rigidity structure of the VC630/5AX has been increased by 30% through the FEM analysis.

Dynamic RigidityFEM analysis was also used to improve the frequency response and vibration damping property by 35% over the previous design.

• FEM analysis used to design a stable body. (FEM : Finite Element Method)

Rigid Design

Page 5: Simultaneous 5-axis Vertical Machining · PDF fileSimultaneous 5-axis Vertical Machining Center. 02 Spindle Speed Built-in motor driven spindle Spindle Motor Power ... Machining Capacity

Demo Item Hinge Fitting

Workpiece size 270 x 138 x 90 mm(10.6 x 5.4 x 3.5 inch)

Material AL7075

Mold Package DSQ 1

Machining Condition

Cutting Finish

Tool ø12 mm Ball EM

Spindle speed 12000 r/minFeedrate 1000 mm/min (39.4 ipm)

Demo Item Tire Mold

Workpiece size 400 x 400 x 150 mm(15.7 x 15.7 x 5.9 inch)

Material Wood plastic

Mold Package 332 Tuning Cycle (Heidenhain Itnc530)

Machining Condition

Cutting Finish

Tool ø0.8mm Ball EM

Spindle speed 24000 r/minFeedrate 400 mm/min (15.7 ipm)

Demo Item Impeller

Workpiece size D290 x 153 mm(D11.4 x 6.0 inch)

Material AL7075

Mold Package DSQ 3

Machining Condition

Cutting Finish

Tool ø8 mm Ball EM

Spindle speed 12000 r/minFeedrate 2500 mm/min (98.4 ipm)

Coolant tank capacity 360L (95.1 gal)

Easy to discard chips piled up

05

Convenience

Machining Application

Automatic retractable top door

Internal screw conveyor

Shower coolant

Large capacity coolant tank with chip pan and box filter

Flood coolant

Chip conveyor

Hinge type Scraper type Drum filter type

Overhead crane can be used- Heavy workpieces can be conveniently load / unloaded

opt.

opt.

Page 6: Simultaneous 5-axis Vertical Machining · PDF fileSimultaneous 5-axis Vertical Machining Center. 02 Spindle Speed Built-in motor driven spindle Spindle Motor Power ... Machining Capacity

06

60 / 81 / 101 / 121 Tools - Various capacity magazines are available. The Increased tool capacity will improve user convenience and efficiency.

Auto Pallet Changer

High-Capacity Magazines

101 Tools 121 Tools

60 Tools 81 Tools

SpecifcationsPallet Size mm (inch) 500 x 500 (19.7 x 19.7)

Max. Workpiece Size (øD x H) mm (inch) ø 730 x 450 (ø 28.7 x 17.7)

Max. Workpiece Weight kg (lb) 500 (1102.3)

APC Change Time s 30

High efficiency APC is available to setup while the current workpiece machining.

Various options

Page 7: Simultaneous 5-axis Vertical Machining · PDF fileSimultaneous 5-axis Vertical Machining Center. 02 Spindle Speed Built-in motor driven spindle Spindle Motor Power ... Machining Capacity

4231 (166.6)

3200 (126.0) (MACHINE) 231(9.1)

1820

(71.

7) (W

/APC

)35

37 (1

39.3

) (M

ACH

INE)

1056

5357

(210

.1)

6413

(252

.5)

3295

(129

.7)

6413 (252.5)

800 (31.5)(EXTENTION TOOLS)

07

Unit : mm (inch)

Top View

Standard Type

3200 (126.0)

3537

(139

.3)

1280 (50.4) 910 (35.8) 1012 (39.8)

395

607

838

550

(15.

6)(2

3.9)

(33.

0)(2

1.7)15

0 (5

.9)

1130

(44.

5)97

0 (3

8.2)

3295

(129

.7)

1388

607

770

(30.

3)62

7 (2

4.7)

780(

30.

7)65

8 (2

5.9)

116

(4.6

)

315

(12.

4)(2

3.9)

(54.

7)(2

1.0)

(14.

7)

355(14.0) (30.9) (30.9) (43.3) (20.2)

785 785 1100 512

533

373

1050

(41.

3)

R550 (21.7)

R450 (17.7)

Front View

Side View

APC Type

Front View

Side View

External Dimensions

Top View

Page 8: Simultaneous 5-axis Vertical Machining · PDF fileSimultaneous 5-axis Vertical Machining Center. 02 Spindle Speed Built-in motor driven spindle Spindle Motor Power ... Machining Capacity

08

Tool Shank

Unit : mm (inch)

95 95100 100 100

590 (23.2)

100(3.7) (3.9) (3.9) (3.9) (3.9) (3.7)

Ø 18(0.7)

30 (1

.2)

20 (0

.8)

500

(19.

