single link presses

6
Single link presses Standard and optional accessories Menu Variable-speed drive Lubrication system Knockout Foundation parts Vibration isolation system Slide cap Touch screen Die information Total counter Preset counter Eco-counter Ethernet APINES Air ejector Slide adjuster Die height counter Overload protector (OLP) Control system Control panel Electronic rotary cam Die cushion Light curtain Capacity Stroke length Pad dimensions LR×FB Capacity Stroke length Pad dimensions LR×FB 23 70 260×235 35 80 370×265 63 80 480×300 75 80 450×305 260 100 500×340 95 80 510×345 440 120 560×410 140 100 640×445 440 160 560×410 kN mm mm kN mm mm Menu Without pneumatic chute (bellows type) Hydropneumatic Model Model Inverter (with forward/reverse selector switch) Automatic grease lubrication Automatic oil circulation + Automatic grease Mechanical Anchor bolts, shims, leveling plates Rubber isolators Without push bolt 5.7 inches 8.4 inches 20 dies 200 dies 6 digits (x 2) 6 digits (x 2) Solenoid type (1 circuit) Motorized Digital display in 0.01 mm increments Hydraulic Two-hand control Stationary Portable stand 4 spare channels TPL-110FX TPL-150FX TPL-45FX TPL-60FX TPL-80FX TPL-200FX TPL-110FX TPL-150FX TPL-45FX Progressive Drawing Progressive Drawing Progressive Drawing Progressive Drawing Progressive Drawing Progressive Drawing Progressive Drawing Progressive Drawing Progressive Drawing Progressive Drawing Progressive Drawing Progressive Drawing TPL-60FX TPL-80FX TPL-200FX Die cushion specifications TPL-45FX / 60FX / 80FX / 110FX / 150FX / 200FX Press : Standard : Option : Not available Oct.2014 E057-HQ01en Use of this product requires safeguard measures to suit your work. These machines correspond to the press machines specified in the Ordinance on Industrial Safety and Health. This means that you must contact the authorities for applying for their installation, for example. Options are included in photos. *Specifications, appearance, and equipment are subject to change without notice by reason of improvement. *The official model names of machines described in this catalog are TPL45FX, TPL60FX, TPL80FX, TPL110FX, TPL150FX, and TPL200FX. Use these registered model names when you contact the authorities for applying for installation, exporting, or financing. The hyphened spellings TPL45-FX, TPL60-FX, TPL80-FX, TPL110-FX, TPL150-FX, and TPL200-FX are used in some portions of this catalog for sake of readability. *The specifications described in this catalog are for the Japanese domestic market. For your safe use, be sure to read the manual carefully before use. www.amada.com Inquiry

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Page 1: Single link presses

Single link presses

■Standard and optional accessories

Menu

Variable-speed drive

Lubrication system

KnockoutFoundation partsVibration isolation systemSlide cap

Touch screen

Die information

Total counterPreset counterEco-counterEthernetAPINESAir ejectorSlide adjusterDie height counterOverload protector (OLP)Control system

Control panel

Electronic rotary camDie cushionLight curtain

CapacityStroke lengthPad dimensions LR×FBCapacityStroke lengthPad dimensions LR×FB

—————

2370

260×235——

—————

3580

370×265——

—————

6380

480×300——

7580

450×305260100

500×340

9580

510×345440120

560×410

140100

640×445440160

560×410

kN

mm

mm

kN

mm

mm

Menu

Without pneumaticchute (bellows type)

Hydropneumatic

Model

Model

Inverter(with forward/reverse selector switch)Automatic grease lubricationAutomatic oil circulation + Automatic greaseMechanicalAnchor bolts, shims, leveling platesRubber isolatorsWithout push bolt5.7 inches8.4 inches20 dies200 dies6 digits (x 2)6 digits (x 2)

Solenoid type (1 circuit)MotorizedDigital display in 0.01 mm incrementsHydraulicTwo-hand controlStationaryPortable stand4 spare channels

TPL-110FX TPL-150FX

○▲▲▲▲○○▲○○○○▲○○○○○○▲○

TPL-45FX

▲▲▲○○▲○▲○○○○▲○○○○○○▲○

▲ ▲ ▲ ▲

TPL-60FX

▲▲▲○○▲○▲○○○○▲○○○○○○▲○

TPL-80FX

▲▲▲○○▲○▲○○○○▲○○○○○○▲○

○▲▲▲▲○○▲○○○○▲○○○○○○▲○

○▲▲▲▲○○▲○○○○▲○○○○○○▲○

TPL-200FX

TPL-110FX TPL-150FXTPL-45FXProgressive Drawing Progressive Drawing Progressive Drawing Progressive Drawing Progressive Drawing Progressive Drawing

