sinus nano, micro and penta variable speed drives · from concept design through to installation...

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Sinus Nano, Micro and Penta Variable Speed Drives Experience the Drive MOTOR CONTROL & DRIVES Sales 1300 NHP NHP nhp.com.au Sales 0800 NHP NHP nhp-nz.com NHP Electrical Engineering Products Pty Ltd

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Page 1: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

Sinus Nano, Micro and Penta Variable Speed DrivesExperience the Drive

MOTOR CONTROL & DRIVES

Sales 1300 NHP NHP nhp.com.auSales 0800 NHP NHP nhp-nz.comNHP Electrical Engineering Products Pty Ltd

Page 2: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

WE’RE EASY TO DO BUSINESS WITH

At NHP we’re solely committed to serving the needs of our customers in the industrial electrical industry. From concept design through to installation and after sales service, we are confident we have the experience and expertise to exceed your expectations and ensure you get the best result for your project. How? By combining Partnerships, Agility, Knowledge and Scalability, NHP can offer 100% Australian owned service that forms the ultimate choice in our industry.

PARTNERSHIPS:When you choose NHP you gain a valuable industry partner. You gain access to an exclusive network of quality global suppliers who, together with NHP, can achieve an engineered solution for your industrial electrical application. A partnership with NHP promises to last, working together with you to offer complete trust, assurance and peace of mind.

AGILITY: At NHP we understand your project needs and know that these needs can often change throughout the life cycle of a project. With a seamless combination of local and technical support backed by around the clock service and local stock, NHP has the agility to provide real time solutions where and when you need them.

KNOWLEDGE:If your industrial electrical application demands a specialist team of trained project management, design and engineering professionals, then NHP is the ultimate choice, bringing together over 40 years of electrical industry experience and knowledge.

SCALABILITY:With all the scale of a large multi-national company, NHP maintain a premium level of customer service and attention to detail no matter how big or small your project. With over 900+ expert staff in over 50+ branch and regional locations, when you deal with NHP you receive all of this combined knowledge and expertise delivered by local people with a local focus, backed by global suppliers.

NHP ELECTRICAL ENGINEERING PRODUCTS PTY LTD Sales 1300 NHP NHP | nhp.com.au |

Page 3: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

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Contents

Introduction to SINUS Micro and Nano 04

SINUS Nano details 06

SINUS Micro details 07

SINUS Nano and Micro options 09

SINUS Nano and Micro specifications 11

Introduction to SINUS PENTA 13

Applications 16

Drive selection 19

Typical application overload requirements 20

SINUS PENTA range and selection - 415 V 21

SINUS PENTA range and selection - 690 V 24

SINUS PENTA options 26

Input and output chokes 27

Semiconductor fuses 30

Brake resistor selection 32

Keypad and wiring diagram 34

SINUS PENTA specifications 35

Page 4: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

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Notes:1) Dependant on model and/or application duty category. 4) Expandable. 2) First environment (Class B) filter as option. 5) Standard protocol for Sinus M and Sinus PENTA. 3) Corresponding to selected rating. 6) Requires external resistor for dynamic braking.

Introduction to SINUS Micro and Nano

Sinus N (NANO) Sinus M (MICRO) Sinus PENTA

Rated power 0.4-2.2 kW 0.4-22 kW 2.2-2010 kW

Supply voltage 200-230 V 200-230 V / 380-480 V 380-690 V

Load type Variable / constant torque

Ambient temperature 50 °C 40°C / 50 °C1)

Enclosure protection IP 20 IP 00 / IP 20 / IP543)

EMC Filter Internal First environment Internal Second environment 2) Internal second environment 2)

Display 7 segment LED 4 line backlit LCD display

Removable keypad – 3 3

Keypad potentiometer 3 – –

Overload capacity 150 % for 60 sec Up to 120 % / 140 % / 175 % / 200 % for 60 sec 3)

Starting torque 150 % Up to 200 % for 120 sec

Control typeV/f

Sensorless Vector Control

V/f VTC = Vector torque control (open or closed loop)

FOC = Field oriented control (closed loop)

SYN = Synchronous RGN = Regenerative

Analogue inputs2 x analogue inputs

0-10 V DC and 0(4)-20 mA3 x configurable inputs 4)

0-10 V DC or 0 (4) - 20 mA

Analogue outputs 0-10 V DC3 x configurable outputs 4) 0-10 V DC or 0 (4) - 20 mA

Logic inputs 5 programmable 8 programmable 8 programmable

Logic outputs1 prog relay

1 prog transistor1 prog relay

2 prog transistor2 prog relay

2 prog transistor

CommunicationRS 485/Modbus 5), Profibus®, Ethernet, Interbus, DeviceNet™,

Canopen, ControlNetRS 485/Modbus 5), Profibus®, DeviceNet™, Interbus,

ControlNet, Ethernet, BacNet, Lonworks

Dynamic brake module 6) – Internal Internal 1)

PID function 3 3

Encoder feedback – – 3

Page reference 6 7 13

NHP offer a wide range of Variable Speed Drives (VSD) to cover the many applications and control methods available. The selection table below provides a summary of the rating and features of each product in the NHP range.

Identify the rating and features required for your application and select the VSD that is right for you.

For additional information see the relevant pages as indicated at the bottom of the table.

If further assistance is required in selecting a VSD to suit your specific application, please contact your nearest NHP sales office.

Page 5: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

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ControlBoth the SINUS Nano and SINUS Micro microdrives incorporate two built-in control functions to accommodate a wide range of applications. This allows the one product to be adapted to many different types of applications. These functions are as follows:

• Inverter Frequency Drive (IFD) which offers an adjustable V/f for general purpose applications.

• Sensorless Vector Control to provide improved torque performance without the use of any feedback.

ReliabilityThe SINUS Nano and SINUS Micro series uses latest generation components and has been produced according to high qualitative standards foreseen by the ISO9001 procedures of quality. For all these reasons, Elettronica Santerno offer a two year-warranty on its products all over the world.

ConnectionFlexibility is the key to adaptability. Many applications differ in their use and control so flexible input and outputs allows the SINUS Nano and SINUS Micro to easily adapt to a wide range of control solutions. The SINUS Nano and SINUS Micro incorporate as standard two programmable analogue inputs configurable in both 0-10 V and 4-20 mA and one analogue 0-10 V output. Also included are programmable digital inputs (five on SINUS Nano and eight on SINUS Micro), one programmable digital output and one relay output.

SupportThe ‘Remote Drive’ software offers tools for the control and programming of the inverter through a PC. Remote Drive allows the inverter’s remote service communication by using a simple internet connection.

OptionsA wide range of options are available to complement the SINUS Nano and SINUS Micro range. These include input and output chokes, EMC footprint filters and a multifunction communications expansion card covering all major protocols. In addition, the Sinus Micro also offers braking resistors and a remote mount keypad.

S M 0005 4 T B A2 K 2

Range

S = SINUS

SINUS model

N = SINUS Nano

M = SINUS Micro

Drive size

Voltage rating

2 = 200-240 V

4 = 380-480 VPower supply

T = 3 phase

S = 1 phase

S/T = 1/3 phase

Brake chopper

X = None

B = integral

Keypad

K = Integral

IP rating

2 = IP 20

Product Identification

EMC Filter

A2 = Second env. category C3

B = First env. category C1

Introduction to SINUS Micro and Nano

Page 6: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

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SINUS Nano detail

Standard Specifications

Input voltage Single phase 200-240 V AC

Control system Inverter frequency drive (V/f ) and sensorless vector control

Overload current rating 150 % overload capacity (for 1 min.)

Protection functions Over/undervoltage, overcurrent, inverter overheat, motor overheat, I/O phase loss, external I/O input fault, speed command loss, hardware fault, CPU error, overload, external device fault

Frequency setting External potentiometer, digital keypad, communication – Modbus RTU (option), 0-10 V DC, 0-20 mA.

Protection IP 20

Environmental -10 to +50 °C operational, -20 to + 65 °C storage, 0 to 90 % RH non-condensing

Ordering details SINUS Nano

Motor rating (kW)

Rated output current (A)

Supply voltage

(V)

Dimensions (mm) Watt Loss (W) Cat. No.H W D

0.4 2.5 240 143 79 143 7 SN 0001 2S XB K2

0.75 5 240 143 79 143 25 SN 0002 2S XB K2

1.5 8 240 143 156 143 48 SN 0003 2S XB K2

2.2 12 240 143 156 143 73 SN 0005 2S XB K2

SINUS Nano The SINUS Nano is an economical and compact micro drive by Santerno that incorporates both Sensorless Vector Control and V/f control. The digital keypad is included as standard and navigation through the menu structure is straightforward with its easy to use menu structure. The SINUS Nano is suitable for both constant and variable torque applications with automatic and manual torque boost for high inertia applications. A dwell function is included as standard which makes the drive suitable for hoisting applications. Furthermore, the SINUS Nano includes a motor auto-tuning function to ensure the drive is optimised for high performance motor operation. The SINUS Nano conforms to EMC requirements for C-Tick first environment.

Features at a glance• Capacity 0.4 kW to 2.2 kW

• Single phase 200-230 V AC supply

• 2 control modes – V/f and sensorless vector control

• Front panel stop/start and potentiometer controls

• IP 20 enclosure

• Motor auto-tuning for increased performance

• PID functionality

• Integral EMC input filter complies with C-Tick first environment (domestic & industrial)

• Fixed height and depth throughout the range

Options• Input/output chokes

• Communications card RS 485/ Modbus

• Communications device for DeviceNet™/Profibus® Ethernet/Interbus/Canopen/ControlNet including programming cable and software

Page 7: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

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SINUS Micro detail

Standard Specifications

Input voltage Single/three phase 200-240 V AC and three phase 380-480 V AC

Control system Inverter frequency drive (V/f ) and sensorless vector control

Overload current rating 150 % overload capacity (for 1 min.)

Dynamic braking 20 % without brake resistor. Average 150 % with external brake resistor

Protection functions Over/undervoltage, overcurrent, inverter overheat, motor overheat, external I/O input fault, I/O phase loss, speed command loss, ground fault current detection, output phase open, fan trip, hardware fault, overload, communication error

Frequency setting: Digital keypad, communication - Modbus RTU, 0-10 V DC, 0-20 mA.

Protection: IP 20

Environmental: -10 to + 50 °C operational, -20 to + 65 °C storage, 0 to 90 % RH non-condensing

SINUS Micro The SINUS Micro is a fully featured compact drive with the smallest sized footprint in its class. With Sensorless Vector Control and V/f control for both constant and variable torque applications, plus the addition of manual and automatic torque boost, this drive is suitable for all types of applications. Extremely easy to use, the SINUS Micro is compatible with the Remote Drive software and complies with EMC requirements.

