single phase voltage sag correction 1250 amps...single phase voltage sag correction 12...50 amps...

Bulletin 1608N MiniDySC® Dynamic Sag CorrectorSingle Phase Voltage Sag Correction 12...50 Amps

User Manual

Important User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

MiniDySC, Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

Additional Resources

These documents contain additional information concerning related products from Rockwell Automation.

You can view or download publications at http:/www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Resource Description

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.

Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and other certification details.

http://www.literature.rockwellautomation.com/idc/groups/literature/documents/in/1770-in041_-en-p.pdfhttp://www.ab.comhttp://www.rockwellautomation.com/literature/

Table of Contents

Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Ch 1 - Installation Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Inspecting and Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Location (Environment). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Rack Mount Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Heat Dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

12 A -25 A SR/ER and 50 A SR MiniDySC . . . . . . . . . . . . . . . . . . . . . . 750 A ER MiniDySC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Wall Mounting the MiniDySC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Circuit Breaker Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Electrical Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Accessing Terminations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

L-N Versus L-L Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Line to Neutral. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Line to Line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Completing Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Ch 2- Operation Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Alarm LED Flash Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Ch 3- Specifications and Dimensions Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Approximate Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Appendix A Special Instructions for Rack-Mount MiniDySC . . . . . . . . . . . . . . . . . . . 21

Rockwell Automation Publication 1608N-UM002B-EN-P - May 2014 3

Table of Contents

Notes:

4 Rockwell Automation Publication 1608N-UM002B-EN-P - May 2014

Chapter 1

Installation

Installation Check List Before proceeding, please take a few minutes to review the necessary steps to install your MiniDySC.

• All packing materials and restraints have been removed.• The MiniDySC is placed in its installed location.• All conduits and cables are properly routed to the MiniDySC.• All power cables are properly terminated.• A ground conductor is properly installed.• If neutral connection is required that it is properly terminated on the

MiniDySC.• The area around the installed MiniDySC is clean and dust-free.• Operational checks have been reviewed and completed.

Inspecting and Unpacking • Carefully inspect the outer packaging for evidence of damage during transit. Do not install a damaged cabinet. Report any damage to the carrier and contact your local sales or service immediately.

• Check the MiniDySC label for correct model number with the packaging list to ensure you have received the correct voltage, current, and wiring configurations.

• After removing the packaging material, inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading. If damage has occurred or shortages are evident contact your carrier immediately.

ATTENTION: Metallic contamination inside the MiniDySC enclosure will void the warranty


Chapter 1 Installation

Location (Environment) NOTICE: Install this equipment in an indoor temperature-controlled area, free from condensation and conductive contaminants such as carbon dust.

The MiniDySC must be installed in a protected environment. The location must provide adequate airflow around the MiniDySC in an atmosphere free from excessive dust, corrosive fumes, or conductive contaminants. Do not operate the MiniDySC in an environment where the ambient temperature or humidity is beyond the specified limits given in this manual.

Mounting Considerations The MiniDySC can be wall mounted. It can also be mounted inside an enclosure as long as the ambient temperature remains at or below 40°C.

Note: The input and output wiring is from the bottom of the MiniDySC and considerations should be made to accommodate the additional space. The weights for the MiniDySC are given on page 18.

Rack Mount Considerations Special instructions for installing the rack-mount MiniDySC are in Appendix A.

Heat Dissipation The table below provides full-load power dissipation for the three MiniDySC sizes. Refer to this chart when calculating heat dissipation for placing the MiniDySC in your cabinet.

Table 1 - Power Dissipation

MiniDySC rating (A)

SR/ERHeat Loss

(W)Heat Loss

(Btu/h)Efficiency

(%)

12 SR 30 103 98

25SR 47 161 98.5

ER 70 240 98.0

50SR 94 321 98.5

ER 140 479 98.0


Installation Chapter 1

Mounting Dimensions 12 A -25 A SR/ER and 50 A SR MiniDySC

Figure 1 - Top Keyed MiniDySC

Figure 1 shows the top keyed and bottom hole dimensions for the 12 A, 25 A (Standard and Extended ride through SR/ER) and 50 A SR MiniDySC. To access the lower mounting holes, four cover screws (two on each side of lower cover) must be removed.

Table 2 - 12/25/50 Amp SR/ER Mounting Dimensions

ATTENTION: DO NOT REMOVE THE TOP COVER. WARRANTY WILL BE VOIDED IF IT IS REMOVED.

RatingA B C

in.[mm]

12 A 7.0 [177.8]

17.95[455.9]

7.0 [177.8]25 A SR

25 A ER 12.0[304.8]

17.95[455.9]

13.75[349.3]50 A SR

Lower Mounting Holes LocatedUnder Wiring Access Cover

Vent holes in both sides. Maintain 3 in. clearancefor proper cooling.

B

A

C



50 A ER MiniDySC

Figure 2 provides mounting dimensions for the 50 A extended ride through (ER). Key slot dimensions are provided in Figure 14.

Figure 2 - 50 A ER Mounting Dimensions

Wall Mounting the MiniDySC

There are two methods of mounting the MiniDySC to wall board as show in Figure 3

Figure 3 - Wall Mounting

• Option 1: Mount the MiniDySC to ½ inch wallboard using (4) #6 hollow wall fasteners or (4) #10 toggle bolts.

• Option 2: Center one side of the MiniDySC on the wall stud and fasten to a wood stud with (2) 2 – inch long #8 Phillips bugle-head screws or to a metal stud with (2) 2-inch long #8 Philip bugle-head self drilling screws. Fasten the other side of the MiniDySC with (2) hollow wall fasteners or (2) #10 toggle bolts.