Progressive Drawing Progressive Drawing Progressive Drawing Progressive Drawing Progressive Drawing Progressive Drawing

TPL-60FX TPL-80FX TPL-200FX

■Die cushion specifications

TPL-45FX / 60FX / 80FX / 110FX / 150FX / 200FXPress

○: Standard ▲: Option : Not available

Oct.2014E057-HQ01en

●Use of this product requires safeguard measures to suit your work.●These machines correspond to the press machines specified in the Ordinance on Industrial Safety and Health. This means that you must contact the authorities for applying for their installation, for example.●Options are included in photos.

*Specifications, appearance, and equipment are subject to change without notice by reason of improvement.*The official model names of machines described in this catalog are TPL45FX, TPL60FX, TPL80FX, TPL110FX, TPL150FX, and TPL200FX. Use these registered model names when you contact the authorities for applying for installation, exporting, or financing. The hyphened spellings TPL45-FX, TPL60-FX, TPL80-FX, TPL110-FX, TPL150-FX, and TPL200-FX are used in some portions of this catalog for sake of readability.*The specifications described in this catalog are for the Japanese domestic market.

For your safe use, be sure to read the manual carefully before use.

www.amada.comInquiry

Page 2: Single link presses

2 3

Since their release in 1990, the Amada TPL series presses have led many pressworking operations.In addition to the link motion that has met the pressworking needs of customers for high productivity and accuracy, the TPL-FX series has made it possible to visualize press operating conditions and maintenance information for digital network applications. The eco-counter and eco-idling functions have helped to save on energy and improve energy efficiency.

Performance-proven toaccomplish high productivity and accuracylink motion presses Processing examples with sample workpiecesProcessing examples with sample workpieces

Eco-functions reduce power consumption

TPL-80FX TPL-150FXSingle link presses

Material: SUS304Thickness: 1.4mm

Material: SPCDThickness: 1.2mm

Advanced eco-functions are installed to achieve lower power consumption as compared with conventional machines.

Eco-counter functionWhen the production count reaches the preset count, the motor automatically enters the idle condition and draws less power.

Eco-idling functionWhen its standby time reaches the preset time, the motor automatically enters the idle condition and consumes less power.

Touch screen blackout functionWhen the touch screen is not operated for the preset time, it blacks out to reduce power consumption.

*Power consumption calculation conditions-Production stroke count: Maximum stroke count x 0.7-Load operation: 30 min-Standby (setup): 10 min

*Options are included in photos.

Power consumption comparison17.8% reduction

(kWh)1.0 2.0 3.0

2.49kWh

3.03kWh

TPL-110FX

Conventional machine(TPL-110)

Page 3: Single link presses

4 5

Single link presses

1

TPL-FX series Technologies and functions

Operability improvement and machine data management (Functionality)

Pendant control panel

Operation control displays

A TFT color touch screen is fitted as standard and provides better visibility and operability.

A new layout is adopted to provide visibility and intuitive operation.

Two-hand control panel with guard ringsOperability is improved by new guard rings and control buttons arranged not to obstruct the light curtain. Thin control panel (15 mm thinner than conventional panels) suited to a seated operator. Pictographs and Eng-lish labels are the same as those of the SDE series.

Setting die information and operationData set to use dies, or die information, can be stored in the machine (standard 20 dies).The stamping stroke count and rotary cam data settings can be changed all at once by switching the die information.

Maintenance managementMaintenance information required for stable operation, such as oil change history, special voluntary inspection history, and number of times equipment has operated, can be checked on the machine.

Safety standardSafety PLCs that meet the requirements of the safety standard ISO 13849-1 are adopted to increase reliability in safety.

5.7-inch control touch screen(TPL-45FX, 60-FX, and -80FX)

8.4-inch control touch screen(TPL-110FX, -150FX, and -200FX)

*Option for TPL-45FX, -60FX, and -80FX.

Eco-function setting buttonShows the eco-function setting display.

Digital setting display (stamping stroke count)

Setup buttonShows the setup display convenient to use when changing dies.

Menu buttonShows the menu display for die information and maintenance information among other information.

When you press numerical portions, you can set the corresponding counters, cam, or stamping stroke count.

