sinmag planetary mixer india dealer call 9899332022

17
OPERATION MANUAL SM-40L (Planetary Mixer) SINMAG Sinmag Planetary Mixer call: +91 9899332022 011 65666618 Now Available in INDIA Authorised Distributor

Upload: orion-professional-appliances

Post on 28-Jan-2018

244 views

Category:

Business


1 download

TRANSCRIPT

Page 1: Sinmag planetary mixer india dealer call 9899332022

OPERATION MANUAL SM-40L

(Planetary Mixer)

SINMAGSinmag Planetary Mixer

call: +91 9899332022 011 65666618

Now Available in INDIA

Authorised Distributor

Page 2: Sinmag planetary mixer india dealer call 9899332022

CONTENTS

1

Introduction•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• ••••••••••••••(2)

Installation & Commissioning•••••••••••••••••••••••••••••••••••••••••••••••••••(3)

Operation•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(4)

Caution•••••••••••••••••••••••••••••••••• ••••••••••••••••••••••••••••••••••••••••••••••(7)

Cleaning & Maintenance••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(8)

Trouble Shooting•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(9)

Parts List•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(11)

Wiring Diagram••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(15)

Machine Warranty•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(16)

SINMAGSinmag Planetary Mixer

call: +91 9899332022 011 65666618

Now Available in INDIA

Authorised Distributor

Page 3: Sinmag planetary mixer india dealer call 9899332022

INTRODUCTION

2

Brief Introduction

SM-40L is Planetary Mixer with 10 Agitator Speed. It is produced to mix

liquid ingredients, viscid ingredients and dough. With the Inverter, it is

convenient for operator to shift the speed without stopping the machine.

And the safety grid is fitted to protect the operator from unnecessary injury.

Owners and operators should carefully read and familiarize themselves

with this entire manual before attempting to operate or service this machine.

Complying with this manual will ensure years of safe and trouble-free

operation.

All of the information, illustration and specification contained in this manual

are based on the latest product information available at the time of printing.

SINMAG reserves the right to make changes at any time without notice. If

questions arise during the operation or servicing, please contact us before

proceeding.

Specification

Page 4: Sinmag planetary mixer india dealer call 9899332022

INSTALLATION AND COMMISSIONING

3

Installation

On arrival, examine the machine as well as its packing. If the machine is

found to be damaged in any way, notify the forwarding company

immediately. The damage can then be assessed to determine liability.

Non-obvious damage can be claimed within seven days, including the day

of arrival. We do not grant the right of replacement for any damage claimed

after this period.

The machine is supplied ready for installation, select a location for your

machine with sufficient room for operation, cleaning and servicing.

Electric Connection

Connect the electric cables to the machine with a circuit breaker which is

about 1.5m high over ground.

Connect the right power supply according to the indication on the machine

nameplate. And the electric current value of your power supply must be

steady, otherwise it will do damage to the inverter.

The machine should be on level ground whilst in use, and the grounding

protection is necessary.

Commissioning

After connecting the power supply, press the handle to lift the bowl to the

top position. Then start the mixer to check whether or not the directon of the

machine head rotation is right. When look from above, the mixing head

should rotate clockwise, shown as the arrow on the mixing head. If not,

please swap any two of the three phases.

Page 5: Sinmag planetary mixer india dealer call 9899332022

OPERATION

4

Agitator

When assembling an agitator, the bowl must be in the down position. Slip

the agitator up on the shaft and turn it until the drive pin is fixed in the bush.

Three agitators are available, each suited to a particular job.

hook beater whipping ball

The hook is used for small quantity of dough; The beater is commonly used

for thin butters and mashing potatoes; The whipping ball is best for mixing

the cream and eggs.

To make the machine could be used for a long period with the best effect,

please read the below list carefully before proceeding to operate the

machine. This list shows the usage of different tools for mixing different

ingredients. Also this list shows the suitable speed for mixing different

ingredients.

Page 6: Sinmag planetary mixer india dealer call 9899332022

OPERATION

5

Control Panel

See above picture.

1). The left below the “Control” is speed display, green is start

button, red is stop button, a nd is speed shift button. During

operation, press or to in crease or decrease the number on

the , the number ranges from 01 to 10 (but not circulatory), 01 is for

the slowest speed, 10 is for the fastest speed. You can change speed

during the machine is running (don’t need to stop the machine).

2). The right below the “Timer” is running time display, the number

units is minute. The alarm clock and or are time control

button, press , the number on will increase from 10 to 70 (the

number is a multiple of 10). When the number on is 70, if we

press , “--” will display. When we press again, will display 10,

that is the display on is a single circulation. Press or , the

number on will increase or de crease from 01 to 99 (the number is a

multiple of 1), When the number on is 01, if we press , will

display “--” (don’t circulate).

3). “On” is indication lamp for machine running condition. Ordinary light

shows the machine is in running condition with no timing; Red light flicker

shows the machine is in running condition with timing; Light off shows the

machine is in stop condition.

