sinamics g120x compact installation instructionssinamics g120x edition 12/18 scope of delivery...

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s Compact Installation Instructions SINAMICS G120X Edition 12/18 Scope of delivery Maximum permissible motor cable lengths - m (ft) 1) Maximum permissible motor cable lengths - m (ft) 1) Inverter Frame Size 400 V EMC category according to EN 61800-3 Second environment, C3 First environment, C2 Second environment, C2 Inverters with integrated filter Inverters without line filters with external C3 filter Inverters with integrated C2 filter Inverters with integrated C3 filter FSA … FSC 150 (492) 50 (656) 150 (492) 150 (492) FSD … FSG 200 (656) 50 (656) 150 (492) 2) 150 (492) 2) FSH … FSJ 150 (492) 3) 50 (984) --- 150 (492) 1) The values are valid for a pulse frequency set at the factory 2) 2kHz pulse frequency for FSF, 75 kW and 90 kW 3) For motor cable lengths of 100 m (328 ft) ... 150 m (492 ft) with additional basic interference suppression module (available on request) Inverter Frame Size 690 V EMC category according to EN 61800-3 Second environment, C3 Second environment, C2 Inverters with integrated filter Inverters without line filters with external C3 filter Inverters with integrated C3 filter FSD … FSE 150 (492) 50 (656) 100 (328) FSF … FSG 150 (492) 50 (656) --- FSH … FSJ 150 (492) 3) 50 (656) 150 (492) 2) 1) The values are valid for a pulse frequency set at the factory 2) Operation in first environment, C2 only with external C2 line filter plus line reactor 3) For motor cable lengths of 100 m ... 150 m, an additional basic interference suppression module shall be provided on the line side (available on request). Frame size Fixing Dimensions - mm (inches) Fixings (bolts, washers, nuts) Tightening torque - Nm (lbf.in) A B Ø A 55 (2.16) 221.5 (8.72) 5 (0.19) 4 × M4 2.5 (22.12) B 80 (3.15) 265 (10.43) 5 (0.19) 4 × M4 2.5 (22.12) C 118 (4.64) 283 (11.14) 5.5 (0.21) 4 × M5 2.5 (22.12) D 170 (6.69) 430 (16.92) 6.0 (0.23) 4 × M5 6 (53.1) E 230 (9.05) 509 (20.03) 6.5 (0.25) 4 × M6 10 (88.5) F 270 (10.62) 680 (26.77) 8.5 (0.33) 4 × M8 25 (221.26) G 265 (10.43) 970.5 (38.20) 12.0 (0.47) 4 × M10 50 (442.5) Drill patterns FSA ... FSG Frame size Fixing Dimensions - mm (inches) Fixings (bolts, washers, nuts) Tightening torque Nm (lbf. in) A1 A2 A3 A4 A5 B G1 G2 Ø H 160 (6.3) 150 (5.9) 160 (6.3) 225 (8.85) 225 (8.9) 1419 (55.86) 39 (1.5) 49 (1.9) 20 (0.78) 7 × M8 25 (221.26) J 200 (7.9) 290 (11.4) 200 (7.9) 345 (13.6) 345 (13.6) 1399 (55.07) 60.5 (2.4) 60.5 (2.4) 20 (0.78) Drill patterns FSH and FSJ EMC shield cable preparation SINAMICS G120X Technical data 380 V ... 480 V Technical data 500 V ... 690 V Rating plate example Dimensions and clearance distances FSA .. FSJ - mm (inches) Frame size Height Height including shield plate Width Depth Clearance A Clearance B Additional depth with OP 1) FSA 232 (9) 330 (12.9) 73 (3) 209 (8) 80 (3) 100 (4) 9 (0.35) FSB 275 (10) 383 (15) 100 (4) 209 (8) 80 (3) 100 (4) 9 (0.35) FSC 295 (11) 423 (16.6) 140 (5) 209 (8) 80 (3) 100 (4) 9 (0.35) FSD 472 (18.5) 624.6 (24.5) 200 (7.8) 239 (9.4) 300 (12) 350 (14) 9 (0.35) FSE 551 (21.6) 729 (28.7) 275 (10.8) 239 (9.4) 300 (12) 350 (14) 9 (0.35) FSF 709 (27.9) 969.4 (38) 305 (12) 360 (14) 300 (12) 350 (14) 9 (0.35) FSG 999.4 (39) 1255 (49) 305 (12) 360 (14) 300 (12) 350 (14) 9 (0.35) FSH 1696 (66.7) - 548 (21.6) 393 (15.4) 200 (8) 250 (9.8) 1) - FSJ 1621 (63.8) - 801 (31.5) 393 (15.4) 200 (8) 250 (9.8) 1) - 1) For FSA to FSG, the additional depth with SINAMICS G120 Smart Access is 7 mm (0.28 inch). 2) FSH and FSJ require 30 mm clearance between individual inverters. 3) For FSH and FSJ a clearance distance of 100 mm is required at the front of the inverter. Frame size Terminals Terminal/connector type Maximum cable cross-section Screw tightening torque Stripped insulation length mm (in) mm 2 AWG Nm lbf.in FSA Line, motor and PE Screw-type terminal 1.5 … 2.5 16 … 14 0.5 4.4 9 ... 10 (0.4) FSB 1.5 … 6 16 … 10 0.6 5.3 12 ... 13 (0.47) FSC 1.5 …16 16 … 6 1.3 11.5 12 ... 13 (0.47) FSD Line, motor and PE Screw-type terminal 10 … 35 8 … 2 4.5 39.8 18 (0.7) FSE Line, motor and PE Screw-type terminal 25 … 70 4 … 3/0 10 88.5 25 (1) FSF Line, motor and PE Cable lug according to SN71322 for M10 screws 35 … 2 × 120 2 … 2 × 4/0 22 ... 25 194.7 ... 221.3 -- FSG Line, motor and PE Cable lug according to SN71322 for M10 screws 35 … 2 × 185 2 … 2 × 350 MCM 50 442.5 -- FSH Line, motor, PE and DC Cable lug according to DIN 46234 for M12 screws 4 × 240 4 × 500 MCM FSJ Screw-type terminal 6 × 240 6 × 500 MCM Cable cross-sections and tightening torques SINAMICS G120X Operating Instructions https://support.industry.siemens.com/cs/ww/en/ ps/13213 Language versions: WARNING Danger to life if the safety instructions and installation instructions are not observed The compact installation instructions only contain the most important information for installing the inverter. If the safety instructions and installation instructions in the associated documentation are not observed, accidents involving severe injuries or death can occur. • Observe the safety instructions and installation instructions given in the associated documentation. See also: https://support.industry.siemens.com/cs/ww/en/view/109744769 The delivery comprises at least the following components: A ready to run inverter with loaded firmware - each converter consists of a Power Module with a non-detachable Control Unit. • One set of connectors for connecting the input and output terminals • One set of shield connection kit for the Power Module (available for FSA to FSG only) • One set of shield connection kit for the Control Unit (available for FSD to FSG only) • Compact Installation Instructions in English and German • A printed full-size drill pattern (available for FSD to FSG only), which allows easy drilling of the necessary mounting holes. • The inverter contains open-source software (OSS). The OSS license terms are saved in the inverter. Options for upgrading and downgrading the firmware can be found on the Internet: http://support.automation.siemens.com/WW/news/en/67364620 Correct mounting orientation