16.00(406.40)

17.52(444.93)

Vent holes in both sides. Maintain 3 in. clearancefor proper cooling.



Circuit Breaker Recommendations

Branch circuit protection upstream of the MiniDySC is required

Table 3 - Circuit Breaker Recommendations

Electrical Terminations

A qualified electrician must install the MiniDySC. To access the connections, remove the four screws on the bottom cover and lift off the cover. The MiniDySC is furnished with one of the terminal block configurations as shown in the figures below.

Figure 4 - Power Terminal Locations

Rated MiniDySC (Amps) Maximum Rated Breaker (Amps)

12 15

25 35

50 70

ACCESS COVER



Accessing Terminations

Three knockout holes are provided for conduit entry, as shown in Figure 5. Take care to avoid dropping any metal filings inside the enclosure. Metallic contamination will void the product warranty. See Figure 8, Figure 9, and Figure 10 for input/output terminal locations.

Figure 5 - Knockout Hole Locations

L-N Versus L-L Configuration MiniDySC terminals are labeled in accordance with the AC input source type. Bulletin 1608N part numbers containing V2 are configured for single-phase line-to-neutral (phase-to-neutral) input, with input terminals labeled L1 and N. Part numbers containing V1 are configured for line-to-line (phase-to-phase) input, with input terminals labeled L1 and L2. Select the correct connection diagram between Figure 6 (L-N) and Figure 7 (L-L).

Line to Neutral

MiniDySC L-N models must be connected as in Figure 6 to operate properly.

Figure 6 - Line to Neutral Configuration

IMPORTANT Metallic Particles inside the enclosure will void the warranty

COMMUNICATIONS.89 [22.6mm] DIAMETER EKO

2X INPUT AND OUTPUT AC CONNECTIONS..89 [22.6mm] DIAMETER EKO

GR

X1

N

N

L1

GR

L1

N

N

X1

GRX1NNL1

INPUT SOURCEUser SuppliedCircuit Breaker

L1

N

GND

GROUNDSTUD

OUTPUT TO LOADSX1

N

GND

X1NNL1L-N

25A ER 50A SR/ER12A-25A SR

Terminal Block Configurations



Line to Line

MiniDySC L-L models must be connected as in Figure 7 to operate properly.

Figure 7 - Line to Line Configuration

Completing Terminations Output terminals are marked X1 and N or X1 and X2. If multiple loads are served by the MiniDySC a separate distribution box must be provided. Only one conductor should be terminated in each MiniDySC terminal block position. Terminal torque requirements are shown in Figure 8, Figure 9, Figure 10, and Figure 11.

Figure 8 - 12 and 25 Amp Standard Ride-through (SR)

25A ER 50A SR/ER

GR

X2

X1

L2

L1

GR

L1

L2

X2

X1

GRX2X1L2L1

12A-25A SR

INPUT SOURCEUser SuppliedCircuit Breaker

L1

L2

GND

GROUNDSTUD

OUTPUT TO LOADSX1

X2

GND

X1X2L2L1L-L

Terminal Block Configurations

TERMINAL BLOCK

INPUT/OUTPUT TERMINAL RATING: 22-8 AWG (0.5-6mm2) TORQUE: 7.1-8.9 lb-in.

(0.8-1.0 N-m)WIRE STRIP LENGTH: .47" [12mm]

LINE TO LINE LINE TO NEUTRAL

#10-32 GROUND STUDTORQUE: 29 in-lb. (3.3 N-m)

OR

FUSE

L1-N-N-X1-GRL1-L2-X1-X2-GR



Figure 9 - 25 Amp Extended Ride Through (ER)

Figure 10 - 50 Amp Standard/Extended Ride-through (SR/ER)

INPUT/OUTPUT TERMINAL RATING: 22-8 AWG (0.5-6mm2) TORQUE: 7.1-8.9 lb-in.

(0.8-1.0 N-m)WIRE STRIP LENGTH: .47" [12mm]

FUSE

1/4-20 GROUND STUDTORQUE: 65 in-lb. (7.3 N-m)

LINE TO NEUTRALLINE TO LINE

TERMINAL BLOCK

OR

L1-L2-X1-X2-GR L1-N-N-X1-GR

OR

LINE TO NEUTRALLINE TO LINE

FUSE TERMINAL BLOCK

1/4-20 GROUND STUDTORQUE: 65 in-lb. (7.3 N-m)

INPUT/OUTPUT TERMINAL RATING: 16-0 AWG (1.5 - 50 mm2)

TORQUE: 24.3-26.1 lb-in. (2.7 - 2.9 N-m)

WIRE STRIP LENGTH: .67" [17mm]

GR TERMINAL RATING: 22-8AWG (0.5-6mm2) TORQUE: 7.1-8.9 lb.-in. (0.8-1 N-m)

WIRE STRIP LENGTH: .47" [12mm]

X1-N-N-L1-GRX1-X2-L2-L1-GR



Figure 11 - Communications (Dry Contacts)

CUSTOMER COMMUNICATIONSCONNECTION AREA. 24-12 AWG (0.2-2.5mm2) TORQUE: 5.0 lb-in (0.6 N-m)



Notes:


Chapter 2

Operation

The MiniDySC is fully automatic and requires no user intervention for normal operation.

Applying Power 1. Before applying power to the MiniDySC, ensure that all input/output wiring including grounding has been completed and that the wiring access cover is on and screwed down.