7)25

0 (9

.8)

250

(9.8

)10

050 (2.0

)(3

.9)

(3.9

)(3

.9)

(3.9

)(2

.0)

50(2.0) (3.9) (3.9) (3.9) (3.9) (2.0)

50100

250 (9.8) 250 (9.8)500 (19.7) 25 (1.0)

100 100 100

5010

010

010

0

210

(8.3

)80

(3.1

)

200

(7.9

)15

0 (5

.9)

150

(5.9

)

85 (3

.3)

155 (6.1) 155 (6.1)

80 (3.1) 240 (9.4)

118˚Ø 20(0.8)

0.5

(0.0

2)

20 (0

.8)

306

(1.2

)(0

.24)24-M16×2.0

CLAMP(A)(Optional) PT 1/4"

CLAMP(B)(Optional)PT 1/4"

AIR BLAST(Optional)PT 1/4"

12 (0

.5)

30 (1.2)

+0.0270

Ø 30(1.2)

+0.0210Ø 30

(1.2)

+0.0210

Ø 630 (24.8)

16.6 TAPER GAGE LINE

TAPER GAGE LINE

7/24 TAPER

7/24 TAPER

M16×P2.0

M16×P2.0 M16×P2.0M16×P2.0

28 264

220

(DIN shape) (DIN shape)

10

Ø 6

3

Ø 5

3

Ø 1

7

Ø 7

HO

LE

Ø 2

3

Ø 1

4

Ø 1

9

Ø 1

7

25

23

29

24

16.1

2.85

0.43

60˚

60˚

15˚

30˚

0.63 2.69

0.13 GAGE PIN

7/24 TAPER

0.9 0.98

15.9

18.5

25 22.8

18.5

16.1

68.4

35

11.1

3.2

0.63

TAP “T”

THREAD “T”

0.080.79

0.16

1.021.1

Ø 2

.5

Ø 0.28 (GAGE P

IN)

Ø 2

.21

Ø 0

.67H

7

Ø 0

.91

Ø 0

.55

Ø 7

2.3

Ø 6

3.55

Ø 7

Ø 5

0

Ø 1

7

Ø 2

3

Ø 1

7

Ø 1

4

Ø 1

9

Ø 7

HO

LE

Ø 4

4.45

Ø 0

.75

Ø 0

.28

1.7522.622.6

Ø 4

4.45

60˚15˚

30˚L

265.4

16.6 TAPER GAGE LINE

TAPER GAGE LINE

7/24 TAPER

7/24 TAPER

M16×P2.0

M16×P2.0 M16×P2.0M16×P2.0

28 264

220

(DIN shape) (DIN shape)

10

Ø 6

3

Ø 5

3

Ø 1

7

Ø 7

HO

LE

Ø 2

3

Ø 1

4

Ø 1

9

Ø 1

7

25

23

29

24

16.1

2.85

0.43

60˚

60˚

15˚

30˚

0.63 2.69

0.13 GAGE PIN

7/24 TAPER

0.9 0.98

15.9

18.5

25 22.8

18.5

16.1

68.4

35

11.1

3.2

0.63

TAP “T”

THREAD “T”

0.080.79

0.16

1.021.1

Ø 2

.5

Ø 0.28 (GAGE P

IN)

Ø 2

.21

Ø 0

.67H

7

Ø 0

.91

Ø 0

.55

Ø 7

2.3

Ø 6

3.55

Ø 7

Ø 5

0

Ø 1

7

Ø 2

3

Ø 1

7

Ø 1

4

Ø 1

9

Ø 7

HO

LE

Ø 4

4.45

Ø 0

.75

Ø 0

.28

1.7522.622.6

Ø 4

4.45

60˚15˚

30˚L

265.4

16.6 TAPER GAGE LINE

TAPER GAGE LINE

7/24 TAPER

7/24 TAPER

M16×P2.0

M16×P2.0 M16×P2.0M16×P2.0

28 264

220

(DIN shape) (DIN shape)

10

Ø 6

3

Ø 5

3

Ø 1

7

Ø 7

HO

LE

Ø 2

3

Ø 1

4

Ø 1

9

Ø 1

7

25

23

29

24

16.1

2.85

0.43

60˚

60˚

15˚

30˚

0.63 2.69

0.13 GAGE PIN

7/24 TAPER

0.9 0.98

15.9

18.5

25 22.8

18.5

16.1

68.4

35

11.1

3.2

0.63

TAP “T”