Features at a glance• Capacity 0.4 kW to 22 kW

• Single/three phase 200-230 V AC and three phase 380-480 V AC supply

• V/f and sensorless vector control modes

• Built-in RS 485/Modbus

• IP 20 enclosure

• Motor auto-tuning for increased performance

• PID functionality

• Fire mode for HVAC applications

• Internal fan control

• Integral EMC input filter complies with C-Tick second environment (industrial) optional first environment EMC filter available

• Integrated braking unit

Options• EMC filters for first environment (domestic)

• Input/output chokes

• Braking resistors

• Remote mounting keypad

• Full range of high-level communications available

Page 8: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

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Ordering details SINUS Micro

Motor rating (kW)

Rated output

current (A) Supply voltage (V)

Dimensions (mm)Watt

Loss (W) Cat. No.H W D

0.4 2.5 200-240, 1/3 phase 128 70 130 13 SM 0001 2ST BA2K2

0.75 5 200-240, 1/3 phase 128 70 130 28 SM 0002 2ST BA2K2

1.5 8 200-240, 1/3 phase 128 100 130 18 SM 0003 2ST BA2K2

2.2 12 200-240, 1/3 phase 128 140 155 56 SM 0005 2ST BA2K2

4.0 17 200-240, 1/3 phase 128 140 155 106 SM 0007 2ST BA2K2

5.5 24 200-240, 1/3 phase 220 180 170 73 SM 0011 2ST BA2K2

7.5 32 200-240, 1/3 phase 220 180 170 70 SM 0014 2ST BA2K2

11 46 200-240, 1/3 phase 320 235 190 290 SM 0017 2ST BA2K2

15 60 200-240, 1/3 phase 320 235 190 683 SM 0020 2ST BA2K2

18.5 74 200-240, 1/3 phase 410 260 210 789 SM 0025 2ST BA2K2

22 88 200-240, 1/3 phase 410 260 210 799 SM 0030 2ST BA2K2

0.4 1.25 380-480, 3 phase 128 70 130 9 SM 0001 4T BA2K2

0.75 2.5 380-480, 3 phase 128 70 130 22 SM 0002 4T BA2K2

1.5 4 380-480, 3 phase 128 100 130 32 SM 0003 4T BA2K2

2.2 6 380-480, 3 phase 128 140 155 47 SM 0005 4T BA2K2

4.0 9 380-480, 3 phase 128 140 155 94 SM 0007 4T BA2K2

5.5 12 380-480, 3 phase 220 180 170 84 SM 0011 4T BA2K2

7.5 16 380-480, 3 phase 220 180 170 113 SM 0014 4T BA2K2

11 24 380-480, 3 phase 320 235 190 293 SM 0017 4T BA2K2

15 30 380-480, 3 phase 320 235 190 608 SM 0020 4T BA2K2

18.5 39 380-480, 3 phase 410 260 210 759 SM 0025 4T BA2K2

22 45 380-480, 3 phase 410 260 210 1019 SM 0030 4T BA2K2

SINUS Micro

Page 9: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

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Ordering details SINUS Micro

SINUS Micro options

Inverter Model SM-XXXX-XXX-BA2K2

Current Rating (A)

Dimensions (mm)1)To suit range

Cat. No.L W H0001-0002 2ST 5 175 77 40 SM SME00022ST0003 2ST 12 177 108 40 SM SME00032ST0005-0007 2ST 20 177 148 45 SM SME00072ST0011 2ST 30 266 186 60 SM SME00112ST0014 2ST 50 270 190 60 SM SME00142ST0001-0002 4T 5 175 77 40 SM SME00024T0003 4T 6 177 108 40 SM SME00034T0005-0007 4T 11 177 148 45 SM SME00074T0011-0014 4T 30 266 186 60 SM SME00144T

Inverter Model SM-XXXX-XXX-BA2K2

Resistor Specification Dimensions (mm) To suit

range Cat. No.Watts (W) Resistance (Ω) L W H

0001 2ST 350 200 200 35 30 SM RE2644200

0002 2ST 350 100 200 35 30 SM RE26441000003 2ST 350 56 200 35 30 SM RE26435600005 2ST 350 56 200 35 30 SM RE26435600007 2ST 350 56 200 35 30 SM RE30835000011 2ST 1100 15 320 95 30 SM RE30831500014 2ST 1100 15 320 95 30 SM RE30831500001 4T 350 400 200 35 30 SM RE26444000017 25T 2200 10 380 67 190 SM RE31131000020 25T 2200 10 380 67 190 SM RE3113100

0025 25T 4000 5 620 100 250 SM RE34825000030 25T 4000 5 620 100 250 SM RE34825000002 4T 350 400 200 35 30 SM RE26444000003 4T 350 200 200 35 30 SM RE26442000005 4T 350 200 200 35 30 SM RE26442000007 4T 550 100 195 68 13 SM RE30641000011 4T 550 75 195 68 13 SM RE30637500014 4T 1100 50 320 95 30 SM RE30835000017 4T 2200 33 10 380 67 SM RE31131000020 4T 2200 33 10 380 67 SM RE3113100

First environment EMC filter Kit

If compliance to the first environment is required (domestic installations) then an additional EMC filter is required when using the SINUS Micro. The SINUS Nano incorporates a first environment (domestic installation). The kit contains an external EMC filter and Ferrite ring.

Braking resistors

The SINUS Micro has a range of dynamic braking resistors for use with high inertia loads which need to be stopped rapidly. Braking resisters assist the SINUS Micro in managing the electrical energy returned from the motor during braking by converting it to heat energy

Note: 1) Dimensions are for the EMC filter only and do not include the Fernite ring. Refer to NHP for further information.

Page 10: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

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Additional options

Description To suit range Cat. No.

MODBUS/RS485 Communications card SN WW1420000

Door mount kit for remote keypad mounting (includes IP

66 keypad, gasket, 3m cable)SM SMDMK

PC Software kit for use with Remote Drive (includes cable, USB/RS485 converter Remote Drive software available from www.nhp.com.au/santerno)

SN

SMSPUSB

Profibus® DP serial gateway 1) SN 2)/SM SNMPROFI

DeviceNet™ serial gateway 1) SN 2)/SM SNMDEVNT

Ethernet serial gateway 1) SN 2)/SM SNMETHNT

Interbus serial gateway 1) SN 2)/SM SNMINTBS

CANOpen serial gateway 1) SN 2)/SM SNMCANOP

ControlNet serial gateway 1) SN 2)/SM SNMCTLNT

SINUS Nano and Micro options

Notes:1) Contact NHP for further information.2) WW1420000 required for fieldbus communication when using Sinus Nano.

Page 11: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

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SINUS Nano specification

Power range

• Applicable motor kW / voltage range 0.4~2.2 kW 200-230 V AC, 1 phase

Environmental/Protection degree

• Ambient operating temperature - 10 °C to +50°C

• Relative humidity - Less than 90 % (no condensation)

• Altitude/vibration - Max. 1000 m above sea level/Max. 5.9 m/sec2

• IP 20

Main supply

• Supply voltage V AC / tolerance - 200-230 V AC, 1 phase, +/-10 %

• Supply frequency Hz / tolerance - 50-60 Hz, +/-5 %

Control

• Control modes V/f and Sensorless Vector Control

• Frequency setting resolution

- Digital: 0.01Hz

- Analogue: 0.06 Hz (Max. Freq. 60 Hz)

• Accuracy of frequency command

- Digital: 0.01 % of max. frequency

- Analogue: 0.1 % of max. frequency

• V/F Ratio - Linear, Square pattern, User V/F

• Overload capacity

- 150 % for 60 seconds (software)

- 200 % for 30 seconds (hardware)

• Torque boost - Auto/Manual torque boost

Operation

• Operation mode - Keypad/Terminal/Communications (option)

• Frequency Setting

- Analogue: 0-10 V DC, 4-20 mA, Keypad potentiometer

- Digital: Keypad

• Operation features - PID control, Up/down operation, 3-wire control

• Inputs - Multi-function terminal, NPN/PNP Selectable

• Outputs

- Multi-function open collector fault output (N/O, N/C) and operating status

- Multi-function relay terminal

- Fault output (N/O, N/C) and operating status

- Analogue output 0-10 V DC: Frequency, Current, Voltage, DC Link voltage (Selectable)

Protective Functions

• Inverter Trip

- Overvoltage, undervoltage, over current, ground fault trip, over temperature (inverter & motor), output phase open, overload, communication error, loss of frequency, H/W fault

• Alarm Conditions - Stall prevention, overload

• Momentary power loss

- Less than 15 ms = Continuous operation

- More than 15 ms = Auto restart enabled

Page 12: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

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Power range• Applicable motor kW / voltage range

- 0.4~22 kW 200-230 V AC, 1 phase

- 0.4~22 kW 380-480 V AC, 3 phase

Environmental/Protection degree• Ambient operating temperature

-10 °C to + 50 °C

• Relative humidity - Less than 90 % (no condensation)

• Altitude/vibration - Max. 1000 m above sea level/Max. 5.9 m/sec2

• IP 20

Main supply• Supply voltage V AC / tolerance

200-230 V AC, 1 phase, -15 % to +10 % 380-480 V AC, 3 phase, -15 % to +10 %

• Supply frequency Hz / tolerance 50-60 Hz, +/-5 %

Control• Control modes - V/F and Sensorless Vector

Control

• Frequency setting resolution

- Digital: 0.01 Hz

- Analogue: 0.06 Hz (Max. Freq. 60 Hz)

• Accuracy of frequency command

- Digital: 0.01 % of max. frequency

- Analogue: 0.1% of max. frequency

• V/F Ratio - Linear, Square pattern, User V/F

• Overload capacity - 150 % for 60 seconds

• Torque boost - Auto/Manual torque boost

• Dynamic braking - Max. braking torque 20 %

Operation• Operation mode - Keypad/Terminal/Remote

keypad/Communications (option)

• Frequency Setting

- Analogue: 0-10 V DC, +/-10 V DC, 0-20 mA, Keypad potentiometer

- Digital: Keypad

• Operation features - PID control, Up/down operation, 3-wire control

• Inputs Multi-function terminal, NPN/PNP Selectable Multifunction terminals, P1-P8

Outputs• Multi-function open collector Fault output

(N/O, N/C) and operating status

• Multi-function relay terminal Fault output (N/O, N/C) and operating status

• Analogue output 0-10 V DC: Frequency, Current, Voltage, DC Link voltage (Selectable)

Protective Functions• Inverter Trip

- Overvoltage, undervoltage, over current, ground fault trip, over temperature (inverter & motor), output phase open, overload, communication error, loss of frequency, H/W fault, Fan trip

• Alarm Conditions - Stall prevention, overload

• Momentary power loss

- Less than 15 ms = Continuous operation

- More than 15 ms = Auto restart enabled

SINUS Micro specification

Page 13: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

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The SINUS PENTA is a fully featured drive released by Santerno of Italy. This model boasts an extensive range of features to allow easy adaptation to a wide variety of applications while being easy to use, with a 4 line alphanumeric display with all text in plain English. All drives feature a full metal enclosure to provide robustness to suit the demands of industrial environments.