2. The load should be connected prior to performing system checks.

3. Apply power, note that the green “Normal” LED will be illuminated.

4. Verify that the output (load) voltage is present and within nominal rating.

5. During normal operation the green LED will remain on. NOTICE: Cycling input power in the sequence OFF--ON--OFF--ON within a one minute period will cause a "Inverter Limit Cycle Timeout" alarm. In such case, the red LED will blink and sag correction will be inhibited for one minute (the condition will automatically reset after one minute).

Alarm LED Flash Sequence The MiniDySC continuously monitors its condition to help ensure reliable operation. Status is provided by two front panel indicators, a green Normal LED and a red Alarm LED. The green Normal LED will be lighted under normal operating conditions. Events that may affect the ability of the MiniDySC to protect the load will activate the Alarm LED. Conditions that the user can correct, such as an overload condition, will be indicated by an encoded series of red LED flashes. The flash code is repeated after a two second pause for as long as the condition persists. User correctable Alarm conditions are listed in Table 4. For any other Alarm code, or a constant series of rapid flashing, consult Rockwell Automation Technical Support.

Table 4 - Alarm LED Flash Descriptions

Alarm Name Number of Flashes

Alarm Description Alarm Resolution

Inverter Run Time out

3 DySC inverter had a total cumulative runtime of more than rated. No action is needed

Inverter Limit Cycle Timeout Power was re-applied more than once within a 58 second period. No action is needed

Overload

4

Inverter inhibited because load current exceeded maximum rating. Reduce the load

Static Switch Over -Temperature Static switch heatsink temperature was greater than maximum rating.

• Verify ambient temperature is within specification • Check for damaged fans • Check for dirty or obstructed air vents.

DC Bus Over-Voltage 5 Positive or negative half of DC bus voltage exceeded maximum rating.

• Verify line voltage is within ratings.• Verify proper DySC application• Call Service


Chapter 2 Operation

Communications Two relay contacts indicate MiniDySC status. The contacts are form A and close upon occurrence of the named event: (a) OUTPUT OK, when output voltage remains between 87…110% of nominal value; and (b) a system ALARM event. The relay contact ratings are 24V DC at 1 A. The communications wiring area detail is shown in Figure 11. A barrier plate prevents contact between communications wiring and power wiring.



Chapter 3Specifications and DimensionsTable 5 - Technical Specifications – MiniDySC (12…50 Amps)

Electrical Input/Output (Normal Mode—Static Switch)Connection Configuration Series-connected with load. Under normal line condition, the static switch passes utility voltage directly to the loadStandard Input Voltage DySC 1Phase: 120, 208, 220, 230, 240VVoltage Range ± 10%Output Current (Static Switch) 0...100% of rated rms current, continuousCurrent Overload (Static Switch) for 12A, 50A models 200% @ 30 Sec., 400% @ 5 Sec., 600% @ 0.5 Sec.Current Overload (Static Switch) for 25A models 200% @ 30 Sec., 280% @ 5 Sec., 450% @ 0.5 Sec.Frequency 50/60 Hz Auto SensingFrequency Range (tracking) 45 to 65 HzSurge Protection Device (SPD) Built-in 3-Layers consisting of MOVs & CapacitorsEfficiency > 98%Phase (wiring) 1 phase (L-L & L-N)Sag Detection Voltage 88.5% of rated voltageResponse Time (typical) 0.7 ms detection, 1.2 ms inverter reaction (

Chapter 3 Specifications and Dimensions

Approximate Dimensions

Dimensions in inches [mm]. Dimensions are not intended to be used for manufacturing purposes.

Figure 12 - 12 Amp and 25 Amp SR Dimensions

DimensionsRating

(A)H x W x D in. [mm]

Weight lbs.[kg]

Standard Run-time (SR)12, 25 22 x 10 x 4 [550.8 x 254 x 101.6] 18.6 [8.44]50 21 x 19 x 4 [533.4 x 482.6 x 101.6] 34.5 [15.5]

Extended Run-time (ER)25 21 x 19 x 4 [533.4 x 482.6 x 101.6] 32.5 [14.7]50 21 x 19 x 7 [533.4 x 482.6 x 177.8] 51.5 [23.4]

9.27235.36

7.00177.80UPPER

MOUNTING

21.14536.97

17.95455.93

VERTICALMOUNTING

7.00177.80LOWER

MOUNTING

B

A

LOWER MOUNTINGHOLES LOCATED UNDERACCESS COVER. SEE DETAIL B

3.5690.51

1.3133.35

1.4336.40

3.1880.85

5.18131.65



DETAIL B

LOWER MOUNTING HOLELOCATION: 2X .281 DIA. HOLESUNDER ACCESS COVER.

.287.19 R.26

6.50

.3508.89

DETAIL A MOUNTING

KEYHOLE2 PLACES


Specifications and Dimensions Chapter 3

Figure 13 - 25 Amp ER /50 Amp SR Dimensions

17.95455.93

VERTICALMOUNTING

21.14536.97

16.02406.83

12.00304.80UPPER

MOUNTING

13.75349.25LOWER

MOUNTING

A

B

LOWER MOUNTINGHOLES LOCATED UNDERACCESS COVER. SEE DETAIL B

3.5690.51

3.0878.32

4.83122.77

11.93303.11

1.3133.27



.3508.89

R.143.59

.5113

DETAIL A MOUNTING

KEYHOLE2 PLACES

DETAIL BLOWER MOUNTING HOLELOCATION: 2X .281 DIA. HOLESUNDER ACCESS COVER.