THREAD “T”

0.080.79

0.16

1.021.1

Ø 2

.5

Ø 0.28 (GAGE P

IN)

Ø 2

.21

Ø 0

.67H

7

Ø 0

.91

Ø 0

.55

Ø 7

2.3

Ø 6

3.55

Ø 7

Ø 5

0

Ø 1

7

Ø 2

3

Ø 1

7

Ø 1

4

Ø 1

9

Ø 7

HO

LE

Ø 4

4.45

Ø 0

.75

Ø 0

.28

1.7522.622.6

Ø 4

4.45

60˚15˚

30˚L

265.4

Standard Type APC Type

CAT40 Unit: inchBT40 Unit: mm

DIN40 Unit: mm

Table Dimension

Page 9: Simultaneous 5-axis Vertical Machining · PDF fileSimultaneous 5-axis Vertical Machining Center. 02 Spindle Speed Built-in motor driven spindle Spindle Motor Power ... Machining Capacity

Features Unit VC 630/5AX VC 630/5AX with APC

Travels

X-axis mm (inch) 650 (25.6)Y-axis mm (inch) 765 (30.1)Z-axis mm (inch) 520 (20.5)

A-axis deg. 150 (+30~ -120)

C-axis deg. 360

Distance from spindle nose to table top mm (inch) 210 ~ 730 (8.3 ~ 28.7) 160 ~ 680 (6.3 ~ 26.8)Distance from spindle center to column guideway mm (inch) 220 (8.7)

Feedrate

Rapid traverse rate (X / Y / Z) m/min (ipm) 40 / 40 / 36 (1574.8 / 1574.8 / 1417.3)Rapid traverse rate (A / C) r/min 20 / 30

Cutting feedrate (X / Y / Z) m/min (ipm) 18000 (708.7)

Cutting feedrate (A / C) deg/min 7200

Table

Table size mm (inch) ø 630 (24.8) 500 x 500 (19.7 x 19.7)Table loading capacity kg (Ib) 500 (1102.3)Max. workpiece swing diameter x height mm (inch) ø 730 x 500 (ø 28.7 x 19.7) ø 730 x 450 (ø 28.7 x 17.7)

Minimum table indexing angle - 0.001

Spindle

Max. spindle speed r/min 12000 {20000}

Spindle taper - ISO#40 7 / 24 Taper

Max. spindle torque N.m (ft.lb) 204 (150.6) [25% ED]

Automatictool changer

Type of tool shank - MAS403 BT40

Tool storage capacity ea 40 {60 / 81 / 101 / 121}

Max. tool diameter mm (inch) ø 80 (ø 3.2)Max. tool diameter without adjacent tools mm (inch) ø 125 (ø 4.9)Max. tool length mm (inch) 300 (11.8)

Max. tool weight kg (Ib) 8

Method of tool selection - Fixed address

Tool change time (tool-to-tool) s 1.0

Tool change time (chip-to-chip) s 8.5

Automaticpallet changer

Number of pallet ea - 2

Type - - Rotary shuttle

Pallet change time s - 30

Motor Spindle motor (30min./cont.) kW (Hp)FANUC: 22 / 18.5 (29.5 / 24.5)

HEIDENHAIN: 32 / 24 (42.9 / 32.2)

Powersource

Electric power supply kVA 54

Compressed air supply MPa 0.54

Tankcapacity

Coolant tank capacity L (galon) 360 (95.1)

Lubrication tank capacity L (galon) 1.32 (0.4)

Machine Dimensions

Machine dimension (L x W x H) mm (inch)3295 x 4585 x 3200

(129.7 x 180.5 x 125.9)3295 x 6413 x 3431

(129.7 x 252.4 x 135.0)

Machine weight kg (Ib) 12500 (27557.4) 16000 (35273.4)

09

{ } : option

Standard Feature• Assembly & operation tools• Automatic power off• Automatic tool measurement

(TS27R)• Coolant tank & chip pan• Door interlock• Flood coolant• Full enclosure splash guard• Installation parts• Operator call lamp

(yellow, red, green)

• Portable MPG• Screw conveyor• Spindle air curtain• Spindle head cooling system• Spindle thermal compensation• Work light• DSQ1 (AICC II_200 Block

Machine condition selection function)

• Air blower• Air dryer• Automatic workpiece measurement• Chip conveyor & chip bucket• MQL

(minimum quantity lubrication)• Oil mist collector• Oil skimmer• Test bar• Through spindle coolant system