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Page 1: SINAMICS G120X Compact Installation InstructionsSINAMICS G120X Edition 12/18 Scope of delivery Maximum permissible motor cable lengths - m (ft)1) Maximum permissible motor cable lengths

s

Compact Installation InstructionsSINAMICS G120X

Edition 12/18

Scope of delivery

Maximum permissible motor cable lengths - m (ft)1)

Maximum permissible motor cable lengths - m (ft)1)

Inverter Frame Size 400 V

EMC category according to EN 61800-3Second environment, C3 First environment, C2 Second environment, C2Inverters with integrated filter

Inverters without line filters with external C3 filter

Inverters with integrated C2 filter

Inverters with integrated C3 filter

FSA … FSC 150 (492) 50 (656) 150 (492) 150 (492)FSD … FSG 200 (656) 50 (656) 150 (492)2) 150 (492)2)

FSH … FSJ 150 (492)3) 50 (984) --- 150 (492)1) The values are valid for a pulse frequency set at the factory2) 2kHz pulse frequency for FSF, 75 kW and 90 kW3) For motor cable lengths of 100 m (328 ft) ... 150 m (492 ft) with additional basic interference suppression module (available on request)

Inverter Frame Size 690 V

EMC category according to EN 61800-3Second environment, C3 Second environment, C2Inverters with integrated filter Inverters without line filters with

external C3 filterInverters with integrated C3 filter

FSD … FSE 150 (492) 50 (656) 100 (328)FSF … FSG 150 (492) 50 (656) ---FSH … FSJ 150 (492)3) 50 (656) 150 (492)2)

1) The values are valid for a pulse frequency set at the factory2) Operation in first environment, C2 only with external C2 line filter plus line reactor3) For motor cable lengths of 100 m ... 150 m, an additional basic interference suppression module shall be provided on the line side (available on request).