Features at a glance• Wide power and voltage range.

2.2 - 2010 kW, 380 - 690 V

• IP 20 and IP 54 standard solutions

• Selectable overload from 120 % to 200 %

• 3 year warranty

• Five built-in control types

• Regenerative/Active front end option

• 4 line alphanumeric display

• Extensive I/O configuration

• Fire mode solution to suit HVAC application

• Zero speed Fluxing (in VTC mode)

• Wide range of options available

• Integral brake chopper up to 132 kW

• ModBus RTU communications standard

• Optional fieldbus for all major protocols

• Cabinet solution available

• PC communication software with internet connectivity

• Extensive fault history record

• Safe torque off function (Cat. 3 PL’d’ SIL 3) to EN ISO 13849-1 and EN 61508

Options (see pages 26 to 33)• EMC filter conforming to C-Tick first

environment

• Dynamic braking resistors

• AC line choke

• Output choke

• Semiconductor fuses

• Keypad mounting kit

• I/O expansion cards

• Encoder cards

• PC software and cables

• Communication and fieldbus cards

• Harmonic filters (refer NHP)

• Sine wave filters (refer NHP)

PENTA – Five integrated control functionsThe SINUS PENTA incorporates five built-in control functions to accommodate a wide range of applications. This allows the one product to be adapted to many types of control philosophies and therefore provide the best performance for your application. These include the following functions.

IFD = Inverter Frequency Drive

This function offers an adjustable V/f pattern for general purpose applications.

Vector Torque Control (VTC)

Sensorless Vector function for high-torque demanding applications.

Field Oriented Control (FOC)

FOC is the ultimate in vector speed control providing high accuracy through encoder feedback for high torque precision over a wide speed range.

Synchronous (SYN)

This control function provides a vector function for the control of brushless synchronous permanent magnet motors. This provides high torque accuracy combined with energy efficiency.

Regenerative (RGN)

Sinusoidal power factor cos j =1, AC / DC feeder function for direct supply of a series of drives.

Introduction to SINUS PENTA

Page 14: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

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User friendly interfaceThe 4 line alphanumeric keypad provides clear plain English text messaging for monitoring, parameter configuration and fault annunciation making the SINUS PENTA extremely user friendly. To simplify local operation, the keypad incorporates dedicated keys for Start, Stop, direction of rotation, local/remote selection, jog and reset. These keys are in addition to the standard programming keys. Status monitoring is made easy with the use of 11 LEDs to indicate conditions such as run, alarm, direction of rotation and local control active. The keypad has built-in intelligence to enable parameters to be uploaded and downloaded directly from the keypad.

To simplify commissioning and parameters set-up, the drive has three selectable access levels. The basic level is designed for simple applications, the advanced level is for applications requiring additional flexibility and engineering for applications requiring full configuration. The accessible parameters are minimised to suit the control function used and the access level selected. This allows the drive to have as few as 30 parameters for basic application or as many as 500 parameters for the most sophisticated applications.

ConnectivityConnectivity to a PC is possible using the “Remote Drive” software, which offers tools for the control of the drive, trending functions, setting and storage of parameters and online monitoring. Remote Drive allows the added benefit of providing a remote communication service by using a simple internet connection. The remote drive software and chat line allows fast communication between the drive’s user and our engineers.

Extensive connectivity is achieved by the use of a wide range of communication interfaces available. The drive incorporates Modbus-RTU and RS 485 as standard and with the addition of an option board, which can be mounted within the drive, all the other major fieldbus protocols can be accommodated such as Profibus DP, DeviceNet, CanOpen, Interbus, Ethernet and many more currently in development.

Robust constructionThe SINUS PENTA range are designed for robustness to meet the demands of industrial applications. The complete series includes a full metal enclosure for durability. The robustness extends to the full system. With a high level of quality and reliability as well as strict adherence to international standards such as ISO 9001, Santerno is able to offer a three year warranty. This dependability provides the confidence that the drive can meet the challenge of demanding applications.

IP 54 solutionFor many applications it is advantageous to install the drive directly on a machine, close to the motor, or on a wall. For this reason a higher enclosure protection is required. The SINUS PENTA is available in sizes up to 132 kW providing an economical and convenient solution. This solution is particularly suited to HVAC applications, irrigation, the food industry or applications requiring dispersed motor control. The robust IP 54 frame provides a removable gland plate, space to mount additional components if required and the ability to add additional controls to the front of the drive. For applications requiring the addition of a choke, a dedicated IP 54 option can be added to the drive construction.

Enclosed systemsBy calling on the extensive range of options and products available an enclosed drive package can be tailored to suit the specific requirements of an application. The system can be customised to include options such as contactors, chokes, semiconductor fuses, dynamic braking solutions, communications options and many more. Please contact your NHP representative to discuss your specific requirements.

Introduction to SINUS PENTA (cont.)

Page 15: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

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Introduction to SINUS PENTA (cont.)

First EnvironmentEnvironment that includes domestic premises, or establishments directly connected without intermediate transformers to a low-voltage power supply network which supplies buildings used for domestic purposes.

Second EnvironmentEnvironment that includes all establishments other than those directly connected to a low-voltage power supply network which supplies buildings used for domestic purposes.

PDS of Category C1 PDS of rated voltage less than 1000 V, intended for use in the first environment.

PDS of Category C2PDS of rated voltage less than 1000 V, which is neither a plug-in service nor a movable device and, when used in the first environment, is intended to be installed and commissioned only by a professional.

PDS of Category C3PDS of rated voltage less than 1000 V, intended for use in the second environment.

PDS of Category C4PDS of rated voltage equal to or above 1000 V, or rated current equal to or above 400 A, or intended for use in complex systems in the second environment.

Flexible connectionThe SINUS PENTA is designed for flexibility. This flexibility is incorporated into the extensive range of I/Os available. The SINUS PENTA incorporates as standard three programmable analogue inputs and outputs. Also included are eight digital inputs, two digital outputs and two relay outputs. Inputs are programmable with the ability for dual assignment for activation of two functions simultaneously. Outputs incorporate both timing and logic for added flexibility. In addition, option boards are available to extend the number of I/Os. Having flexible inputs and outputs allows the SINUS PENTA to easily adapt to a wide range of control solutions.

Engineered solutionsFor applications requiring more specialised solutions, Engineered systems can be developed. Solutions that are available include 12 or 18 pulse input configuration for reduced harmonic distortion and fully regenerative solutions incorporating an Active Front End to allow regenerated energy to be fed back to the supply. Special application software is also available to fulfil the requirements of specific applications such as multi-pump control, servo-diameters, axis control and positioning applications. These applications can be loaded into a standard SINUS PENTA drive. For further details on these specialised areas please contact NHP.

EMC requirementsEMI (Electromagnetic Interference) is normally caused by commutation in many devices. The high frequency interference can effect the operation of other devices and can create noises in measurement and communication systems. All these combined effects can create unexpected breakdowns. Two areas can be affected by the above: immunity and emissions.

AS 61800-3 is the product-specific drives standard that defines both immunity and emission levels required for those devices designed to operate in different environments. The SINUS PENTA range is designed to operate under different conditions, therefore they are all provided with a strong immunity against RFI that allows them to be reliable in all environments. Furthermore the complete range of drives in the SINUS PENTA series are C-Tick approved with integral EMC filters and conform to category C3 for the Second Environment. With the addition of a ferrite core, the drives can comply to category C1 for the First Environment.

Below are the AS 61800-3 2005 definitions on emission limits: (PDS = power drive system)

Page 16: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

16

The SINUS PENTA range offers the flexibility to adapt to a wide range of applications. Some of these applications include;

Heating Ventilation and Air Conditioning (HVAC)The standard IP 54 SINUS PENTA solution is perfectly suited to HVAC applications. The drive incorporates advanced PID functions for automatic control and extensive communications to allow control and monitoring from a Building Management System. With the inclusion of a Fire Mode function for extended operation during critical periods, the drive provides the features, robustness and reliability required. The drive also includes the ability to start on a rotating load to ensure trip free operation.

PumpingWith integrated PID and the option for multipump software the SINUS PENTA is ideal for use in pumping applications. The high IP rating can be used for standalone applications or the IP 20 and IP 00 can be used in cases where the drive must be incorporated into an enclosed system. The extensive PID function also includes control of wake and sleep levels to ensure the pump only runs when required.

ConveyorsWhether the conveyor system requires fixed or variable speed control, synchronising with parallel conveyors or positioning to allow precise control of stopping locations, the SINUS PENTA has the in-built capabilities and performance required. The drive is capable of starting unloaded or fully loaded and can incorporate a built-in jog button for operation when in local control.

HoistingDemanding applications such as hoisting applications are easily achieved using the high overload capability of the SINUS PENTA. Together with integrated functions to handle brake control and fluxing to ensure optimum motor magnesiation the load is always controlled without the need for encoder feedback. Regeneration caused by lowering loads can either be handled through brake resistors or by using a fully regenerative drive.

WindersTension control and linear speed control are typical requirements for winder applications. By utilising torque control in the internal VTC function in either open or closed loop, accurate control of tension can be achieved.

ExtrudersThe high speed accuracy and torque requirement typically required by extruder systems can be achieved through the use of the internal vector control function and a standard AC motor. By incorporating encoder feedback, a high degree of speed accuracy is obtained and thus ensures optimum quality of the item being produced.

SINUS PENTA - Applications

Page 17: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

17

The SINUS PENTA Variable Speed Drive when combined with special software becomes a high level integrated pump control system. This software can be added to any SINUS PENTA drive and is field loadable using the Remote Drive PC software package or can be supplied, pre-installed on request. The software provides a high level of control with flexible options for configuration, control and monitoring.

The multi-pump system can be used to control a system of up to 5 pumps including the master. The drive can be used to control this system without any additional hardware. The drive utilises the internal PID loop and control functionality to control the operation of not only the master but the slave drives also.

Variable speed operationVariable speed operation allows for the most efficient and energy saving option for a pump system. By using variable speed drives on all pumps and varying their speed, the pumps can all be run at the lowest level to ensure the lowest energy usage level. As a result the operation of a variable system provides the same energy savings of a single pump, multiplied across all of the pumps. The master will determine which drives are required in order to maintain the demand based on user defined minimum and maximum operation levels. A complete variable speed system has the added benefit of providing a faster response to changing load conditions and is able to maintain a more stable system.