• Linear scale (X, Y, Z axis)• DSQ 2 : (AICC II + Machine

condition selection function + Data server + 1GB)

• DSQ 3 : (AICC II with High speed processing + Machine condition selection function + Data server +1GB)

Optional Feature

Machine Specifications

• The specifications and information above-mentioned may be changed without prior notice.• For more details, please contact Doosan

Page 10: Simultaneous 5-axis Vertical Machining · PDF fileSimultaneous 5-axis Vertical Machining Center. 02 Spindle Speed Built-in motor driven spindle Spindle Motor Power ... Machining Capacity

10

AXES CONTROL- Controlled axes 5 (X, Y, Z, A, C)- Simultaneous controlled axes

Positioning (G00) / Linear interpolation (G01) : 5 axesCircular interpolation (G02, G03) : 2 axes

- Emergency stop / overtravel- Least command increment 0.001mm/0.0001"- Least input increment 0.001mm/0.0001"- Machine lock all axes / Z axis- Mirror image Reverse axis movement

(setting screen and M-function)- Stored pitch error compensation

Pitch error offset compensation for each axis- Stored stroke check 1, 2, 3 Overtravel controlled by software- High speed HRV3 function- Rotary axis control

INTERPOLATION & FEED FUNCTION- 2nd, 3rd, 4th reference point return G30- Circular interpolation G02, G03- Exact stop check G09, G61(mode)- Feed per minute mm / min- Feedrate override (10% increments) 0 - 200 %- Jog override (10% increments) 0 - 200 %- Manual handle feed (1 unit)- Manual handle feedrate 0.1 / 0.01 / 0.001 mm- Override cancel M48 / M49- Rapid traverse override F0 (fine feed), 25 / 50 / 100 %- Reference point return G27, G28, G29- Skip function G31- Helical interpolation - DSQ 1 (AICC II + Machine condition selection function) 200 block preview- Thread cutting, synchronous cutting- Automatic corner deceleration- Rapid traverse bell-shaped acceleration / deceleration- Smooth backlash compensation- Nano smoothing- Position switch

- Program stop / end M00/M02, M30- Programmable data input

Tool offset and work offset are entered by G10, G11- Sub program Call Up to 10 nesting- Tape Code SO / EIA Automatic discrimination- Work coordinate system G52 - G59- Additional work coordinate system (48 Pair) G54.1 P1 - 48 pairs- Coordinate system rotation G68, G69- Optional chamfering / corner R- Macro executor

OTHERS FUNCTIONS (Operation, Setting & Display, etc)- Alarm display- Alarm history display- Actual cutting speed display- Clock function- Cycle start / Feed hold- Display of PMC alarm message

Message display when PMC alarm occurred- Dry run- Embedded Ethernet- Graphic display Tool path drawing- Help function- Loadmeter display- MDI / DISPLAY unit 10.4" Color LCD, Keyboard for data input, soft-key- Memory card interface- Operation functions Tape / Memory / MDI / Manual- Operation history display- DNC operation with memory card- Program restart)- Run hour and part number display- Search function Sequence NO. / Program NO.- Self - diagnostic function- Servo setting screen- Single block- Multi language display

OPTIONAL SPECIFICATIONS- 3-dimensional coordinate conversion- 3-dimensional tool compensation- Addition of tool pairs for tool life management 1024 pairs- Additional controlled axes max. 6 axes in total- Additional work coordinate system G54.1 P1 - 300 (300 pairs )- DSQ 2 (DSQ 1+Data server [1GB])- DSQ 3 (DSQ 2+High Speed Processing)- Automatic corner override G62- Chopping function G81.1- Cylindrical interpolation G07.1- Exponential interpolation- Interpolation type pitch error compensation- EZ Guide i (Doosan infracore Conversational Programming Solution)

with 10.4" Color TFT- Tape format for FS15- Increment system C- Figure copying G72.1, G72.2- Manual handle feed 2/3 unit- Handle interruption- High speed skip function- Involute interpolation G02.2, G03.2- Look ahead control G08- Machining time stamp function- Number of registerable programsexpansion 2 1000 ea- Tool Offset Pairs 99 / 200 / 400 / 499 / 999 / 2000 ea- Optional block skip addition 9 blocks- Part program storage

512KB(1280m)/1MB(2560m)/2MB(5120m)/8MB(20480m)- Playback function- Polar coordinate comman G15 / G16- Polar coordinate interpolation G12.1 / G13.1- Programmable mirror image G50.1 / G51.1- Single direction positioning G60- Tool load monitoring function (doosan)