Page 7: Sinmag planetary mixer india dealer call 9899332022

OPERATION

6

4). If the safety grid is open or bowl

bracket is not at the top position,

below the control and

below the timer will display open

(see the right picture).

5). Red button is Emergency Switch. Press this button when there is

something emergent, and the machine will stop immediately. If we want to

resume its work, we only need to turn the button in the direction of the arrow,

then the button will popup and the machine runs.

Operation Steps

1. Operate the handle to lower the bowl bracket to the bottom position.

2. Put the agitator in the bowl and fix the bowl on the bracket.

3. Install the right agitator.

4. Put the material into the bowl.

5. Operate the handle to lift the bowl to the top position.

6. Release the emergency stop button, set the right speed and kneading

time according to the actual condition, then press the button to start

the mixing.

7. During operation process, you can add the mixing ingredient into the

bowl by opening the safety grid.

8. Open the safety grid when the mixing reachs the estimate effect.

9. Lower the bowl to the bottom position.

10. Turn the fixed handle to loosen the bowl

11. Take down the bowl and the agitator, be careful that don’t leave the

agitator in the bowl, finally pour the mixture.

Page 8: Sinmag planetary mixer india dealer call 9899332022

CAUTION

7

1. Operate the machine according to the Capicity List. Don’ t overload the

mixer.

2. All the safety cover and side board must be closed during operation

unless maintenance

3. Pay attention to the power cord, protect it from pressing and pulling.

4. The machine should stop automatically when you open the safety cover

or lower the bowl bracket. If not, please ask an authorized technician to

check the limit switch in the machine.

5. All the operators should comply with safety rules on clothing and

wearing.

6. Don’t lean on the machine when the machine is in running condition.

7. Isolate the machine form the power supply before doing the

maintenance.

8. The machine must be in ground protection.

9. After daily use, please isolate the machine from power supply.

10. Press every button on the control panel only with finger, don’t use any

other tools.

Page 9: Sinmag planetary mixer india dealer call 9899332022

CLEANING AND MAINTENANCE

8

Cleaning 1). Isolate the machine from power supply before cleaning.

2). Use the wet cloth to clean the machine after daily use, do not wash it

with a running water.

3). Clean the bowl and agitator after daily use. And wipe up them with cloth

to keep the bowl without seeper.

4). Keep the bowl, agitator and other parts contacting with ingredient clean

before daily use.

5). Every 2 or 3 months, open the top cover board and back cover board

and clean the inside.

Maintenance Every month:

1. Check the components to see whether they are in good condition and

the conveyor belts are in good tension.

2. Check the Condition of the power cable, replace them as is necessary.

3. As the shaking of the machine running, rescrew all the bolts every

month.

4. Open the back cover board, grease the gear wheel, worm and other

mesh parts.

5. Grease the drive gear wheel, steps:

a). Remove the safety cover, and you will see an oiling hole on the

planetary head.

b). Grease the machine through filling oil hole.

c). Turn on the machine to check the machine running and noise, when it

is normal, clear the oil around the oiling hole with cloth.

d). Install the safety cover.

Page 10: Sinmag planetary mixer india dealer call 9899332022

TROUBLE SHOOTING

9

Trouble Shooting

Item Possible reason Method

1. The agitator rotates

in reverse direction.

Check whether the any of the two

phases are in reverse connection.

Exchange any of the two

cables.

2. Machine shakes when operation.

a). The ground is not horizontal and

plain enough.

b). Foot pad is unstable.

a). Select a horizontal and

plain ground to install it.

b). Readjust the foot pad

to enable the machine’s

stability.

3. The bowl still

rotates after the

safety cover has

been opened.

a). There is something wrong with limit

switch.

b). The adjusting wheel doesn’t go with

limit switch

a). Change the limit switch.

b). Tighten the adjusting

wheel or change it if

damaged.

4. Main shaft can notwork.

a). Check the power. b). Check the main switch. c). Check if the trolley is located well. d). Check if any damage on operation

panel. e). Check if any loop damage or bad

contact on contactor. f). Check if any overload relay drops.

Should call for professional

electricians.

5. Main shaft can not stop.

a). Check if any damage on operation

panel.

b). Check the contactor.

Should call for professional

electricians.

6. Main shaft can not work continuously.

a). Check if any damage or bad contact

on electromagnetic contactor.

b). Check if any abnormal on motor.

c). Check if any damage on operation

panel.

Should call for professional

electricians.

7. Strange noise made by motor.

a). Check if the water in dough is not

enough. b). Check if the noise is made by

motor bearing.

Should call for professional technicians

Page 11: Sinmag planetary mixer india dealer call 9899332022

TROUBLE SHOOTING

1

0

8. Electric leakage

a). Check if any damage on skins of

cables.

b). Check if any moisture in electrical

box.

c). Check if any damage on skins of

transformer caused by moisture or

other reasons.

d). Check if any electric leakage on

motor.