Rotary cam setting display

Maintenance management menu

Operation counts

Oil change history

Special voluntary inspection history

Die information

Program save and call

Page 4: Single link presses

6 7

Single link presses

Shop area monitor

Operation time chart

APINES configuration diagram

APINES*

3

Visualization of press operating conditions and maintenance information with touch screen PC. The Ethernet is equipped as standard.- General-purpose presses to servo presses are all digital network ready- Real-time shop floor monitoring- Operation and production history, time chart- Alarm information, maintenance information- Tablet and smartphone ready

Progressive type

2Link mechanism to provide incomparably high productivity and accuracy

The link mechanism with the stroke cycle characteristics of fast approach, slow working, and fast return accomplishes pressworking with higher productivity and accuracy without reducing the speed of rotation. The crankshaft is deviated from the center of the main gear rotating at the same speed. The link bar in the intermediate position decelerates the slide in the working range. This link motion reduces the generation of noise and vibration. The slide returns quickly in the non-working range. As compared with the crank press at the same working speed, productivity is increased by 1.2 to 1.4 times for the TPL-45FX, -60FX and -80FX and by 1.6 to 1.8 times for the TPL-110FX and -150FX.

Completely relied upon for highly accurate blanking and progressive stamping

*Amada Press-machine Information Network System

SDE/SDEW seriesTPL-FX series

Tablet

- Operation data- Maintenance data

WirelessLAN

router

APINES server(web server)

WANS and SMAPS- Reference to load waveform- Editing of slide motion

- Reference to operation information- Reference to maintenance information

Smartphone

- Reference to operation information- Reference to maintenance information

- Reference to operation information- Preparation of daily and monthly reports

Terminal

Link mechanism

Deceleration rateTPL-45FX

TPL-60FX

TPL-80FX

35%48%38%

20 mm above BDC

0

5

10

15

20

25

Slide speed(m/min)High Low→←

TPL-FX

CrankpressH

eigh

t abo

ve B

DC

(mm

)

Hei

ght a

bove

BD

C

TPL-FX

Time

Crank press

Systemexpansion

Coil-fedprogressivepress line

Best suited forblanking, progressivestamping, andprecision stamping

Slowdown fromnear BDC

Application Feature Slide motion

270

0

180

90

SLOW

QUICK

Progr-essive

Blanking and progressive stampingFrame rigidity is increased further. Die chipping, and vibration and noise during blanking are reduced. Productivity is increased by 1.8 times as compared with our conventional crank press at the same working speed. Timing instructions can be easily issued to peripheral equip-ment. A wide range of automation and systematization can be flexibly accommodated.

1

2 Shaving of fine blanked partsThe soft contact of the die with the material eliminates the chipping of the die and stabilizes the quality of parts. Shaving is best suited for precision shearing in which how to maintain tool accuracy is a challenge. Sheared edges can be processed in the shaved condition to improve quality.- When a 3.2 mm thick material is blanked, the slide speed decreases 46% as compared with the crank

press. Stable processing accuracy is obtained without lowering productivity.- The TPL-FX link presses have the slide speed reduced in the working range. This slide slowdown

reduces the heat generated in the dies during the working operation and prolongs the life of the dies.

Crank angle

Main gear

Link bar

Eccentric

Crankshaft

Slide

Performance-proven functions to unerringly meet fabrication needs (Flexibility)

High expandability in consideration of digital network era (Futurity) options

07.0 6.0 5.0 4.0 3.0 2.0 1.0 0

1.0

2.0

3.0

4.0

5.0

TPL-150FX

Temperature

Die temperature comparisonSlide speed(mm/min) Amount of

penetration0.8

TimeMaterial thickness

Upperdie

Material

Crank pressStroke length:150mmStroke count:40min-1

Crank press

Decelerationrate of 46%

3.2tTPL-150FXCrank press

Lower die

Hei

ght a

bove

BD

C(m

m)

TPL-150FX

■ Slide speed curve comparison diagram of TPL-150FX and crank press

Drawing typeThe TPL-FX link presses demonstrate outstanding capability in positive deep drawing

Hei

ght a

bove

TD

C

TPL-FX

Time

Crank press

Systemexpansion

Roboticstampingline

Optimal for drawingand bending

Slowdown fromposition highabove BDC

Application Feature Slide motion

270

0

180

90

SLOW

QUICK

Drawing

Bending and drawingThe slide is decelerated in the working region. This slide slowdown restrains the springback of bent parts and increases the energy capacity of deep drawing from a position high above the BDC by 2.5 times as compared with the crank press. These characteristics of the link motion decidedly satisfy the required part quality.