Chapter 3 Specifications and Dimensions

Figure 14 - 50 Amp ER Dimensions

20.27514.74

16.00406.40

MOUNTING

19.02483.03

OVERALL17.52444.93

MOUNTING

2X .281MOUNTING

HOLES

A

7.06179.44

4.81122.28

3.0878.32

4.83122.7711.93

303.11



.3508.89

.287.21

.5113

DETAIL A MOUNTING

KEYHOLE2 PLACES


Appendix A

Special Instructions for Model 1608N-012A120V2S-R Rack-Mount MiniDySC

MiniDySC model 1608N-012A120V2S-R is configured to protect line-corded loads in a 19-inch IT rack environment.

Amended specifications and dimensions for this model are listed in Table 6. All other specifications, including environmental and certifications, are as listed in Table 5. This model does not include alarm contacts. LED indicators are front-facing.

Included mounting hardware will accommodate any of the mounting orientations shown in Figure 15, including 4-post mounting in racks up to 26 in. deep.

This MiniDySC model contains no user-serviceable parts.

ATTENTION: DO NOT REMOVE THE TOP COVER. WARRANTY WILL BE VOIDED IF IT IS REMOVED.

Rockwell Automation Publication 1608N-UM002A-EN-P - May 2014 21

Appendix A

Table 6 - Technical Specifications - Rack-Mount MiniDySC, PN 1608N-012A120V2S-R

Figure 15 - Rack Mounting Options for model 1608N-012A120V2S-R

Figure 16 - Mounting Bracket

Electrical

Input Voltage (nominal) 1 Phase (L-N), 120V ±10%

Output Current 12 A

Upstream Circuit Breaker (required) Rating 15 A

Mechanical

Mounting Hardware Kit (included) (2) Mounting Brackets (see Figure 16)(8) Cage Nut, 10-32(16) Screw, 3/8 in. Phillips, 10-32, with lock washer(8) Screw, 3/4 in. slotted Truss, 10-32

Weight 22.5 lb

Line Cord Length 6 ft (minimum)

Line Plug NEMA 5-15P

Load Receptacles Six (6) NEMA 5-15R

Cooling Forced air: rear intake, side exhaust

Dimensions

Height 2U (3.459 in.)

Width 19 in. (front panel)

Depth 18.9 in., excluding line cord bend radius

Front Mount Mid-Mount4-Post Mount

22 Rockwell Automation Publication 1608N-UM002A-EN-P - May 2014

Publication 1608N-UM002B-EN-P - May 2014 DIR 10000723485Copyright © 2014 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A

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Rockwell Automation provides technical information on the Web to assist you in using its products. At http://www.rockwellautomation.com/support, you can find technical manuals, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools. You can also visit our Knowledgebase at http://www.rockwellautomation.com/knowledgebase for FAQs, technical information, support chat and forums, software updates, and to sign up for product notification updates.

For an additional level of technical phone support for installation, configuration, and troubleshooting, we offer TechConnectSM support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://www.rockwellautomation.com/support/.

Installation Assistance

If you experience a problem within the first 24 hours of installation, review the information that is contained in this manual. You can contact Customer Support for initial help in getting your product up and running.

New Product Satisfaction Return

Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

Documentation Feedback

Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU002, available at http://www.rockwellautomation.com/literature/.

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Outside United States or Canada Use the Worldwide Locator at http://www.rockwellautomation.com/rockwellautomation/support/overview.page, or contact your local Rockwell Automation representative.

United States Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your distributor to complete the return process.

Outside United States Please contact your local Rockwell Automation representative for the return procedure.

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Important User InformationAdditional ResourcesCh 1 - InstallationCh 2- OperationCh 3- Specifications and DimensionsAppendix A

Notes:Chapter 1InstallationInstallation Check ListInspecting and UnpackingLocation (Environment)Mounting ConsiderationsRack Mount ConsiderationsHeat DissipationTable 1 - Power Dissipation

Mounting Dimensions12 A -25 A SR/ER and 50 A SR MiniDySCFigure 1 - Top Keyed MiniDySCTable 2 - 12/25/50 Amp SR/ER Mounting Dimensions

50 A ER MiniDySCFigure 2 - 50 A ER Mounting Dimensions

Wall Mounting the MiniDySCFigure 3 - Wall Mounting

Circuit Breaker RecommendationsTable 3 - Circuit Breaker Recommendations

Electrical TerminationsFigure 4 - Power Terminal Locations

Accessing TerminationsFigure 5 - Knockout Hole Locations

L-N Versus L-L ConfigurationLine to NeutralFigure 6 - Line to Neutral Configuration

Line to LineFigure 7 - Line to Line Configuration

Completing TerminationsFigure 8 - 12 and 25 Amp Standard Ride-through (SR)Figure 9 - 25 Amp Extended Ride Through (ER)Figure 10 - 50 Amp Standard/Extended Ride-through (SR/ER)Figure 11 - Communications (Dry Contacts)

Notes:

Chapter 2OperationApplying Power1. Before applying power to the MiniDySC, ensure that all input/output wiring including grounding has been completed and that the wiring access cover is on and screwed down.2. The load should be connected prior to performing system checks.3. Apply power, note that the green “Normal” LED will be illuminated.4. Verify that the output (load) voltage is present and within nominal rating.5. During normal operation the green LED will remain on.