Should call for professional electricians.

9. Main shaft will stop unexpectedly

a). Check if any overload relay drops

or set value of current is changed.

b). Check if there is anything

abnormal on motor.

c). Check if there is something wrong

with operation panel.

Should call for professional electricians.

Page 12: Sinmag planetary mixer india dealer call 9899332022

PARTS LIST

1

1

Page 13: Sinmag planetary mixer india dealer call 9899332022

PARTS LIST

1

2

Page 14: Sinmag planetary mixer india dealer call 9899332022

PARTS LIST

1

3

Parts Number

Part Code Part Name Specification

SM40L001 16KGLZA2-BS54 Emergency Switch

SM40L002 16MBLOMX-002-T1 Digital Control Panel

SM40L003 13SM40L-01D Machine Top Cover

SM40L004 11SM40L-48 Safety Grid

SM40L005 14SM40L-29 Bowl

SM40L006 11SM40L-110 Hook

SM40L007 14SM40L-108 Whipping Ball

SM40L008 13SM40L-107 Beater

SM40L009 16MDL40L-1 Motor 380V-50HZ-3PH 2.2KW 6P

SM40L010 16BPQ60L-1 Invertor SV300-405-H3

SM40L011 14SM40L-12B Main Shaft

SM40L012 14SM40L-105 Planetary Shaft

SM40L013 15ZCL6205VV Bearing 6205VV

SM40L014 14401-022C Internal Pinion

SM40L015 14401-021B Internal Drive Gear

SM40L016 15PDL1060 Belt 7M-1060

SM40L017 15PDL1150 Belt 7M-1150

SM40L018 15HQL38*1/2*12 Plastic Ball Ф38

SM40L019 14SM40L-23 Machine Foot Pad

SM40L020 14SM60L-33-02 Bowl Clamp

SM40L021 14SM60L-33-03 Bowl Clamp

SM40L022 14SM40L-122 Motor Pulley

SM40L023 15ZCL6006VV Bearing 6006VV

SM40L024 11SM40LB-25B Machine Body

SM40L025 14SM40L-14 Handle

SM40L026 14SM40L-33B Screw Bolt

SM40L027 16KGLTM1307 Microswitch

SM40L028 11SM40L-57qb Chute

SM40L029 15ZCL3056208VV Bearing 3056208VV

SM40L030 15ZCL3056307VV Bearing 3056307VV

SM40L031 13SM40L-05B Bearing Housing

SM40L032 15YFL32*55*7 Oil Seal

SM40L033 14401-003 Planetary Head

SM40L034 13SM40L-04 Lock Block

SM40L035 13SM40L-22B-01 Connecting Piece 20T*225*257 Q235

SM40L036 13SM40L-04 Lock Block

SM40L037 11SM40L-90 Adjusting Plate for Motor

SM40L038 14SM40L-15B Rotating Piece

SM40L039 15ZCLGD-1 Bearing

SM40L040 14SM40L-28 Pressure Plate

SM40L041 14SM40L-11 Rubber pad

Page 15: Sinmag planetary mixer india dealer call 9899332022

PARTS LIST

1

4

SM40L042 14SM40L-19B Screw Bolt

SM40L043 14SM40L-28 Pressure Plate

SM40L044 15ZCLGD-2 Bearing

SM40L045 14SM40L-123 Transmission Pulley

SM40L046 14SM40L-121 Pulley

SM40L047 13SM40L-109-01 Bush

SM40L048 14A320-01 Spring

SM40L049 14SM40L-10 Screw

SM40L050 14SM40L-109-02 Bolt

SM40L051 15ZCL6007VV Bearing 6007VV

SM40L052 14SM40L-99 Transmission Shaft

SM40L053 14SM40L-38 Bush of Transmission Pulley

SM40L054 15ZCL6006VV Bearing 6006VV

SM40L055 14SM40L-34B Location Piece

SM40L056 13SM40L-22B-02 Sliding Plate 12T*45*65 Q235

SM40L057 16KGLTM1307 Microswitch

SM40L058 14SM401-160 Head Ring

SM40L059 11SM40L-21B Bowl Bracket

SM40L060 14SM40L-37 Gasket

SM40L061 14SM40L-82B Bearing Housing

Page 16: Sinmag planetary mixer india dealer call 9899332022

WIRING DIAGRAM

1

5

Page 17: Sinmag planetary mixer india dealer call 9899332022

MACHINE WARRANTY

1

6

Machine Warranty

We promise to offer our clients the best quality of products and service, our

guaranty period is one year dated from the delivery date.

The following terms are not included:

1. Abnormal operation or adjustment.

2. Sundries or corrosive liquid or wasted oil enter into the machine to make

short circuit and burnt out of internal components.

3. Damage caused by hard matter impact.

4. Disasters caused by nature reasons.

SINMAGSinmag Planetary Mixer

call: +91 9899332022 011 65666618

Now Available in INDIA

Authorised Distributor