1

2 Robotic stamping lineThe addition of the drawing type, which is good at bending and drawing, to the system configu-ration helps the gap frame link press to work tremendously in the robotic stamping line.- The slide speed during the deep drawing of a 70 mm high part is reduced by 45% as compared with the

crank press. The critical drawing speed of materials can be increased further.- The slide speed is reduced in the working range to restrain the wear of the die due to its heat

generation and the scratching of parts due to the oil film breakage. The slide then returns at the high speed characteristic of the link motion to improve productivity positively.

0

20

40

60

80

100

35 30 25 20 15 10 5 0

Stroke length: 250mmStroke count: 40min-1

Decelerationrate of 45%

Crank press

TPL-150FX

Slide speed(mm/min)

Hei

ght a

bove

BD

C(m

m)

Part height: 70mm

■ Slide speed curve comparison diagram of TPL-150FX and crank press

Page 5: Single link presses

8 9

Single link presses

Standard die space dimension tables■TPL-FX series

Slide bottom drawings

Bolster plate drawings

T-slot detail Cushion pin hole detail

TPL-45FX TPL-60FX TPL-80FXUnit: mmUnit: mm ■TPL-FX series

Slide bottom drawings

Bolster plate drawings

T-slot detail Cushion pin hole detail

TPL-110FX TPL-150FX TPL-200FX

A800

450 15

015

0

800

800

450 15

015

0

450 15

015

0

320

120

B

C (for drawing)

Pin hole 25-φ25 P=50(Drawing specification die cushion)

φ150

A920

550 15

015

0

920

920

550 15

015

0

550 15

015

0

150

400B

C (for drawing)

(Drawing specification die cushion)Pin hole 16-φ30 P=75

φ180

A1030

1030

1030

600

600

150

150

150

150

600 15

015

0

150

400B

C (for drawing)

(Drawing specification die cushion)Pin hole 24-φ30 P=75

φ200

A

700 15

015

0

1100

1100

1100

150

150

150

150

450

600

200

700

Pin hole 24-φ30 P=75

B (for progressive)

C (for drawing)

(Drawing specification die cushion)

φ240

1250

750 15

015

015

015

0

1250

1250

150

100

100

150

150

150

150

150

650

220

750

500

Pin hole 24-φ30 P=75

A

B (for progressive)

C (for drawing)

(Drawing specification die cushion)

φ240

1450

1450

1450

850 15

015

015

015

015

015

015

015

015

015

015

015

0

750

850

220

600

Pin hole 48-φ30 P=75

A

B (for progressive)

C (for drawing)

(Drawing specification die cushion)

φ240

φ30

φ25

5

120°

TPL-45FX φ40

φ30

6

120°

TPL-60FXTPL-80FX

(38)

(0~1

)

φ40

φ30

6

120°

(38)

(0~1

)

400350250

150

150

350

55 65Standard shank holeφ50 H7

6-φ22Inverted spot faceφ42, 1 deep

500450300

350

400

60 70

Standard shank holeφ50 H7

4-φ22Inverted spot faceφ42,1 deep

70

75

550470300

370

450

Standard shank holeφ50 H7

4-φ22Inverted spot faceφ42, 1 deep

600520300

420

500

45

80

φ50.5 F7, 80 deepChamfer hole mouth C5

4-φ24Inverted spot faceφ46, 1 deep 700

600300150 150

470

550

45

90

φ50.5 F7, 90 deepChamfer hole mouth C5

4-φ24Inverted spot faceφ46, 1 deep 850

770300150 150

550

630

45

100

φ50.5 F7, 105 deepChamfer hole mouth C5

4-φ24Inverted spot faceφ46 1 deep

22+0.52 0

22 0 -0

.516

+2 0

37+3 0

22+0.52 0

22 0 -0

.516

+2 0

37+3 0

*Dedicated to progressive work specification and cannot be installed for drawing specification.

*Dedicated to progressive work specification and cannot be installed for drawing specification.

*Dedicated to progressive work specification and cannot be installed for drawing specification.