Frame size

Fixing Dimensions - mm (inches) Fixings (bolts, washers, nuts)

Tightening torque - Nm (lbf.in)A B Ø

A 55 (2.16) 221.5 (8.72) 5 (0.19) 4 × M4 2.5 (22.12)B 80 (3.15) 265 (10.43) 5 (0.19) 4 × M4 2.5 (22.12)C 118 (4.64) 283 (11.14) 5.5 (0.21) 4 × M5 2.5 (22.12)D 170 (6.69) 430 (16.92) 6.0 (0.23) 4 × M5 6 (53.1)E 230 (9.05) 509 (20.03) 6.5 (0.25) 4 × M6 10 (88.5)F 270 (10.62) 680 (26.77) 8.5 (0.33) 4 × M8 25 (221.26)G 265 (10.43) 970.5 (38.20) 12.0 (0.47) 4 × M10 50 (442.5)

Drill patterns FSA ... FSG

Frame size

Fixing Dimensions - mm (inches) Fixings (bolts, washers, nuts)

Tightening torque Nm (lbf. in)

A1 A2 A3 A4 A5 B G1 G2 Ø

H 160 (6.3) 150 (5.9) 160 (6.3) 225 (8.85) 225 (8.9) 1419 (55.86) 39 (1.5) 49 (1.9) 20 (0.78) 7 × M8 25 (221.26)J 200 (7.9) 290 (11.4) 200 (7.9) 345 (13.6) 345 (13.6) 1399 (55.07) 60.5 (2.4) 60.5 (2.4) 20 (0.78)

Drill patterns FSH and FSJ

EMC shield cable preparation

SINAMICS G120X

Technical data 380 V ... 480 V Technical data 500 V ... 690 VRating plate example

Dimensions and clearance distances FSA .. FSJ - mm (inches)Frame size

Height Height including shield plate

Width Depth Clearance A

Clearance B Additional depth with OP 1)

FSA 232 (9) 330 (12.9) 73 (3) 209 (8) 80 (3) 100 (4) 9 (0.35)FSB 275 (10) 383 (15) 100 (4) 209 (8) 80 (3) 100 (4) 9 (0.35)FSC 295 (11) 423 (16.6) 140 (5) 209 (8) 80 (3) 100 (4) 9 (0.35)FSD 472 (18.5) 624.6 (24.5) 200 (7.8) 239 (9.4) 300 (12) 350 (14) 9 (0.35)FSE 551 (21.6) 729 (28.7) 275 (10.8) 239 (9.4) 300 (12) 350 (14) 9 (0.35)FSF 709 (27.9) 969.4 (38) 305 (12) 360 (14) 300 (12) 350 (14) 9 (0.35)FSG 999.4 (39) 1255 (49) 305 (12) 360 (14) 300 (12) 350 (14) 9 (0.35)FSH 1696 (66.7) - 548 (21.6) 393 (15.4) 200 (8) 250 (9.8) 1) -FSJ 1621 (63.8) - 801 (31.5) 393 (15.4) 200 (8) 250 (9.8) 1) -1) For FSA to FSG, the additional depth with SINAMICS G120 Smart Access is 7 mm (0.28 inch).2) FSH and FSJ require 30 mm clearance between individual inverters.3) For FSH and FSJ a clearance distance of 100 mm is required at the front of the inverter.

Frame size Terminals Terminal/connector type

Maximum cable cross-section Screw tightening torque Stripped insulation length mm (in)mm2 AWG Nm lbf.in

FSALine, motor and PE Screw-type terminal

1.5 … 2.5 16 … 14 0.5 4.4 9 ... 10 (0.4)FSB 1.5 … 6 16 … 10 0.6 5.3 12 ... 13 (0.47)FSC 1.5 …16 16 … 6 1.3 11.5 12 ... 13 (0.47)

FSD Line, motor and PE Screw-type terminal 10 … 35 8 … 2 4.5 39.8 18 (0.7)

FSE Line, motor and PE Screw-type terminal 25 … 70 4 … 3/0 10 88.5 25 (1)

FSF Line, motor and PE

Cable lug according to SN71322 for M10 screws 35 … 2 × 120 2 … 2 × 4/0 22 ... 25 194.7 ... 221.3 --

FSG Line, motor and PE

Cable lug according to SN71322 for M10 screws 35 … 2 × 185 2 … 2 × 350 MCM

50 442.5 --FSH Line, motor, PE and DC

Cable lug according to DIN 46234 for M12 screws

4 × 240 4 × 500 MCM

FSJ Screw-type terminal 6 × 240 6 × 500 MCM

Cable cross-sections and tightening torques

SINAMICS G120X Operating Instructions

https://support.industry.siemens.com/cs/ww/en/ps/13213Language versions:

WARNING

Danger to life if the safety instructions and installation instructions are not observedThe compact installation instructions only contain the most important information for installing the inverter. If the safety instructions and installation instructions in the associated documentation are not observed, accidents involving severe injuries or death can occur.