Fixed speed operationThe fixed speed operation provides an economical Multi-pump solution where the master SINUS PENTA drive is used to control the process and the slaves are operated at fixed speed and bought on-line by the master when the capacity of the master is exceeded. When demand reduces, the master sheds the pumps off the system to maintain the process demand. A fixed speed system can be configured using a combination of Direct On-Line (DOL), Star-Delta or Soft Starters and connected using either standard I/O wiring or Modbus communication.

Multi-master controlIn order to provide ultimate redundancy, the Multi-pump application incorporates Multi-master control. Multi-master control allows two drives to act as master and therefore the loss of the master will not effect the system operation. With Multi-master if the master becomes unavailable for use, control transfers to the second master. This allows the system to continue to function in the same way as if a slave was lost. The Multi-master drives operate continuously to calculate the required output even if the particular drive is not acting as the master at that time. This way it is always ready to take over the process with no interruption to operation. A combination of fixed and variable speed slaves can be used in this configuration.

SINUS PENTA - Multi-pump application

SINUS PENTA MUP primary master with SINUS PENTA secondary master and SINUS Micro slave

SINUS PENTA MUP master controlling a fixed speed DOL and AuCom soft starter

AC MAINS

FILLING

EMPTYING

FLOW

PRESSURE

P…n

P2

P1

Q

M2

M1

M…n

SLAVE 1

SLAVE 2

SINUS PENTAMUP MASTER

AC MAINS

FILLING

EMPTYING

FLOW

PRESSURE

P…n

P2

P1

Q

M2

M1

M…n

SLAVE 1

SLAVE 2

SINUS PENTAMUP MASTER

AC MAINS

FILLING

EMPTYING

FLOW

PRESSURE

P…n

P2

P1

Q

M2

M1

M…n

MUPSECONDARYMASTER

SLAVE 1

MUP PRIMARYMASTER

SINUS PENTA MUP master with SINUS Nano and SINUS Micro variable speed slaves

Application software Cat. No.

SW Multi-pump operation ZZ4590010

On-site commissioning and application support NHPSERVICE

Page 18: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

18

The entire SINUS PENTA range of drives can be offered using an Active Front End (commonly referred to as an AFE) for use as a regenerative power supply system. It is defined as an AFE as the inverter becomes an active front end power supply unit that absorbs or sends sinusoidal current in the mains with unity power factor which has been regenerated from the load. The AFE has a stabilised direct voltage (DC link) as an output that is used to power one or more

SINUS PENTA inverters through a direct DC connection. The AFE and the motor inverter drive are identical SINUS PENTA units except for the regenerative application firmware installed on the AFE inverter unit.

Inductances are used between the AFE and the power mains in order to filter the pulse width modulated (PWM) voltage on the inverter output terminals and to make the current exchanged with the mains sinusoidal. It is also necessary to use a line contactor and a regenerative interface which are supplied complete with capacitive filters.

The use of a SINUS PENTA inverter as a regenerative unit has four main benefits over a standalone unit:

1. Unity power factor

2. Almost 0 % THD

3. 100 % braking torque

4. Line regeneration back into the grid

By the very nature of the AFE system using two inverters connected inversely to each other, the

system is able to present to the mains power unity power factor which removes the need for additional power factor correction systems. In addition to this, requirements imposed by electricity distributors to minimise total harmonic distortion levels to levels generally <5 % are easily achieved using an AFE system without the need for additional harmonic filters hence saving significant savings in initial cost and cabinet space.

100 % braking torque is able to be absorbed by the AFE system making it perfectly suited for high inertia load applications such as:

• Lifts

• Conveyors

• Fans

• Centrifuges, etc.

which require fast deceleration times without the need for additional braking resistors and braking units.

When using braking resistors and braking units, this excess energy is dissipated in the form of heat which requires greater ventilation requirements and cabinet sizes. When using an AFE system, the excess energy is transferred through the AFE back into the mains grid connection which if properly monitored can save thousands of dollars in annual energy bills.

SINUS PENTA - Regenerative application

Application software Cat. No.

Regenerative Operation ZZ4590010

On-site commissioning and application support NHPSERVICE

Page 19: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

19

Step 8Step 7

Step 3

Step 5 Step 6

Variable speed drives for AC motors

Step 1 Step 2Using the application overload table on page 20 identify your application which matches closest with those shown in the list. Once an application has been selected, identify the correct overload rating based on the location of the 4 mark. If unsure, contact NHP.

If two overload ratings are selected, choose the overload rating that best suits your application.

For 380-500 V AC drives, based on

your drive model selection from step

2 and using the table on page 22,

identify the correct part number and

price in either IP 20/00 or IP 54 (to

132 kW) models.

OR

For 575-690 V AC drives, use the table

on page 25 to identify the correct part

number and price in IP 20/00 models.

From the selection table on

page 21, identify the column that

contains the selected overload rating

from step 1 and choose the 380-500

V AC drive model that matches or

exceeds your motor full load current.

OR

From the selection table on page 24

use the same process to select your

575-690 V AC drive model.

For 380-500 V AC drives, input semi-conductor fuses + accessories to protect the drive in the event of short circuit upstream of the drive. Contact NHP for first environment EMC filters for use in domestic installations.

OR

For 575-690 V AC drives and optional first environment filters and fuses + accessories, contact NHP.

For 380-500 V AC and

575-690 V AC drives, select optional

braking resistors and braking units

(>S40) using the selection table on page

32 and then view technical details and

pricing on table 33.

For additional information:

• 380-500 V AC selection table

including isolators, contactors,

etc. on pages 34 to 37

• Multipump application page 17

• Regenerative application page 18

For all Sinus Penta drives, refer to

page 26 for details on options such as

fieldbus communications, remote door

mount kits, harmonic filters, etc.

Step 4 For 380-500 V AC drives, select optional input/output chokes on page 27 based on the drive size – e.g. SP0014, and available in IP 20 and IP 54 versions.

For long cable runs and drives >S50, input and output chokes are recommended.

OR

For 575-690 V AC drives, select input/output chokes on page 29.

Selection of a Sinus Penta variable drive system is extremely simple by following the steps shown below:

Page 20: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

20

Light up to 120 % overload

Standard up to 140 % overload

Application Light Standard Heavy Strong

Agitator 4

Atomiser 4

Axis control 4 4

Bottle washer 4

Calenders 4 4

Centrifuge 4

Chipper 4

Compressor – piston (loaded)

4

Compressor – piston (unloaded)

4

Compressor – screw (loaded)

4

Compressor – screw (unloaded)

4

Conveyor – belt 4 4

Conveyor – roller 4

Conveyor – screw 4

Crusher – cone 4

Crusher – jaw 4

Crusher – rotary 4

Crusher – vertical impact

4

Debarker 4

Drawplates 4 4

Drill 4 4

Dryer 4 4

Dust collector 4

Edger 4

Elevator 4 4

Extruder 4

Fan – axial (damped)

4

Fan – axial (undamped)

4

Fan – centrifugal (damped)

4

Fan – centrifugal (undamped)

4

Fan – high pressure 4

Forming machine 4 4

Grinder 4

Application Light Standard Heavy Strong

Hoist/crane 4

Hydraulic power pack

4

Injection moulding – screw

4 4

Injection moulding – hydraulic power pack

4 4

Loom 4

Mill – ball 4

Mill - hammer 4

Mill - roller 4

Mixer 4

Paint stirrer 4 4

Palletiser 4

Planer 4

Press 4 4

Pulper 4

Pump – bore 4

Pump – centrifugal 4

Pump – positive displacement/ submersible

4

Pump – slurry 4 4

Rotary table 4

Sander 4

Saw – band 4

Saw – Circular 4

Shears 4 4

Separator 4

Shredder 4

Slicer 4 4

Spinner 4

Tumbler 4 4

Vibrating screen 4

Washer – industrial 4

Winding/Unwinding 4 4

Typical application overload requirements

Heavy up to 175 % overload

Strong up to 200 % overload

Page 21: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

21

Inom = Inverter nominal continuous current ratingImax = Inverter maximum current for 120 sec every 20 min

up to S30 and 60 sec every 10 min on all other sizesI peak = Inverter deliverable current for max 3 seconds.

SINUS PENTA Range and selection

Product Identification

S P 0005 4 T B A2 K 2

RangeS = SINUS

Voltage rating4 = 380-500 V 3)6 = 575-690 V EMC Filter

I = NoneA1 = First env. category C2A2 = Second env. 3) category C3B = First env. category C1

IP Rating0 = IP 002 = IP 205 = IP 54C = Air Cond.

Drive size Brake chopperX = NoneB = Integral

KeypadX = NoneK = Integral 3)

Power supplyT = Three phase 3)C = DC FedD = 12 Pulse input

ModelPENTA

Notes:Contact NHP for further information.1) Available in IP 54 version2) Require input and output chokes 3) NHP standard model

Light up to 120 % overload Heavy up to 175 % overloadStandard up to 140 % overload Strong up to 200 % overload

Power Supply 380-415 V AC

Size Cat. No.