Page 6: Single link presses

10 11

Single link presses

Specifications and dimension drawings

Unit: mm

■Machine specifications ■Dimensions / TPL-45FX~TPL-80FX

●Automatic OG: Automatic oil circulation + Automatic grease

Model

Menu

Capacity

Stroke length

Tonnage rating point above BDC

Strokes per minute (stepless)

Flywheel energy (stepless)

Die height

Slide adjustment

Slide face dimensions (LR×FB)

Bolster dimensions (LR×FB)

Bolster thickness

Frame gap

Open back

Working surface height

Main motor

Die cushion capacity

Die cushion stroke length

Die cushion pad area (LR×FB)

Overall machine height

Mass of machine

Slide adjuster

Lubrication system

Variable-speed drive

TPL-45FX

450

60

400x350

800x450

115

240

490

800

5.5×4

4300

Motorized

Inverter

kN

mm

mm

min-1

kJ

mm

mm

mm

mm

mm

mm

mm

mm

kWxP

kN

mm

mm

mm

kg

Drawing

140

5.5

55~90

5.9~15.8

290

23

70

260x235

2410

Automatic grease

Progressive

70

6.5

100~180

9.0~29.1

255

ーーー

2365

Automatic OG

Drawing

160

5.5

40~75

6.7~23.6

335

35

80

370x265

2740

Automatic grease

Progressive

90

6.5

85~150

9.3~29.0

290

ーーー

2620

Automatic OG

Drawing

180

6.0

40~70

10.2~31.2

350

63

80

480x300

2915

Automatic grease

Progressive

100

7.0

80~130

14.4~38.0

320

ーーー

2785

Automatic OG

TPL-60FX

600

70

500x400

920x550

125

285

578

850

5.5x4

6300

Motorized

Inverter

TPL-80FX

800

80

550x450

1030x600

135

310

640

850

7.5x4

8000

Motorized

Inverter

Model

Menu

Capacity

Stroke length

Tonnage rating point above BDC

Strokes per minute (stepless)

Flywheel energy (stepless)

Die height

Slide adjustment

Slide face dimensions (LR×FB)

Bolster dimensions (LR×FB)

Bolster thickness

Frame gap

Open back

Working surface height

Main motor

Die cushion capacity

Die cushion stroke length

Die cushion pad area (LR×FB)

Overall machine height

Mass of machine

Slide adjuster

Lubrication system

Variable-speed drive

kN

mm

mm

min-1

kJ

mm

mm

mm

mm

mm

mm

mm

mm

kWxP

kN

mm

mm

mm

kg

Drawing

200

6.0

30~60

12.8~51.2

390

1100x700

360

75

80

480x305

3075

Progressive

125

13.0

50~100

11.8~47.2

350

1100x600

310

ーーー

2960

Drawing

250

25~45

21.0~67.9

420

1250x750

390

95

80

540x345

3435

Progressive

150

40~80

13.5~53.3

380

1250x650

340

ーーー

3225

Drawing

300

6.0

25~45

40.9~132.5

460

1450x850

435

140

100

640x445

3875

Progressive

175

6.9

35~70

19.5~78.0

415

1450x750

385

ーーー

3605

TPL-150

1500

8.0

100

700x550

160

810

900

11x4

16000

Motorized

Automatic grease

Inverter

TPL-200

2000

110

850x630

180

920

1000

15x4

24000

Motorized

Automatic grease

Inverter

TPL-110

1100

100

600x500

150

720

850

11x4

11000

Motorized

Automatic grease

Inverter

Unit: mm

■Dimensions / TPL-110FX~TPL-200FX

ProgressiveDrawing

ProgressiveDrawing

ProgressiveDrawing

H163015901855181520201995

K101010551205125013301405

TPL-45FX

TPL-60FX

TPL-80FX

118012251405145015451620

B229324092615274027822912

CA

840

1000

1080

D

800

850

850

E

490

578

640

F

240

285

310

G

1120

1245

1340

I

135

25

15

J

766

900

980

L25-30-15-

M2357239926202665--

K

L

F

M

D

C

D

C

Motor

Lubrication tank

Motor

B

H I

K

φ45

L

BH I

J

E

FE

A

G

JAG

ProgressiveDrawing

ProgressiveDrawing

ProgressiveDrawing

H225522402485240527502685

14651515

1680

1930

K

570

500

L

TPL-110FX

TPL-150FX

TPL-200FX

17451795

2005

2255

B296030753225343536053875

CA

1250

1370

1540

D

850

900

1000

E

720

810

920

310360340390385435

F G1495153516501675

1825

I

105

15

15

J

1150

1270

1420