• Observe the safety instructions and installation instructions given in the associated documentation.

See also: https://support.industry.siemens.com/cs/ww/en/view/109744769

The delivery comprises at least the following components:• A ready to run inverter with loaded firmware - each converter

consists of a Power Module with a non-detachable Control Unit.• One set of connectors for connecting the input and output

terminals• One set of shield connection kit for the Power Module (available

for FSA to FSG only)• One set of shield connection kit for the Control Unit (available

for FSD to FSG only)• Compact Installation Instructions in English and German• A printed full-size drill pattern (available for FSD to FSG only),

which allows easy drilling of the necessary mounting holes.• The inverter contains open-source software (OSS). The OSS

license terms are saved in the inverter.

Options for upgrading and downgrading the firmware can be found on the Internet: http://support.automation.siemens.com/WW/news/en/67364620

Correct mounting orientation

Page 2: SINAMICS G120X Compact Installation InstructionsSINAMICS G120X Edition 12/18 Scope of delivery Maximum permissible motor cable lengths - m (ft)1) Maximum permissible motor cable lengths

Underwriters LaboratoriesUL and CUL LISTED POWER CONVERSION EQUIPMENT for use in a pollution degree 2 environmentISO 9001Siemens plc operates a quality management system, which complies with the requirements of ISO 9001.

European Low Voltage DirectiveEuropäische NiederspannungsrichtlinieDirective européenne basse tensionDirectiva europea "Baja tension"Direttiva europea sulla bassa tensione

Printed in United Kingdom

Operator Panels and commissioning tools

A5E45631727-004

Edition: 12/2018

EMC installation guideline

http://support.automation.siemens.com/WW/view/en/60612658

Declaration of Conformity

https://support.industry.siemens.com/cs/ww/en/ps/13222/cert

BOP-2 Operating Instructions https://support.industry.siemens.com/cs/ww/en/view/109483379

*A5E45631727*

CU Interfaces

PROFINET connections

Terminal strip X134Status LEDs

Analog Input selection DIP switchInterface X21 for Operator Panel or SINAMICS G120 Smart AccessMemory card slotReserved for future useTerminal strip X132Terminal strip X133PROFINET interface

Siemens AGDigital FactoryMotion ControlPostfach 3180

91050 ERLANGENDeutschland

© Siemens AG, 2018Änderungen vorbehalten

FSH and FSJ Switch / Terminals S41, X41 and X9

Factory settings - default settings of the Inverter

Terminal strips with wiring example

Wiring example FSB

No. Description No. DescriptionUnshielded line cable Shielded control cableCable tie Toothed strapEthernet RJ45 connectors Shielded motor cableCabinet backplane

Connections FSA ... FSC Connections FSD ... FSE Connections FSJConnections FSHConnections FSF Connections FSG

IOP-2 operating instructions https://support.industry.siemens.com/cs/ww/en/view/109752613

SINAMICS G120 Smart Access operating instructions https://support.industry.siemens.com/cs/ww/en/view/109758094

Technical support contact

Online support application https://support.industry.siemens.com/cs/ww/en/sc/2067

Product registration www.siemens.com/drive-registration

Commissioning with SINAMICS G120 Smart AccessThe new SINAMICS G120 Smart Access enables the wireless connection of mobile devices such as tablets, smartphones or laptops over Wi-Fi to the SINAMICS G120X inverter series. The module is set up using a conventional browser and standard operating system. The server functionality eliminates the need to download any additional software.

NOTE

For inverters FSA ... FSG, the R1 and F3 terminals are reserved for future use.

Block diagram

SINAMICS G120 product information https://www.siemens.com/press/en/pressrelease/?press=/en/pressrelease/2018/digitalfactory/pr2018040224dfen.htm

SINAMICS G120X product information for Protective Devices https://support.industry.siemens.com/cs/ww/en/ps/13213

For more information on the permissible types for the branch circuit protection devices, see the Product Information of Protective Devices for SINAMICS G120X Inverter.