Light Standard Heavy Strong

Inom Imax IpeakkW A kW A kW A kW A

S05 1)

SP 0005 4TBA2K2 4.5 9 4 8.4 3 6.4 2.2 4.9 10.5 11.5 14SP 0007 4TBA2K2 5.5 11.2 4.5 9 4 8.4 3 6.4 12.5 13.5 16SP 0009 4TBA2K2 7.5 14.5 5.5 11.2 4.5 9 4 8.4 16.5 17.5 19SP 0011 4TBA2K2 7.5 14.8 7.5 14.8 5.5 11.2 4.5 9 16.5 21 25SP 0014 4TBA2K2 7.5 14.8 7.5 14.8 7.5 14.8 5.5 11.2 16.5 25 30

S12 1)

SP 0016 4TBA2K2 11 21 9.2 17.9 9.2 17.9 7.5 14.8 27 30 36SP 0017 4TBA2K2 15 29 11 21 9.2 17.9 7.5 14.8 30 32 37SP 0020 4TBA2K2 15 29 15 29 11 21 9.2 17.9 30 36 43SP 0025 4TBA2K2 22 41 18.5 35 15 29 11 21 41 48 58SP 0030 4TBA2K2 22 41 22 41 18.5 35 15 29 41 56 67SP 0034 4TBA2K2 30 55 25 46 22 41 18.5 35 57 63 76SP 0036 4TBA2K2 30 55 30 55 25 46 22 41 60 72 86

S15 1)SP 0040 4TBA2K2 37 67 30 55 25 46 22 41 72 80 88SP 0049 4TBA2K2 45 80 37 67 30 55 25 46 80 96 115

S20 1)

SP 0060 4TBA2K2 50 87 45 80 37 67 30 55 88 112 134SP 0067 4TBA2K2 55 98 55 98 45 80 32 59 103 118 142SP 0074 4TBA2K2 65 114 65 114 50 87 37 67 120 144 173SP 0086 4TBA2K2 75 133 75 133 55 98 45 80 135 155 186

S30 1)

SP 0113 4TBA2K2 100 180 90 159 75 133 55 98 180 200 240SP 0129 4TBA2K2 110 191 100 180 80 144 65 114 195 215 258SP 0150 4TBA2K2 120 212 110 191 90 159 75 133 215 270 324SP 0162 4TBA2K2 132 228 132 228 110 191 90 159 240 290 324

S41

SP 0180 4TXA2K0 160 273 160 273 132 228 110 191 300 340 408SP 0202 4TXA2K0 200 341 200 341 150 264 132 228 345 420 504SP 0217 4TXA2K0 220 375 220 375 185 321 150 260 375 460 552SP 0260 4TXA2K0 250 421 250 421 200 341 160 273 425 560 672

S51SP 0313 4TXA2K0 280 480 280 480 250 421 200 321 480 600 720SP 0367 4TXA2K0 315 528 315 528 250 421 200 341 550 680 792SP 0402 4TXA2K0 400 680 400 680 315 528 280 480 680 850 1020

S60SP 0457 4TXA2K0 400 680 400 680 315 528 280 480 720 880 1056SP 0524 4TXA2K0 450 765 450 765 355 589 315 528 800 960 1152

S65 2)SP 0598 4TXA2K0 500 841 500 841 400 680 355 589 900 1100 1320SP 0748 4TXA2K0 560 939 60 939 500 841 400 680 1000 1300 1560SP 0831 4TXA2K0 710 1200 630 1080 560 939 450 765 1200 1440 1728

S75 2)SP 0964 4TXA2K0 900 1480 800 1334 710 1200 560 939 1480 1780 2136SP 1130 4TXA2K0 1000 1646 900 1480 800 1334 710 1200 1700 2040 2448SP 1296 4TXA2K0 1200 2050 1200 2050 1000 1650 800 1334 2100 2520 3024

Page 22: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

22

S20

S05

SINUS PENTA 380-415 V IP 20 / IP 00

Size

Dimensions (mm) IP Rating

Weight (kg)

Losses at Inom (W) Cat. No.W H D

S05 170 340 175 IP 20

7 215 SP 0005 4TBA2K2

7 240 SP 0007 4TBA2K2

7 315 SP 0009 4TBA2K2

7 315 SP 0011 4TBA2K2

7 315 SP 0014 4TBA2K2

S12 215 401 225 IP 20

10.5 430 SP 0016 4TBA2K2

10.5 490 SP 0017 4TBA2K2

10.5 490 SP 0020 4TBA2K2

11.5 520 SP 0025 4TBA2K2

11.5 520 SP 0030 4TBA2K2

12.5 680 SP 0034 4TBA2K2

12.5 710 SP 0036 4TBA2K2

S15 225 466 331 IP 2022.5 820 SP 0040 4TBA2K2

22.5 950 SP 0049 4TBA2K2

S20 279 610 332 IP 20

33.2 950 SP 0060 4TBA2K2

33.2 1250 SP 0067 4TBA2K2

36 1350 SP 0074 4TBA2K2

36 1500 SP 0086 4TBA2K2

S30 302 748 421 IP 20

51 2150 SP 0113 4TBA2K2

51 2300 SP 0129 4TBA2K2

51 2450 SP 0150 4TBA2K2

51 2700 SP 0162 4TBA2K2

S41 500 882 409 IP 00

117 2550 SP 0180 4TXA2K0

117 3200 SP 0202 4TXA2K0

121 3450 SP 0217 4TXA2K0

121 3950 SP 0260 4TXA2K0

S51 578 882 409 IP 00

141 4400 SP 0313 4TXA2K0

141 4900 SP 0367 4TXA2K0

141 6300 SP 0402 4TXA2K0

S60 890 1310 530 IP 00260 7400 SP 0457 4TXA2K0

260 8400 SP 0524 4TXA2K0

S65 980 1400 560 IP 00

440 9750 SP 0598 4TXA2K0

440 10750 SP 0748 4TXA2K0

440 12900 SP 0831 4TXA2K0

S75 1980 1400 560 IP 00

550 15400 SP 0964 4TXA2K0

550 17000 SP 1130 4TXA2K0

550 18600 SP 1296 4TXA2K0

Ordering details

Page 23: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

23

SINUS PENTA 380-415 V IP 20 / IP 00

Size

Dimensions (mm) IP Rating

Weight (kg)

Losses at Inom (W) Cat. No.W H D

S05 170 340 175 IP 20

7 215 SP 0005 4TBA2K2

7 240 SP 0007 4TBA2K2

7 315 SP 0009 4TBA2K2

7 315 SP 0011 4TBA2K2

7 315 SP 0014 4TBA2K2

S12 215 401 225 IP 20

10.5 430 SP 0016 4TBA2K2

10.5 490 SP 0017 4TBA2K2

10.5 490 SP 0020 4TBA2K2

11.5 520 SP 0025 4TBA2K2

11.5 520 SP 0030 4TBA2K2

12.5 680 SP 0034 4TBA2K2

12.5 710 SP 0036 4TBA2K2

S15 225 466 331 IP 2022.5 820 SP 0040 4TBA2K2

22.5 950 SP 0049 4TBA2K2

S20 279 610 332 IP 20

33.2 950 SP 0060 4TBA2K2

33.2 1250 SP 0067 4TBA2K2

36 1350 SP 0074 4TBA2K2

36 1500 SP 0086 4TBA2K2

S30 302 748 421 IP 20

51 2150 SP 0113 4TBA2K2

51 2300 SP 0129 4TBA2K2

51 2450 SP 0150 4TBA2K2

51 2700 SP 0162 4TBA2K2

S41 500 882 409 IP 00

117 2550 SP 0180 4TXA2K0

117 3200 SP 0202 4TXA2K0

121 3450 SP 0217 4TXA2K0

121 3950 SP 0260 4TXA2K0

S51 578 882 409 IP 00

141 4400 SP 0313 4TXA2K0

141 4900 SP 0367 4TXA2K0

141 6300 SP 0402 4TXA2K0

S60 890 1310 530 IP 00260 7400 SP 0457 4TXA2K0

260 8400 SP 0524 4TXA2K0

S65 980 1400 560 IP 00

440 9750 SP 0598 4TXA2K0

440 10750 SP 0748 4TXA2K0

440 12900 SP 0831 4TXA2K0

S75 1980 1400 560 IP 00

550 15400 SP 0964 4TXA2K0

550 17000 SP 1130 4TXA2K0

550 18600 SP 1296 4TXA2K0

Size

Dimensions (mm) IP Rating

Weight (kg)

Losses at Inom (W) Cat. No.W H D

S05 214 577 227 IP 54

15.7 215 SP 0005 4TBA2K5

15.7 240 SP 0007 4TBA2K5

15.7 315 SP 0009 4TBA2K5

15.7 315 SP 0011 4TBA2K5

15.7 315 SP 0014 4TBA2K5

S12 250 622 268 IP 54

22.3 430 SP 0016 4TBA2K5

22.3 490 SP 0017 4TBA2K5

22.3 490 SP 0020 4TBA2K5

23.3 520 SP 0025 4TBA2K5

23.3 520 SP 0030 4TBA2K5

24.3 680 SP 0034 4TBA2K5

24.3 710 SP 0036 4TBA2K5

S15 228 466 331 IP 5440 820 SP 0040 4TBA2K5

40 950 SP 0049 4TBA2K5

S20 339 842 366 IP 54

54.2 1050 SP 0060 4TBA2K5

54.2 1250 SP 0067 4TBA2K5

57 1350 SP 0074 4TBA2K5

57 1500 SP 0086 4TBA2K5

S30 359 1008 406 IP 54

76 2150 SP 0113 4TBA2K5

76 2300 SP 0129 4TBA2K5

76 2450 SP 0150 4TBA2K5

76 2700 SP 0162 4TBA2K5

SINUS PENTA 380-415 V IP 54

S30

Ordering details

S05

Page 24: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

24

SINUS PENTA 660-690 V range and selectionPower supply 660-690 V AC

Inom = Inverter nominal continuous current rating

Imax = Inverter maximum current for 60 sec every 10 min

Ipeak = Inverter deliverable current for max 3 seconds.

Light up to 120 % overload

Standard up to 140 % overload

Heavy up to 175 % overload

Strong up to 200 % overload

Size Cat. No.

Light Standard Heavy Strong Inom

A

Imax

A

Ipeak

AkW A kW A kW A kW A

S14

SP 0003 6TBA2K2 5.5 6.3 4 4.8 4 4.8 3 3.7 7 8.5 10

SP 0004 6TBA2K2 7.5 8.4 5.5 6.3 4 4.8 4 4.8 9 11 13

SP 0006 6TBA2K2 9.2 10.2 7.5 8.4 7.5 8.4 5.5 6.3 11 13.5 16

SP 0012 6TBA2K2 11 12.1 9.2 10.2 7.5 8.4 7.5 8.4 13 16 19

SP 0018 6TBA2K2 15 16.8 11 12.1 11 12.1 9.2 10.2 17 21 25

SP 0019 6TBA2K2 18.5 21 15 16.8 11 12.1 11 12 21 25 30

SP 0021 6TBA2K2 22 23 18.5 21 15 16.8 11 12 25 30 36

SP 0022 6TBA2K2 30 33 22 23 22 23 18.5 21 33 40 48

SP 0024 6TBA2K2 37 39 30 33 22 23 22 23 40 48 58

SP 0032 6TBA2K2 45 46 37 39 37 39 30 33 52 63 76

S22

SP 0042 6TBA2K2 55 56 45 46 37 39 30 33 60 72 86

SP 0051 6TBA2K2 75 78 55 56 55 56 45 46 80 96 115

SP 0062 6TXA2K2 75 78 75 77 55 56 55 56 85 110 132

SP 0069 6TXA2K2 90 95 90 95 75 78 55 56 105 135 162

S32

SP 0076 6TXA2K2 110 113 110 113 90 94 75 77 125 165 198

SP 0088 6TXA2K2 132 133 132 133 110 113 90 95 150 200 240

SP 0131 6TXA2K2 160 158 160 158 160 158 110 115 190 250 300

SP 0164 6TXA2K2 220 220 200 198 185 185 132 140 230 300 360

S42

SP 0181 6TXA2K0 250 250 250 250 220 220 200 198 305 380 420

SP 0201 6TXA2K0 315 310 315 310 250 250 220 220 330 420 420

SP 0218 6TXA2K0 355 350 315 310 315 310 250 250 360 465 560

SP 0259 6TXA2K0 400 390 400 390 355 341 315 310 400 560 560

S52

SP 0290 6TXA2K0 450 440 450 440 400 390 355 341 450 600 720

SP 0314 6TXA2K0 500 480 450 440 450 440 375 360 500 665 798

SP 0368 6TXA2K0 560 544 500 480 500 480 400 390 560 720 850

SP 0401 6TXA2K0 630 626 630 626 560 544 500 480 640 850 850

S65

SP 0457 6TXA2K0 710 696 630 626 560 544 500 480 720 880 1056

SP 0524 6TXA2K0 800 773 710 696 630 626 560 544 800 960 1152

SP 0598 6TXA2K0 900 858 800 773 900 858 710 696 900 1100 1320

SP 0748 6TXA2K0 1000 954 1000 954 900 858 800 773 1000 1300 1440

S70 SP 0831 6TXA2K0 1240 1200 1100 1086 1000 954 900 858 1200 1440 1440

S75SP 0964 6TXA2K0 1530 1480 1410 1369 1220 1187 1000 954 1480 1780 2136

SP 1130 6TXA2K0 1750 1700 1620 1569 1400 1360 1100 1086 1700 2040 2448

S80 SP 1296 6TXA2K0 2100 2100 1850 1800 1610 1560 1380 1337 2100 2520 2520

Page 25: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

25

Ordering details

Size

Dimensions (mm)