Alarm LED Flash SequenceTable 4 - Alarm LED Flash Descriptions345

Communications

Chapter 3Specifications and DimensionsTable 5 - Technical Specifications – MiniDySC (12…50 Amps)Approximate DimensionsFigure 12 - 12 Amp and 25 Amp SR DimensionsFigure 13 - 25 Amp ER /50 Amp SR DimensionsFigure 14 - 50 Amp ER Dimensions

Appendix ASpecial Instructions for Model 1608N-012A120V2S-R Rack-Mount MiniDySCTable 6 - Technical Specifications - Rack-Mount MiniDySC, PN 1608N-012A120V2S-RFigure 15 - Rack Mounting Options for model 1608N-012A120V2S-RFront MountFigure 16 - Mounting Bracket

Intro

Details of the Rockwell Automation Print Specifications sheet

This print specifications sheet is designed with multiple purposes.- It is a vehicle to get the most accurate print specifications to RA-approved print vendors.- It provides authors with an explanation of all necessary fields to complete before attaching the sheet to your PDF.- It provides separate tabs so that an author can fill in all fields related to the publication on the Generic tab or publication-specific template-type tabs to minimize the number of fields an author must complete.

To facilitate the most efficient use of this sheet, we recommend that you click on the publication-specific tab that most closely fits you publication and use that to complete the print specifications.

IMPORTANT: Because this sheet was constructed using a sheet that RR Donnelley (RRD) uses to load print specifications, there are some columns hidden. For example, the first field you must complete is Column E, or Publication Number. Columns A to D are used for RRD purposes and with information only representatives of that RA-approved printer can complete.

DO NOT delete any hidden columns from the tab you choose to use.

Definitions of Each Tab in Sheet

Generic pub print specsSingle sheet with all required columns for necessary specifications. None of the columns are completed. All must be completed before attaching the sheet to your PDF.

This tab has 39 blank fields you must complete via free text type or pull-down menus.

IN, RN pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to installation instructions (IN) and release notes (RN). However, you can use this sheet for other publications that are similar to INs and RNs.

This sheet has several fields already completed with default values, which you can change. You must complete the additional fields.

UM, RM, PM pub type specs Templates with many fields already completed according to typical default settings. Use this tab with publications similar to user manuals (UM), reference manuals (RM) and programming manuals (PM). However, you can use this sheet for other publications that are similar to UMs, RMs and PMs.


AP, PP pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to application solutions (AP) and product profiles (PP). However, you can use this sheet for other publications that are similar to APs and PPs.


BR pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to brochures (BR). However, you can use this sheet for other publications that are similar to BRs.


Field definitionsDescription of information fields used throughout the spreadsheet tabs that may not be immediately obvious to a user.

Attach Print Specs to PDF

For Acrobat 8.0, follow these steps:1. Open the PDF.2. Click on Document>Attach A File. A new section appears at the bottom of the PDF.3. Browse to the MS Excel file with the print specs and add it to the PDF.

For Acrobat 7.0, follow these steps:1. Open the PDF.2. Click on the Attachments tab next to the publication's bookmarks. A new section appears at the bottom of the PDF.3. Click on the Add button in the bottom section of the PDF.4. Browse to the MS Excel file with the print specs and add it to the PDF.

For Acrobat 6.0, follow these steps:1. Open the PDF.2. Go to the backcover of the PDF.3. Click on the Tools pull-down menu.4. Click on this sequence of menu options - Advanced Commenting, Attach, Attach File Tool. A paper clip appears.5. Click to put the paper clip somewhere on the backcover. The browse window appears.6. Browse to the MS Excel file with the print specs and add it to the PDF.

IMPORTANT: If you are using Acrobat 5.0 or earlier, please upgrade.

RA-QR005C-EN-E 6/08

RA-QR005B-EN-E 3/08

Generic pub print specs

Corp #17501

Bill To69

dPrint?Content/Comp #Split Shipment Indicator FlagWCSS Item NumberCustomer Item NumberItem DescriptionProducing PlantJob NumberReplenishing PlantPlant CodeProduct CodePackaging/Ordering UOMQty per Packaging/Ordering UOMList Price Per EaTransfer Cost per EaSell Price per EaStandard Cost (per Ea)Min Order Qty (in eaches)Multiple Order Qty (in EachesChargeback PriceItem Reference #1Item Reference #2Revision FieldMax Order Qty (in eaches)Sequentially Numbered Item?Sequentially Numbered Item - DetailsPriced for Digital or OffsetContent File LocationItem Category Form (F) Book (B)Item Subtype OrientationSides PrintedCSS/JLS Stock ComponetPaper Size WidthPaper Size LengthNo of Forms to a SheetPage QtySheets QtyCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab Size# of TabsBinder SizeBinder ColorBinder Ring TypeBinder Transparency (clearview or matt)Thermal Tape ColorTrim Size WidthTrim Size Length Stitching LocationDrilling SizeDrilling LocationGlue Location# / PadFold TypeFold At# / Poly# / BoxCommentsCross Reference Item Number 1

Publication NumberPublication TitlePackaging/Ordering Unit Of MeasureQty per Packaging/Ordering Unit of MeasureMin Order QtyMultiple Order QtyBusiness GroupCost CenterRevision DateMax Order QtyBlack & Whiteor ColorItem CategoryForm (F) or Book (B)Binding/StitchingOrientationSides PrintedPrinting Paper Size WidthPrinting Paper Size LengthNumber of Forms to a SheetPage Count of PublicationNumber of Sheets Required to PrintCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab SizeNumber of Tabs NeededBinder SizeBinder ColorBinder Ring TypeBinder TransparencyThermal Tape ColorFinished Trim Size WidthFinished Trim Size Length Stitching LocationDrill Hole SizeNumber and Location of Drill HolesGlue LocationNumber of Pages per PadFold TypeFold AtNumber of Pieces per Poly wrapNumber of Pieces per BoxCommentsPart Number

