sirris_am in aviation and aerospace_layer wiset
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Sirris Workshop - Additive manufacturing in aviation and aerospace 13/05/2014TRANSCRIPT
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LBM Technology Development for AeroSpace
Applications
LayerWise 2014
Ir. Thomas Bossuyt
Technical Sales Engineer
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LayerWise LBM Technology Technology Development Drivers and Applications
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Increase your added value through advantages of
Metal Additive Manufacturing
Therefore LayerWise offers its technological expertise realized by being technology developer as well as technology user
LayerWise
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LayerWise
Service Provider for metal additive manufacturing
Main Goal:
Tools: In house development of the technology In house development of new materials In house development of post finishing techniques
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2008 1989 1991 2007 2009 2010 2012
Start of AM Research
Start of METAL Research
Full Dense Metal Samples
2001
Phd P. Mercelis
Phd J. Van Vaerenbergh
SLM SLS Sintering
2014
Thin Wall 0.5MM
Thin Wall 0.3MM
Thin Wall 0.225MM
Thin Wall 0.18MM
RP
0% Manufacturing
10% Manufacturing
50% Manufacturing
80% Manufacturing
90% Manufacturing
Ti Grade 5 Ti Grade 23
Inc 718 Maraging
17-4 15-5 AlSi10Mg
Tantalum Tungsten
316L CoCr
LayerWise
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LayerWise
dental prostheses crowns and copings
standard implants customized implants medical tools medical modeling
Chemistry Pharmaceutic
Semicon High Tech
Aerospace Tooling
Food Mechatronics
Pressure & Gas Consumer
Electronics Automotive
ISO 9001 & 13485 certified
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LBM Technology AM
Polymers Metals
Powder
Bed
Tech
EBM
LBM
Powder
Deposition
Tech
Laser Cladding
Ceramics Glass …
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LBM Technology
Directly from 3D CAD Layer-wise production 3D components by successive
connection of thin 2D layers
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LBM Technology
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“Can we apply 3D metal printing for volume manufacturing of critical
components?”
Technology Developments
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Technology Developments
1) Developing New materials: • First test samples – Microstructure Analysis • Parameter Optimization
• Density • Mechanical Properties
• Composing Certified MDS
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Build Style
• Laser Power • Scan Speed • Athmosphere
Technology Developments
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Technology Developments
2) Tuning Existing materials: • Constant monitoring
• Test samples during every AM job • Melt pool monitoring and control
3) Increasing part size • Without the loss of accuracy 4) Productivity enhancement • Reducing Manufacturing costs
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Melt-pool fluctuations • Tracking of melt-zone characteristics
• High speed imaging and data recording
inert atmosphere air atmosphere
Technology Developments
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• Geometric influences
1 2
1 2 1
Technology Developments
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• Feedback control advantages: demonstrator
Technology Developments
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Chemical Pharma Food Pressure & gas
Mechanization Semiconductor Electronics Tooling Precision mechanics
Standard implants Customized implants
Dental prostheses Implant supported and cemented
Aviation Space
ISO 9001 and ISO 13485 certified
Materials for critical applications
Technology Developments
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Additive manufacturing Same material Same characteristics
What is the added value?
Drivers and Applications
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Drivers and Applications
1) Monolythic Construction
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Drivers and Applications
2) Flow Optimization
Innovative ALM manifolding allows optimized propellant flow from the valve to the combustion chamber.
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Drivers and Applications
3) Miniaturisation
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Drivers and Applications
4) Add Functionality
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Drivers and Applications
5) Mass Reduction
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Contact details
LayerWise NV Grauwmeer 14 3001 Leuven Belgium tel: +32 16 94 64 00 fax: +32 16 94 64 01 www.layerwise.com [email protected]