IP Rating Weight (kg) Losses at Inom (W) Cat. No.W H D

S14 270 527 240

IP 20 17.5 170 SP 0003 6TBA2K2

IP 20 17.5 190 SP 0004 6TBA2K2

IP 20 17.5 210 SP 0006 6TBA2K2

IP 20 17.5 240 SP 0012 6TBA2K2

IP 20 17.5 280 SP 0018 6TBA2K2

IP 20 17.5 320 SP 0019 6TBA2K2

IP 20 17.5 370 SP 0021 6TBA2K2

IP 20 18 470 SP 0022 6TBA2K2

IP 20 18 550 SP 0024 6TBA2K2

IP 20 18.5 670 SP 0032 6TBA2K2

S22 283 833 353

IP 20 51 750 SP 0042 6TBA2K2

IP 20 51 950 SP 0051 6TBA2K2

IP 20 54 1000 SP 0062 6TXA2K0

IP 20 54 1200 SP 0069 6TXA2K0

S32 367 880 400

IP 20 80 1400 SP 0076 6TXA2K0

IP 20 80 1700 SP 0088 6TXA2K0

IP 20 84 2100 SP 0131 6TXA2K0

IP 20 84 2500 SP 0164 6TXA2K0

S42 500 968 409

IP 00 128 3450 SP 0181 6TXA2K0

IP 00 128 3900 SP 0201 6TXA2K0

IP 00 136 4550 SP 0218 6TXA2K0

IP 00 136 4950 SP 0259 6TXA2K0

S52 578 968 409

IP 00 160 5950 SP 0290 6TXA2K0

IP 00 160 6400 SP 0314 6TXA2K0

IP 00 160 7000 SP 0368 6TXA2K0

IP 00 160 7650 SP 0401 6TXA2K0

S65 980 1400 560

IP 00 440 9150 SP 0457 6TXA2K0

IP 00 440 9800 SP 0524 6TXA2K0

IP 00 440 11250 SP 0598 6TXA2K0

IP 00 440 12450 SP 0748 6TXA2K0

S70 980 1400 560 IP 00 440 14900 SP 0831 6TXA2K0

S75 1980 1400 560 IP 00 880 18400 SP 0964 6TXA2K0

S802230 1400 560 IP 00 880 22800 SP 1130 6TXA2K0

2230 1400 560 IP 00 990 24900 SP 1296 6TXA2K0

SINUS PENTA 660-690 V IP 00

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26

Notes:1) Kit includes metal cover with buttons and wiring loom.2) Replace ‘xx’ with frame size number. 3) SINCOS and resolver/ encoder card with repeater available

i Available on indent only.

Assembled to order.

SINUS PENTA - OptionsItem Description Cat. No.

Remote mounting kits

Remote mounting kit for keypad to IP 55 with a 3 m cable ZZ0095699

Remote mounting kit for keypad to IP 55 with a 5 m cable ZZ0095700

Heatsink segregation kit for frame S05 ZZ0095210

Heatsink segregation kit for frame S12 ZZ0121920

I/O Expansion cards

ES 847 I/O Expansion card (required for some special application software) 8 digital inputs, 6 digital outputs and 4 analogue inputs or PT100

This card mounts in the I/O slot within the drive

ZZ0101812

ES 870 I/O Expansion card

12 digital inputs and 6 relay outputs

This card mounts in the I/O slot within the drive.

ZZ0101840

ES 914 Isolated aux 24 V DC supply RS485 ZZ0101790

Communication option cards

ES 822 Insulated card for RS 232 and/or RS 485 communication and is suggested for Modbus networks.

This card mounts in the communications slot within the drive.

ZZ0095850

These cards mount in the communications slot within the drive

Profibus® DP card (kit hardware and software) ZZ4600045

DeviceNet™ card (kit hardware and software) ZZ4600050

Interbus card (kit hardware and software) ZZ4600060

CANOpen card (kit hardware and software) ZZ4600070

ControlNet card (kit hardware and software) ZZ4600080

Ethernet Modbus TCP (kit hardware and software) ZZ4600100

Lonworks card ZZ4600085

Metesys Nz card ZZ0102406

BacNet 485 card ZZ0102402

BacNet Ethernet card ZZ0102404

ES 851 Datalogger / energy monitor, WEB server, ethernet, modem ZZ0101820

Encoder cardThis card mounts in the encoder slot within the drive.

ES 836 Encoder card with internal 5-24 V encoder supplyZZ0095834 3)

PC software kitsKit for use with remote drive software includes cable and USB/RS 485 converter. Download remote drive from

www.nhp.com.au/santernoSPUSB

Harmonic Filters

A range of harmonic filters to suit all SINUS PENTA drives are available which limits the THD to 5 %.

Contact NHP for further information for correct selection.

IP 54 customised control kits to suit SP – 4T BA2K5 models 1)

Potentiometer and start / stop pushbuttons SP501- XX 2)

Potentiometer and forward / off / reverse selector switch SP502- XX 2)

Emergency stop and local / off / remote selector switch SP500- XX 2)

Other combinations available to suit the specific application

i

i

i

i

Page 27: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

27

Input and output chokes 380-415 V

Ordering details 380-415 V Chokes IP 20/ IP 00

IP 20/ IP 00 Choke

To suit size SP...4T...

Suitable for input/output

RatingDimensions

(mm) IP Rating

Weight (kg)

Losses at Inom (W) Cat. No.(A) (mH) L H D

0005 Input & Output 11 2 120 125 75 IP 20 2.9 29 IM0126004

0007-0014 Input & Output 17 1.27 120 125 75 IP 20 3 48 IM0126044

0016-0020 Input & Output 32 0.7 150 130 115 IP 20 5.5 70 IM0126084

0025-0030 Input & Output 43 0.51 150 130 115 IP 20 6 96 IM0126124

0034-0036 Input & Output 68 0.3 180 160 150 IP 20 9 150 IM0126144

0040-0060 Input & Output 92 0.24 180 160 150 IP 20 9.5 183 IM0126164

0067-0086 Input & Output 142 0.16 240 210 175 IP 20 17 272 IM0126204

0113-0162 Input & Output 252 0.09 240 210 220 IP 20 25 342 IM0126244

0180-0202 Input 360 0.063 300 286 205 IP 00 44 350 IM0126282

0180-0202 Output 360 0.070 360 401 269 IP 00 77 650 IM0138200

0217-0260 Input 455 0.050 300 317 217 IP 00 54 410 IM0126332

0217-0260 Output 440 0.035 360 401 268 IP 00 75 710 IM0138250

0313-0402 Input 720 0.031 360 342 268 IP 00 84 700 IM0126372

0313-0402 Output 700 0.025 360 411 279 IP 00 93 875 IM0138300

0457-0598 Input & Output 945 0.023 300 320 240 IP 00 67 752 IM0126404

0748-0831 Input & Output 1260 0.018 360 375 280 IP 00 82 1070 IM0126444

0964-1130 Input 2 x 945 0.023 300 320 240 IP 00 2 x 67 2 x 752 2 x IM0126404

1296 Input 2 x 1260 0.018 360 375 280 IP 00 2 x 82 2 x 1070 2 x IM0126444

0964-1296 Output 6 x 1250 0.015 260 430 385 IP 00 6 x 100 6 x 940 6 x IM0141782

Input choke:When installing a VSD of size S41 (250 kW) or less, a choke is recommended in the following situations:

• To reduce the impact of mains instability

• To reduce harmonics

• To protect against the effects of switching devices on the mains

• To improve wave shape

For sizes S51 and above, it is recommended to always use a line reactor (choke) unless a dedicated transformer is used. DC chokes are available on request.

Output choke:When installing a VSD of size S41 (250 kW) or less, an output choke is recommended in the following situations:

• Long motor output cables

• Reduce reflected waves

• Reduce dV/dt to the motor

• When multiple motors are connected to one VSD

For sizes S51 and above, it is recommended to always use an output reactor (choke).

Page 28: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

28

IP 54 Choke

A separate choke is available in IP 54, specifically designed to integrate into the IP 54 VSD solution.

This choke fits under the drive to allow for connections. The choke can be used on either the input or output side of the drive.

Ordering details 380-415 V Chokes IP 54

To suit size SP...4T...