Are these items being setup on dPrint? (Yes or No). If yes, Inv Mgmt to check "Print Management" flag on item setup.The content/Comp # will be provided by the CSC once the spec files are loaded to the DAS (the files must be named with the WCSS item #). The content/comp# must be hardcoded to the Item message Field in WCSS. Must be a 10 Digit number that starts with an 8.Required. Setting this to yes will allow warehouse product to ship out before the JIT item is completed. Setting this to no will hold all warehoused items until the printing of this item is complete. Please indicate Y or N.** Note: Each item with a Y will always ship separately even if produced at the same time as like items.Optional. 15 Characters Max. If the WCSS number provided already exists in the system, then Inventory Management will assign a random WCSS number.30 characters maximum. Cannot use quote symbol, that is--"--.Required. Which plant/Print Center will produce this item?Required. To be provided from the producing plant for JIT s/uRequired: What is the plant code of the plant that has owning rights to the dPrint files? If produced at multiple plants there can be only one owning plant.Required. What is the plant code of the facility that will produce this item? (see "Plant and Whse Codes" tab below)Required. Enter one of the applicable product.Method of packaging for publication shipment

Click here for explanation of each value in the pull-downRequired. This field auto-calculates (transfer cost divided by .5). Used to determine Standard Cost on WCSS (which is 50% of the list price for these product codes).Required. Transfer Cost per ordering/packaging unit of measure.Required. Price that will be billed to customer upon order. If Price Breaks, enter "Price Breaks" and note them on separate spreadsheet.Required. Replacement Cost per Packaging/ordering UOM.Click here for an explanation of this field; otherwise, type NA.Optional. Used to assist customer with internal Chargebacks to end users. (per packaging/ordering UOM)IMPORTANT: This information must match the DocMan record.

Click here for explanation of each value in the pull-down menu.IMPORTANT: This information must match the DocMan record.IMPORTANT: This information must match the DocMan record.

Date on the publication. Click here for explanation of each value in the pull-down menu.Indicate Yes or No. Enter Yes if the item is a sequentially numbered item.Describe the details behind the sequentially numbered item, such as:- Record Sequence Shipped: whse will record the sequence numbers that shipped- Ship in Sequence Record: required to ship products in particular sequence and the whse records the numbersRequired: If PDF is to be retained in the DAS enter DAS in this field, if item is part of eCreate or Custom Docs put CUSTOM in this field.Typically a Book.

Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-downClick here for explanation of each value in the pull-down menu.Optional: Use when finished product stored in the warehouse is to be inserted into the construction of a JIT book.IMPORTANT: Not Trim Size width

This is the width of the paper on which the publication is printed.IMPORTANT: Not Trim Size length

This is the length of the paper on which the publication is printed.Click here for explanation of how to determine the information required.Click here for explanation of how to determine the information required.Optional: Use when product is being printed on Shell Stock. Provide warehoused WCSS Item nu,mber of product to be used in the production of JIT item.Click here for explanation of how to determine the information required.The pull-down menu lists the most common choices.

Click here for a full list of the available choices.

If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.If item uses tabs; otherwise, NA.If needed; otherwise type NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If publication is thermal tape bound; otherwise, NA.Click here to see the available finished trim sizes.

The sizes are listed - width x length.Click here to see the available finished trim sizes.

The sizes are listed - width x length.If publication is Book [B] and stapled; otherwise, NA.Click here for a list of possible drill locationsIf publication uses padding; otherwise, NA.If publication is a notepad or message pad; otherwise, NA.Click here for explanation of each value in the pull-down menu. Folding of final document optionalThe location(s) of the foldClick here for explanation of each value in the pull-down menu.Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink- Spine, if necessary

Also use to indicate any other production or finishing requirements not provided in previous columns

Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.List only if pubication is used in manufacturing; otherwise, leave blank.

See DocMan for the Cost Center selections associated with each Business Group.RRD must provide this informationRRD must provide this informationRRD must provide this informationRRD must provide this information

Item Setup Sheet for Conversion Transfers

JIT-D-print SpreadsheetRA-QR005C-EN-E&D &T

IN, RN pub type specs
















1608N-UM002B-EN-PBulletin 1608N MiniDySC Dynamic Voltage Sag CorrectorEA11Marketing CommercialSee DocMan for the Cost Center selections associated with each Business Group.05/01/20145Black & WhiteBSADDLEPORTRAITHEAD2HEADRRD must provide this informationRRD must provide this information4246PLAIN20#WhiteRRD must provide this informationNANANANANANABLACK (preferred)8.511SIDENANANANAHALFNA50RRD must provide this informationText Stock = 20# White Opaque BondText Ink = BlackDIR 10000723485

UM, RM, PM pub type specs
















EA11See DocMan for the Cost Center selections associated with each Business Group.Black & WhiteBPERFECTPORTRAITHEAD2HEADRRD must provide this informationRRD must provide this information2PLAIN20#WhiteRRD must provide this informationNANANANANANANA8.511NA5/16"3LEFTNANANANARRD must provide this informationCover Stock = 90# White IndexText Stock = 20# White Opaque BondCover Ink = BlackText Ink = BlackSpine = If included as last page of PDF