SPINDLE & M-CODE FUNCTION- Auxiliary function ( M Function) M 3 digits- Spindle orientation- Spindle speed override (10% increments) 10 - 150%- Spindle output switching- Rigid tapping G84, G74

TOOL FUNCTION- Tool nose radius compensation G40, G41, G42- Number of tool offsets 64ea- Tool length compensation G43, G44, G49- Tool Function T2 digits- Tool life management H/D code, Geometry/Wear memory- Tool offset memory C

PROGRAMMING & EDITING FUNCTION- Absolute / Incremental programming G90/G91- Background editing G73, G74, G76, G80-G89, G99- Canned cycle- Circular interpolation by radius programming- Custom macro B- Custom Software Size 512 kb- Reader Puncher Interface RS-232C- Increment System B Maximum commandable value

(±9999.9999 inch, ±99999.999 mm)- No. of Registered programs 500ea- Optional stop M01- Part program storage 640(256k) m- Program file name 32 characters- Sequence number O4-digit

Fanuc 31i-A5

NC Unit Specifications

Page 11: Simultaneous 5-axis Vertical Machining · PDF fileSimultaneous 5-axis Vertical Machining Center. 02 Spindle Speed Built-in motor driven spindle Spindle Motor Power ... Machining Capacity

11

AXES CONTROL- Controlled axes X , Y, Z, C, A 5 axes

- Simultaneously controllable axes

Positioning / Linear interpolation 5 axes

Circular interpolation 2 axes

Helical interpolation 5 axes

- Feedrate override 0 - 150 %

- Least command increment 0.0001 mm (0.0001 inch)

- Least input increment 0.0001 mm (0.0001 inch)

- Maximum commandable value ±99999.999mm (±3937 inch)

- Pulse handle feed Portable manual pulse generator

Machine Model : VC630/5AX

Portable manual pulse generator

Linear / non-linear axis error, backlash

Reversal spikes during circular movement

Offset, thermal expansion, stiction, sliding friction

- Reference point return

SPINDLE FUNCTION- Spindle orientation

- Spindle speed command S5 digits

- Spindle speed override 0 - 150 %

TOOL FUNCTION- 3-dimensional tool compensation

- Number of tool offsets 999 ea

- Tool length compensation

- Tool management (tool table)

- Tool management (tool table) Tool numbers and names

- Tool management (tool table) Tool length L and tool radius R

- Tool management (tool table) Tool life management & replacement tool

- Tool number command

- Tool radius compensation

Touch probe functions

for automatic workpiece measurement

- Block processing time 0.5 m [s]

- Contour elements

Straight line, champer, circular arc,

circle center, circle radius

Corner rounding, tangentially connecting circle, B spline

- Coordinate transformation

Coordinate shift, coordinate rotation

Mirror image, scaling

Tilting the working plane

- Data interface RS - 232C / Ethernet (100Base T)

- Fixed cycle (canned cycle)

Machine Model : VC630/5AX

Drilling cycle

(drilling, pecking, reaming, boring, tapping, rigid tapping)

Milling, finishing rectangular, circular pockets

Linear and circular hole patterns

Linear and circular hole patterns

Milling pockets and islands

Cylindrical surface interpolation

- FK free contour programming

- Mathematical functions

+, -, x, ÷, √, sin, cos, tan, arcsin, arccos, arctan

Logical comparision (=, ≠, <, >, ≤, ≥)

- Program jumps Subprograms, program section repeats

- Programming support

Functions for approaching / departing the contour

On- screen pocket calculator, structuring of programs

GRAPHIC FUNCTIONS- Gaphic display

Interactive programming graphics

Test run graphics (3-D representation)

Program run graphics (3-D representation)

- MDI / CRT unit 15.1" TFT color flat panel

OPTIONAL SPECIFICATIONS- Controlled axes Max. 12 axes in total

- Digitizing with 3-D triggering touch probe

- Digitizing with 3-D measuring touch probe

- Collision Monitoring Milling (DCM)

- Kinematics OPT

PROGRAMMING & EDITING FUNCTION- Background editing

- Heidenhain coversational format programming

- Program memory Hard disk with 26GB for NC programs

No limit on number of promgrams

- 3-D touch probe application

Touch probe functions for

compensating workpiece misalignment

Touch probe functions for setting data

Heidenhain iTNC 530

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- The specifications and information above-mentioned may be changed without prior notice.- For more details, please contact Doosan.

EN 140829SU

http://www.doosaninfracore.com/machinetools/