Suitable for input/output

Rating Dimensions (mm)

Weight (kg)

Losses at Inom (W) Cat. No.(A) (mH) L H D

0005Input & Output

11 2.0 214 225 214 6.5 29 ZZ0112010

0007-0014Input & Output

17 1.27 214 225 214 7.0 48 ZZ0112020

0016-0020Input & Output

32 0.7 214 225 214 9.5 70 ZZ0112030

0025-0030Input & Output

43 0.51 214 225 214 10 96 ZZ0112040

0034-0036Input & Output

68 0.3 280 270 244 14 150 ZZ0112045

0040-0060Input & Output

92 0.24 280 270 244 14.5 183 ZZ0112050

0067-0086Input & Output

142 0.16 310 360 318 26 272 ZZ0112060

0113-0162Input & Output

252 0.09 310 360 318 32.5 342 ZZ0112070

S05 - S12

S15 - S30

S41

S51

30 60 90 120 150 >150 m

Motor wiring with unscreened cables: 2-4-6 pole motors

Up to S12

Up to S30

Up to S41

from S41

20 40 80 > 80 m

Motor wiring with screened cables: 2-4-6 pole motors

Legend:

Output chokes are required

Output chokes are optional

Input and output chokes 380-415 V

Page 29: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

29

Options to suit SINUS PENTA 6T models

Input Chokes: 660-690 V

Output Chokes: 660-690 V

Input and output chokes 660-690 V

Applicable size SP---6TXA2K0

Rating Dimensions (mm)

IP Rating Weight (kg)Losses at Inom (W) Cat. No.A mH L H D

0062 - 0069 95 0.43 240 224 187 IP 00 27 160 IM0127167

0076 - 0088 140 0.29 300 254 190 IP 00 35 240 IM0127202

0131 - 0164 210 0.19 300 285 218 IP 00 48 260 IM0127227

0181 - 0201 325 0.12 300 286 234 IP 00 60 490 IM0127274

0218-0259 415 0.096 360 340 250 IP 00 80 610 IM0127330

0290 - 0401 650 0.061 360 411 298 IP 00 113 920 IM0127350

0459 - 0598 945 0.040 360 385 260 IP 00 88 1193 IM0127404

0748 1260 0.030 420 440 290 IP 00 110 1438 IM0127444

0831 2 x 662 0.058 360 310 250 IP 00 2 x 79 2 x 746 2 x IM0127364

0964 2 x 945 0.040 360 385 260 IP 00 2 x 88 2 x 1193 2 x IM0127404

1130 2 x 1260 0.030 420 440 290 IP 00 2 x 110 3 x 1438 3 x IM0127444

1296 3 x 945 0.040 360 385 260 IP 00 3 x 1193 3 x 1193 3 x IM0127404

Applicable size SP---6TXA2K0

Rating Dimensions (mm)

IP Rating Weight (kg)Losses at Inom (W) Cat. No.A mH L H D

0062 - 0069 105 0.17 300 259 192 IP 00 39 270 IM0138050

0076 - 0088 165 0.11 300 258 198 IP 00 42 305 IM0138100

0131 - 0164 240 0.075 300 321 208 IP 00 52 410 IM0138150

0181 - 0201 360 0.070 360 401 269 IP 00 77 650 IM0138200

0218 - 0259 440 0.035 360 401 268 IP 00 75 710 IM0138250

0290 - 0401 700 0.025 360 411 279 IP 00 93 875 IM0138300

0457 - 0598 945 0.040 360 385 260 IP 00 88 1193 IM0127404

0748 - 0831 1260 0.030 420 440 290 IP 00 110 1438 IM0127444

0964 - 1296 6 x 1250

0.015 260 430 385 IP 00 6 x 100 6 x 940 6 x IM0141782

Note: For information on chokes for the smaller 690 V models, consult NHP.

Page 30: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

30

Semiconductor fuses

Notes: 1) One fuse required per phase.2) Two fuses required per phase.

To suit size SP---4T... Rating

Dimensions (mm) For three fuses incl. base

Cat. No. 1)L H D

0005-0007 16 A 146 120 68 20 412 04 16 1)

0009-0011 25 A 146 120 68 20 412 04 25 1)

0014-0020 40 A 146 120 68 20 412 20 40 1)

0025-0030 63 A 146 120 68 20 412 20 63 1)

0034-0049 100 A 146 120 68 20 412 20 100 1)

0060-0067 125 A 146 120 68 20 412 20 125 1)

0074 160 A 146 120 68 20 412 20 160 1)

0086 200 A 146 120 68 20 412 20 200 1)

0113-0129 250 A 146 120 68 20 412 20 250 1)

0150 315 A 146 120 68 20 412 20 315 1)

0180 350 A 146 120 68 20 412 20 350 1)

0162-0200 400 A 146 120 68 20 412 20 400 1)

0202 500 A 205 258 104 20 622 32 500 1)

0216-0217 550 A 205 258 104 20 622 32 550 1)

0260-0313 630 A 205 258 104 20 622 32 630 1)

0250-0367 700 A 205 258 104 20 622 32 700 1)

0312-0399 800 A 205 258 104 20 622 32 800 1)

0402 900 A 205 258 104 20 622 32 900 1)

0457 1000 A 205 258 104 20 622 32 1000 1)

0524 1250 A 205 258 104 20 622 32 1250 1)

0598-0748 1400 A 205 258 115 20 632 32 1400 1)

0831 2 x 800 A 410 258 115 20 632 32 800 2)

0964 2 x 1000 A 410 258 104 20 632 32 1000 2)

1130 2 x 1250 A 410 258 104 20 632 32 1250 2)

1969 2 x 1400 A 410 258 115 20 632 32 1400 2)

Semiconductor fuses are recommended to protect the rectifier in the event of a short circuit. Standard fuses and circuit breakers alone are generally not adequate due to slower switch-off times.

Page 31: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

31

When used in conjunction with the internal A2 (second environment) EMC filter, this ferrite allows the VSD to be suitable for use in the First Environment (class B) for residential and commercial use. The ferrite is installed between the output of the VSD and the motor by passing the three phases through the centre of the ferrite.

EMC Filter for first environment

DescriptionTo suit size SP ---4T BA2K2 Cat. No.

Fuse base (one per fuse, three required per drive) 0005-0200 21 189 01

Fuse base (one per fuse, three or six required per drive) 0202-+ 21 313 02

Auxiliary switch 0005-0200 28 002 02

Auxiliary switch 0202-+ 28 001 04

Semiconductor fuses

Details upon request.

Accessories

Page 32: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

32

Power Supply 380-500 V AC 5)

Notes: 1) Series connected resistors.2) Parallel connected resistors.3) Refer SINUS PENTA Installation Manual for correct wiring

of resistors and braking unit available at www.nhp.com.au/santerno.

4) 10 % duty cycle brake resistors also available. Contact NHP for further details.

5) 200-240 V AC (2T) resistors for all duty cycles (10 %, 20 %, 50 %) also available. Contact NHP for further details.

Contact NHP for 690 V drive brake resistors.

Size ModelBrakingUnit

Min. Resistance Ω

DUTY CYCLE 20 % 4) DUTY CYCLE 50 % 4)

Rating Qty. Cat. No. Rating Qty. Cat. No.

S05

SP 0005 4TBA2K2 Built-in 50 50Ω - 1100 W 1 RE3083500 50Ω - 4000 W 1 RE3503500

SP 0007 4TBA2K2 Built-in 50 50Ω - 1100 W 1 RE3083500 50Ω - 4000 W 1 RE3503500

SP 0009 4TBA2K2 Built-in 50 50Ω - 1100 W 1 RE3083500 50Ω - 4000 W 1 RE3503500

SP 0011 4TBA2K2 Built-in 50 50Ω - 1500 W 1 RE3093500 50Ω - 4000 W 1 RE3503500

SP 0014 4TBA2K2 Built-in 50 50Ω - 1500 W 1 RE3093500 50Ω - 4000 W 1 RE3503500

S12

SP 0016 4TBA2K2 Built-in 50 50Ω - 2200 W 1 RE3113500 50Ω - 8000 W 1 RE3783500

SP 0017 4TBA2K2 Built-in 50 50Ω - 2200 W 1 RE3113500 50Ω - 8000 W 1 RE3783500

SP 0020 4TBA2K2 Built-in 50 50Ω - 4000 W 1 RE3483500 50Ω - 8000 W 1 RE3783500

SP 0025 4TBA2K2 Built-in 20 25Ω - 4000 W 1 RE3483250 20Ω - 12000 W 1 RE4053200

SP 0030 4TBA2K2 Built-in 20 25Ω - 4000 W 1 RE3483250 20Ω - 12000 W 1 RE4053200

SP 0034 4TBA2K2 Built-in 20 20Ω - 4000 W 1 RE3483200 20Ω - 16000 W 1 RE4163200

SP 0036 4TBA2K2 Built-in 15 20Ω - 4000 W 1 RE3483200 20Ω - 16000 W 1 RE4163200

S15SP 0040 4TBA2K2 Built-in 15 15Ω - 8000 W 1 RE3783150 15Ω - 24000 W 1 RE4293150

SP 0049 4TBA2K2 Built-in 10 10Ω - 12000 W 1 RE4023100 15Ω - 24000 W 1 RE4293150

S20

SP 0060 4TBA2K2 Built-in 10 10Ω - 12000 W 1 RE4023100 10Ω - 24000 W 1 RE4293100

SP 0067 4TBA2K2 Built-in 10 10Ω - 12000 W 1 RE4023100 10Ω - 24000 W 1 RE4293100

SP 0074 4TBA2K2 Built-in 8.5 10Ω - 16000 W 1 RE4163100 2x15Ω - 24000 W 1 RE4293150

SP 0086 4TBA2K2 Built-in 8.5 10Ω - 16000 W 1 RE4163100 2x15Ω - 24000 W 1 RE4293150

S30

SP 0113 4TBA2K2 Built-in 6 2 x 3.3Ω - 8000 W 1) 2 RE3762330 6Ω - 64000 W 1 RE4562600

SP 0129 4TBA2K2 Built-in 6 2 x 3.3Ω - 8000 W 1) 2 RE3762330 6Ω - 64000 W 1 RE4562600

SP 0150 4TBA2K2 Built-in 5 2 x 10Ω - 12000 W 2) 2 RE4023100 5Ω - 64000 W 1 RE4562500

SP 0162 4TBA2K2 Built-in 5 2 x 10Ω - 12000 W 2) 2 RE4023100 5Ω - 64000 W 1 RE4562500

S41

SP 0180 4TXA2K2 BU700 2-4T 1.1 1 x 3.6Ω - 32000 W 1 RE4362360 1 x 6.6Ω - 48000 W 1 RE4462660

SP 0202 4TXA2K2 BU700 2-4T 1.1 1 x 3.0Ω - 48000 W 1 RE4462300 1 x 6.0Ω - 64000 W 1 RE4562600

SP 0217 4TXA2K2 BU700 2-4T 1.1 1 x 2.8Ω - 48000 W 1 RE4462280 1 x 5.0Ω - 64000 W 1 RE4552500

SP 0260 4TXA2K2 BU700 2-4T 1.1 1 x 2.4Ω - 48000 W 1 RE4462240 1 x 5.0Ω - 64000 W 1 RE4552500

S51

SP 0313 4TXA2K2 BU700 2-4T 1.1 1 x 1.8Ω - 64000 W 1 RE4562180 1 x 1.6Ω - 48000 W 1 RE4462160

SP 0367 4TXA2K2 BU700 2-4T 1.1 1 x 1.8Ω - 64000 W 1 RE4562180 1 x 1.6Ω - 48000 W 1 RE4462160

SP 0402 4TXA2K2 BU700 2-4T 1.1 2 x 2.8Ω - 48000 W 2 RE4462280 1 x 1.4Ω - 64000 W 1 RE4562140

S60SP 0457 4TXA2K0 5 x BU200 10 5 x 10Ω - 12000 W 3) 5 RE4023100 8 x 10Ω - 24000 W 3) 8 RE4293100

SP 0524 4TXA2K0 5 x BU200 10 5 x 10Ω - 12000 W 3) 5 RE4023100 10 x 10Ω - 24000 10 RE4293100

Brake resistorsDynamic braking allows a standard VSD to fully control the operation of the motor even when the motor acts as a generator. This can be the case when fast stopping times are required or the load has a high inertia. The use of a brake resistor allows the energy produced to be consumed, to avoid an alarm condition.