AP, PP pub type specs
















PK1See DocMan for the Cost Center selections associated with each Business Group.ColorBNAPORTRAITHEAD2HEADRRD must provide this informationRRD must provide this informationGLOSS TEXT80#WhiteRRD must provide this informationNANANANANANANA8.511NANANANAHALF8.5 x 11RRD must provide this information

BR pub type specs

dPrint?Content/Comp #Split Shipment Indicator FlagWCSS Item NumberCustomer Item NumberCannot use quote symbol, that is--"--.Producing PlantJob NumberReplenishing PlantPlant CodeProduct CodePackaging/Ordering UOMQty per Packaging/Ordering UOMList Price Per EaTransfer Cost per EaSell Price per EaStandard Cost (per Ea)Min Order Qty (in eaches)Multiple Order Qty (in EachesChargeback PriceItem Reference #1Item Reference #2Revision FieldMax Order Qty (in eaches)Sequentially Numbered Item?Sequentially Numbered Item - DetailsPriced for Digital or OffsetContent File LocationItem Category Form (F) Book (B)Item Subtype OrientationSides PrintedCSS/JLS Stock ComponetPaper Size WidthPaper Size LengthNo of Forms to a SheetPage QtySheets QtyCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab Size# of TabsBinder SizeBinder ColorBinder Ring TypeBinder Transparency (clearview or matt)Thermal Tape ColorTrim Size WidthTrim Size Length Stitching LocationDrilling SizeDrilling LocationGlue Location# / PadFold TypeFold At# / Poly# / BoxCommentsCross Reference Item Number 1















PK1See DocMan for the Cost Center selections associated with each Business Group.ColorBSADDLEPORTRAITHEAD2HEADRRD must provide this informationRRD must provide this informationWhiteRRD must provide this informationNANANANANANA8.511SIDENANANANAHALF8.5 x 1150RRD must provide this information

Field definitions

Packaging/Ordering Unit Of Measure

EA = Each

PK = Pack

PD = Pad

RL = Roll

BK = Book

CT = Carton

BX = Box

ST = Set

Multiple Order Qty

Separate methods of ordering same item. For example, if an item is packaged 50 per pad / 5 pads per carton. You can set the order qty as 50 each (one pad) or 250 each (1 ctn)

Business Group

The business group that the publication supports. Your choice here determines the list you choose from for Cost Center.

Corporate/Business Development

Finance

Human Resources

IT

Logistics

Manufacturing

Marketing Commercial

Marketing Europe

Marketing Other

Operations

Order Services

Other

Process Improvement

Procurement

Quality

Sales

Max Order Quantity

Presale items = 100

Postsale items = 5

NOTE: You can use other quantities but the delivery may take a bit longer because a system admin must approve it.

Item Category - Form (F) or Book (B)

Form (F) = Any publication that is a single sheet (i.e., 1 or 2 pages), an envelope or carbonless form.

Book (B) = Any publication that contains 3 or more pages.

Binding/Stitching

For a Form (F) use

CARBONLESS

CUTSHEET

ENVELOPE

For a Book (B) use

LOOSELOOSE -Loose Leaf

PERFECTPERFECT - Perfect Bound

PLASTCOILPLASTCOIL - Plastic Coil (Coil Bound)

SADDLESADDLE - Saddle Stitch

STAPLED1STAPLED1 -1 position

STAPLED1BSTAPLED1B - bottom 1 position

STAPLED2STAPLED2 - 2 positions

THERMALTHERMAL - Thermal bound (Tape bound)

THERMALOTHERMALO - Thermal Bound (Tape bound - offline)

WIRE OWire O - Double Wire Bound (offline)

Saddle-Stitch Items

20 sheets max. on 20# (text and cover)

19 sheets max. on 20# (text) and 24# (cover)

18 sheets max. on 24# (text and cover)

All page quantities must be divisible by 4

Tape Bound Items

125 sheets max. on 20# no cover

120 sheets max. w/cover (90# index unless indicated otherwise)

Perfect Bound Items

475 sheets max. on 20# no cover

470 sheets max. w/cover (90# index unless indicated otherwise)

Double Wire Bound Items

40 sheets max. on 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise)

Coil Bound Items

290 sheets max. of 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise)

Sides Printed

Head2Head = Most common; Double-sided printing with headers on both pages lining up at the top of the page

Simplex = Single-sided printing

Head2Toe = Least common; Double-sided printing with header on one page lining up with the footer on the other page

Number of Forms to a Sheet

Number of publication pages printed on a sheet of paper at the printer.

For example, if a 4-page, 8.5 x 11 publication is printed on the front and back sides of an 11 x 17 sheet of paper that is folded in half, the Number of Forms to a Sheet = 4.

Example 2: If a 4-page, 5.5 x 8.5 publication is printed on the front and back sides of an 8.5 x 11 sheet of paper that is folded in half, the Number of forms to a Sheet = 4.

Number of Sheets Required to Print

Number of sheets of paper required to print the publication.

For example, if a 16-page, 8.5 x 11 publication is printed on the front and back sides of four 11 x 17 sheets of paper that are folded in half and saddle stitched together, the Number of Sheets Required to Print = 4.

Example 4: If a 4-page, 5.5 x 8.5 publication is printed on the front and back sides of one 8.5 x 11 sheet of paper that is folded in half, the Number of Sheets Required to Print = 1.

Paper Stock Type

Description

PLAINBond

ACNTCVRAccent Cover

BOND3HBond (3-hole)

BOOKENVBooklet Envelope

C1SGLOSSC1S Gloss Finish

C1SMATTEC1S Matt Finish

C2SGLOSSC2S Gloss Finish

C2SMATTEC2S Matt Finish

CARDCard Stock

CATLGENVCatalog Envelope

CATLGENV#6#6 Catalog Envelope

COVERCOLORColor Cover Copy

CRCKPEELCrack N Peel Label

CUSTOMCustom

CVRFUTURAFutura Cover

ENV6x9Standard 6X9 Envelope

ENV9X12Standard 9X12 Envelope

ETHCERTEthicon Certificate

GLOSSCOVERGloss Cover

GLOSSTEXTGloss Text

HOTSTEXTHots Text

INDEXIndex

LABEL8080 Up Label

MICROPRTMicro Print

OFFSETOffset

PART22 Part

PART33 Part

PART44 Part

PART55 Part

PART66 Part

PERF1/2 inch Perfed

PERMMATPerm Mat Ad

PRECUTTABPre-Cut Tab

PREPERFPre-Perforated

RECYLRecycled

SE10ENV#10 Standard Envelope

SE10ITENV#10 Inside Tint Envelope

SE9ENV#9 Stanard Envelope

TAGTag

TEXTText

TEXTCOLORText Color Copy

TEXTFUTURAFutura Text

TEXTLASERText Laser Print

TRANSPRNCYTransparencies

VELLUMVellum

VELLUM3HPVellum 3HP

WE10ENV#10 Window Envelope

WE9ENV#9 Windor Envelope

WE9ITENV#9 Inside Tint Window Envelope

Paper Stock Color

Black

Blue

Buff

Canary

Cherry

Clear

Cream

Custom

Goldrenrod

Gray

Green

Ivory

Lavender

Manilla

NCRPinkCanary

NCRWhiteBlue

NCRWhiteBlueCanary

NCRWhiteCanary

NCRWhiteCanaryPink

NCRWhiteCanaryPinkGoldenrod

NCRWhiteGreen

NCRWhiteGoldenrodYellow

NCRWhitePink

NCRWhiteWhite

Opaque

Orange

Orchid

Peach

Pink

Purple

Salmon

Tan

Violet

White

Finished Trim Sizes (listed - width x length)

11 x 17

18 x 24 Poster

24 x 36 Poster

3 x 5

36 x 24 Poster

4 x 6

4.75 x 7

4.75 x 7.75

5.5 x 8.5

6 x 4

7 x 9

7.385 x 9 (RSI Std)

8.5 x 11

8.25 x 10.875

8.25 x 11 (RA product profile std)

8.375 x 10.875

9 x 12

A4

A5

Other - Custom size listed below

Drilling Locations

1CENTER

1LEFTTOP

1TOPCENTER

2LEFT

2LEFT2TOP

2TOP

2TOP2LEFT

2TOP3LEFT

2TOP5LEFT

2TOP5RIGHT

3BOTTOM

3LEFT

3LEFT2TOP

3LEFT3TOP

3RIGHT

3TOP

3TOP5LEFT

5BOTTOM

5CENTER

5LEFT

5RIGHT

5RIGHT2TOP

5TOP

For TRI fold - select Z or C typeDescription

HALFHalf

CC Fold

DBLEPARLLDouble Parallel

OFFSETZOffset Z

SAMPLESee Sample

SHORTShort Fold

VV Fold

ZZ Fold

Number of Pieces per Poly Wrap

Publication lengthNumber per Poly Wrap

77 or more pages1

33 to 76 pages25

3 to 32 pages50

1 or 2 pages100

Comments

Cover/Text StockSpine

100# Gloss CoverIf your publication uses a spine, make note of that in the comments field. Be sure to include the spine as the last page of your PDF. Do NOT include that page as part of the publication page count. Because the addition of a spine will create an odd page count in the PDF, contact a Super User to submit your publication via PDFdirect with an exception tool.

100# Gloss Text

100# Text

10pt C1S Cover

10pt C2S Cover

10pt C2S Text

10pt Text Stock

110# White Index

12pt C1S Cover

20# White Opaque Bond

50# Colored Offset

50# White Offset

50# White Opaque

60# Cover Stock

60# White Offset

80# Gloss Cover

80# Gloss Text

8pt C1S White

90# White Index

Cover/Text Ink

Black

Black + 1 PMS colorType in PMS color

Black + 2 PMS colorsType in PMS colors

4 color

4 color over black

4 color + 1 PMS colorType in PMS color

4 color over black + 1 PMS colorType in PMS color

4 color + 2 PMS colorsType in PMS colors

4 color + aqueous

4 color + varnish

04/03/2006&P

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/CreateJDFFile false /Description > /Namespace [ (Adobe) (Common) (1.0) ] /OtherNamespaces [ > /FormElements false /GenerateStructure true /IncludeBookmarks false /IncludeHyperlinks false /IncludeInteractive false /IncludeLayers false /IncludeProfiles true /MultimediaHandling /UseObjectSettings /Namespace [ (Adobe) (CreativeSuite) (2.0) ] /PDFXOutputIntentProfileSelector /NA /PreserveEditing true /UntaggedCMYKHandling /LeaveUntagged /UntaggedRGBHandling /LeaveUntagged /UseDocumentBleed false >> ]>> setdistillerparams> setpagedevice

single phase voltage sag correction 1250 amps...single phase voltage sag correction 12...50 amps...

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