Brake resistor selection by duty cycle

Drives up to frame S30 (132 kW) come standard with an integral brake module. In order to utilise this braking function, an external

resistor is required. For larger sizes an external brake unit (BU200) is required.

The resistors below are rated for full braking but need to be selected based on the required duty cycle of operation. There are three selections possible. These are 10 %, 20 % and 50 % to cover the wide range of applications and requirements.

Page 33: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

33

Notes: 1) Max. value for single resistors or parallel-connected configurations. Duration is longer for different configuration (two or more series-connected resistors).

Brake resistors

Accessories

Ordering details

Rating Dimensions (mm)

IP RatingMax. duration of continuous operation(s) at 380-500 V AC 1) Cat. No.Ω W L H D

50 – 1100 W 320 95 30 IP 55 3 RE308350050 – 1500 W 320 120 40 IP 54 4 RE309350050 – 2200 W 380 196 67 IP 54 7 RE311350015 – 4000 W 620 100 250 IP 20 5 RE348315020 – 4000 W 620 100 250 IP 20 7 RE348320025 – 4000 W 620 100 250 IP 20 8 RE348325050 – 4000 W 620 100 250 IP 20 17 RE348350050 – 4000 W 650 320 375 IP 23 35 RE35035003.3 – 8000 W 620 160 250 IP 20 TBC RE376233010 – 8000 W 620 160 250 IP 20 7 RE376310050 – 8000 W 650 380 375 IP 23 71 RE37835006.6 – 12000 W 620 200 250 IP 20 7 RE402266010 – 12000 W 620 200 250 IP 20 10 RE402310020 – 12000 W 650 460 375 IP 23 42 RE405320015 – 16000 W 650 550 375 IP 23 42 RE416315010 – 24000 W 650 750 375 IP 23 42 RE42931000.8 – 64000 W 650 990 730 IP 23 TBC RE45618001.2 – 48000 W 650 750 730 IP 23 10 RE44621201.6 – 48000 W 650 750 730 IP 23 13 RE44621606.0 – 48000 W 650 750 730 IP 23 51 RE44626000.8 – 64000 W 650 990 730 IP 23 TBC RE45618001.2 – 64000 W 650 990 730 IP 23 13 RE45621201.6 - 64000 W 650 990 730 IP 23 18 RE45621602.4 – 64000 W 650 990 730 IP 23 27 RE45622405.0 – 64000 W 650 990 730 IP 23 TBC RE45625003.6 – 32000 W 990 375 650 IP 23 20 RE43623603.0 – 48000 W 750 730 650 IP 23 25 RE44623002.8 – 48000 W 750 730 650 IP 23 23 RE44622801.8 – 64000 W 990 375 650 IP 23 TBC RE44621806.0 – 64000 W 990 730 650 IP 23 51 RE44626005.5 – 64000 W 990 730 650 IP 23 TBC RE44622501.4 – 64000 W 990 730 650 IP 23 11 RE4462140

Description To suit Cat. No.Adjustable thermal probe IP 23 Resistors WW0030460

BU200 380-500 V AC S40-S60 ZZ0063010

BU1440 380-500 V AC S65+ ZZ0063040

BU720 660-690 V AC S65 ZZ0063050

BU1440 660-690 V AC S65-S80 ZZ0063072

BU700 380-500 V AC S41+S51 ZZ0063020

How to select the brake resistorFollow the procedure below to select the resistor that best suits your application.1. From the following formula and graph (right) calculate the Duty cycle of your application.

2. From the calculated Duty cycle select the resistor from the table on page 32. Use the column with the Duty cycle greater than or equal to the calculated value.

3. Check the braking time is less than or equal to the resistors’ maximum on time rating as shown in the table above.

100 X braking time Cycle timeDuty cycle (%) =

Page 34: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

34

Keypad

Wiring diagram

Notes: 1) Factory defaults

1)1)1)

1)1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

Page 35: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

35

Power range 2.2-1200 kW /5-2050 A (415 V)

3 -2100 kW / 37-2100 AC (690 V) Input voltage

AC Supply

DC Supply

4T - 380-500 V AC, 3 phase, - 15 % + 10 % 6T - 525-690 V AC, 3 phase, - 15 % + 10 %

4T - 530-705 V DC, -15 % + 10 % 6T - 845-970 V DC, -15 % + 10 %

Input frequency 50-60 Hz, +/- 20 %Output voltage 0-Vin ± 2 %Control system IFD - V/f control

VTC - Vector Torque Control FOC - Field Orientated Closed loop control RGN - Regenerative Front End SYN - Vector for permanent magnet synchronous motors

Overload current rating In accordance with overload selected for 120 secs every 20 mins up to frame S30 and 60 secs every 10 mins for all other sizes.

Starting torque Max 240 % for a short timeFrequency / Speed resolution 0.1 Hz IFD, 1 rpm VTC, 0.01 rpm FOCSpeed accuracy Open loop ± 0.5 % of max. speed

Closed loop (with encoder) < 0.01 % of max. speed

Carrier frequency 0.8 -16 kHz with silent mode, dependent on size and control typeBraking 30 % DC braking

20 % dynamic braking without brake resistor Up to 150 % with internal brake module and external resistor (up to frame S30) or external brake unit and resistor for all other sizes.

Protection functions Overcurrent, overvoltage, undervoltage, overload, inverter thermal protection, motor thermal protection, mains failure, communications error, auxiliary fault, encoder error.

Frequency setting Digital keypad, external potentiometer, 0 to 10 V, 4 to 20 mA, preset speeds, up/down control, serial interface.

Control setting Digital keypad, digital inputs, serial interfaceAnalogue inputs 3 inputs, selectable between 0-10 V and 0 (4) - 20 mA (12 bit resolution)

Input AIN2 can also be used for PTC thermistor monitoringDigital inputs 8 inputs - 3 fixed, 5 programmable (multiple assignment possible)Analogue outputs 3 outputs, selectable between 0-10 V, -10-+10 V and 0 (4)-20 mADigital outputs 1 push-pull transistor output (20-48 V DC, 50 mA max.)

1 open collector transistor output (5-48 V DC, 50 mA max.) 2 relay outputs with changeover contacts (250 V AC, 30 V DC, 3A)

Keypad 4 line alphanumeric display 11 status LEDs Dedicated keys for start, stop, fwd/rev, jog, reset, loc/rem, tx/rx

Enclosure protection IP 20 from size S05 to size S30 IP 00 from size S41 to size S80 IP 54 from size S05 to Size S30

Environmental 0 to +40 °C operation or to 50 °C with derating 5 to 95 % RH non-condensing

Communication

Standard

Optional

Modbus / RS 485

Profibus®, DeviceNet™, Interbus, CANOpen, ControlNet, Ethernet (modbus TCP), Lonworks, BacNetEMC AS 61800-3, category C3, second environment or Category C2, first environment with optional ferrite.Safety Safe torque off, SIL 3, to IEC standard.

SINUS PENTA Specifications

Contact NHP for full technical specification.

Page 36: Sinus Nano, Micro and Penta Variable Speed Drives · From concept design through to installation and after sales service, ... with you to offer complete trust, assurance and peace

NHP Electrical Engineering Products Pty LtdA.B.N. 84 004 304 812

NSANVSDRIVESC 04/15 © Copyright NHP 2015

For more information, scan to download the NHP eCatalogues App oering exclusive video content, catalogues and literature!

AUSTRALIAnhp.com.au

SALES 1300 NHP NHP

[email protected]

VICTORIAMelbourne 43-67 River Street Richmond VIC 3121 Tel +61 3 9429 2999

Laverton 104-106 William Angliss Drive Laverton North VIC 3026 Tel +61 3 9368 2901

Dandenong Unit 1/80 Monash Drive Dandenong South VIC 3175 Tel +61 3 8773 6400 Fax 1300 647 329

TASMANIAHobart 29B Lampton Ave Derwent Park TAS 7009 Tel +61 3 6228 9575 Fax +61 3 6228 9757

Launceston Unit 3 13-17 Merino Street Kings Meadows TAS 7249 Tel +61 3 6345 2600 Fax +61 3 6344 6324

SOUTH AUSTRALIAAdelaide 36-38 Croydon Road Keswick SA 5035 Tel +61 8 8297 9055

NEW SOUTH WALESSydney 30-34 Day Street North Silverwater NSW 2128 Tel +61 2 9748 3444

Newcastle 575 Maitland Road Mayfield West NSW 2304 Tel +61 2 4960 2220 Fax +61 2 4960 2203

Wollongong Unit 3 1 Resolution Drive Unanderra NSW 2526 Tel 1300 647 647 Fax 1300 647 329

Albury / Wodonga 847 Ramsden Drive Albury NSW 2640 Tel +61 2 6049 0600 Fax +61 3 6025 0592

ACTCanberra Unit 1 187 Gladstone Street Fyshwick ACT 2609 Tel +61 2 6280 9888 Fax +61 2 6280 9588

WESTERN AUSTRALIAPerth 38 Belmont Ave Rivervale WA 6103 Tel +61 8 9277 1777

NORTHERN TERRITORYDarwin 3 Steele Street Winnellie NT 0820 Tel +61 8 8947 2666 Fax +61 8 8947 2049

QUEENSLANDBrisbane 16 Riverview Place Murarrie QLD 4172 Tel +61 7 3909 4999

Townsville 5 Leyland Street Garbutt QLD 4814 Tel +61 7 4779 0700 Fax +61 7 4775 1457

Rockhampton 1 Lawson Street Parkhurst QLD 4702 Tel +61 7 4927 2277 Fax +61 7 4922 2947

Toowoomba Cnr Carroll Street and Struan Court QLD 4350 Tel +61 7 4634 4799 Fax +61 7 4633 1796

Cairns Unit 2 1 Bramp Close Portsmith QLD 4870 Tel +61 7 4035 6888 Fax +61 7 4035 6999

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