site improvements & new middle school building william penn charter school dan packer...
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Site Improvements & New Middle School Building
William Penn Charter School
Dan PackerDan PackerConstruction ManagementConstruction Management
Senior Thesis Senior Thesis April 16, 2002April 16, 2002
Department of Architectural EngineeringDepartment of Architectural Engineering
Site Improvements & New Middle School Building
William Penn Charter School
Dan PackerDan PackerConstruction ManagementConstruction Management
Senior Thesis Senior Thesis April 16, 2002April 16, 2002
Department of Architectural EngineeringDepartment of Architectural Engineering
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Presentation OutlinePresentation Outline
Project BackgroundProject Background
Site Renovation PlanningSite Renovation Planning
4D Site Planning4D Site Planning
Alternative Structural SystemAlternative Structural System
Summary Summary
QuestionsQuestions
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Project BackgroundProject Background
Quaker School - founded in 1689Quaker School - founded in 1689Oldest Quaker School in the worldOldest Quaker School in the world
High standards – Academic and Athletic High standards – Academic and Athletic
Kindergarten – 12Kindergarten – 12thth grade grade
Enrollment – 855 studentsEnrollment – 855 students
Located in PhiladelphiaLocated in Philadelphia45 acre campus45 acre campus
5 existing buildings5 existing buildings
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Project BackgroundProject Background
Middle School
Performing Arts
Part 1 of Master PlanPart 1 of Master PlanSite ImprovementsSite Improvements
Middle School BuildingMiddle School Building
Part 2Part 2Performing Arts Performing Arts BuildingBuilding
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Project BackgroundProject Background
Primary Project Team
Owner: William Penn Charter School General Contractor: Intech Construction, Inc.
Architect: Bower Lewis ThrowerLandscape Architect/ Civil Engineer: Cairone & Kaupp, Inc.Structural Engineer: O’Donnell & NaccaratoMEP Engineer: Paul H. Yeomans, Inc.Acoustical Consultant: Metropolitan Acoustics
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Project BackgroundProject Background
Project Delivery MethodPenn Charter
(Owner)Bill Quinn
Penn Charter(Owner)
Bill Quinn
Bower Lewis Thrower(Architect)
Bower Lewis Thrower(Architect)
Intech Construction Inc.(General Contractor)
Stephen Macbeth
Intech Construction Inc.(General Contractor)
Stephen Macbeth
H.T. Sweeney(Site Contractor)H.T. Sweeney
(Site Contractor)Salvino Steel
(Structural Steel)Salvino Steel
(Structural Steel)O’Donnell & Naccarato
(Structural) O’Donnell & Naccarato
(Structural)
Molly Construction(Concrete Sub)
Molly Construction(Concrete Sub)
Paul H. Yeomans(MEP)
Paul H. Yeomans(MEP)
Cairone & Kaupp(Landscape, Civil)
Brian Packer
Cairone & Kaupp(Landscape, Civil)
Brian Packer
Metropolitan Acoustics(Acoustical)
Metropolitan Acoustics(Acoustical)
Fixed Fee GMP
Winslow Mechanical(Mechanical Sub)
Winslow Mechanical(Mechanical Sub)
Madden Electric(Electric Sub)
Madden Electric(Electric Sub)
Oliver Sprinkler(Sprinkler Sub)
Oliver Sprinkler(Sprinkler Sub)
E.J. Raith Mechanical(Plumbing Sub)
E.J. Raith Mechanical(Plumbing Sub)
EDA Roofing(Roofing Sub)EDA Roofing(Roofing Sub)
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Project BackgroundProject Background
Project TimelineProject Timeline– Site Improvements 29May01 – 03Sept01Site Improvements 29May01 – 03Sept01
– Middle School Building 20June01 – 15Aug02 Middle School Building 20June01 – 15Aug02
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Project BackgroundProject Background
Project CostsProject Costs– Site ImprovementsSite Improvements $3.1 Million$3.1 Million– Middle School BuildingMiddle School Building $7.8 Million $7.8 Million
– Contingency of $300,000 to be used for either Contingency of $300,000 to be used for either phase of the projectphase of the project
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Project BackgroundProject Background
Middle School Building FeaturesMiddle School Building Features– Similar Architecture as other buildings on campusSimilar Architecture as other buildings on campus– Exterior stone matched Main Building’s exterior Exterior stone matched Main Building’s exterior
stone (Wissahickon Schist)stone (Wissahickon Schist)– Natural Slate roof matching Main Building’s Natural Slate roof matching Main Building’s – Exposed heavy timber trusses Exposed heavy timber trusses
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Project BackgroundProject Background
Site Improvement FeaturesSite Improvement Features– DemolitionDemolition
Trees and shrubsTrees and shrubs
Tennis courtsTennis courts
Sidewalks and asphalt roadsSidewalks and asphalt roads
Athletic fieldsAthletic fields
Playground areaPlayground area
Fencing and signageFencing and signage
Sewer piping & structuresSewer piping & structures
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Project BackgroundProject Background
Site Improvement FeaturesSite Improvement Features– New Construction New Construction
Sanitary and storm sewer piping - structuresSanitary and storm sewer piping - structuresUnderground electrical & telecommunications Underground electrical & telecommunications New parking lots, campus roads, sidewalks, curbsNew parking lots, campus roads, sidewalks, curbsSeven new tennis courtsSeven new tennis courtsTwo new athletic fields with new sod turfTwo new athletic fields with new sod turfSite fencingSite fencingPlayground area with safety surfacePlayground area with safety surfaceLandscaping and site furnishings Landscaping and site furnishings
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Site Renovation PlanningSite Renovation Planning
Pre – Construction PlanningPre – Construction Planning– PurposePurpose
Alleviate headaches during constructionAlleviate headaches during construction– Possible cost and time savingsPossible cost and time savings
Avoid delays by staying on top of issuesAvoid delays by staying on top of issues– PermitsPermits– Long lead time itemsLong lead time items
Create communication between all project membersCreate communication between all project members– OwnerOwner– DesignersDesigners– Construction Manager & SubcontractorsConstruction Manager & Subcontractors
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Site Renovation PlanningSite Renovation Planning
Pre – Construction PlanningPre – Construction Planning– Key items to be addressedKey items to be addressed
Review schedule dates – make sure all are in agreementReview schedule dates – make sure all are in agreement
Parking requirements – temporary parking lotParking requirements – temporary parking lot
PermitsPermits– Site utilities, sewer tie-insSite utilities, sewer tie-ins
– Road closure Road closure
Meet with neighbors and address concernsMeet with neighbors and address concerns– Home inspectionsHome inspections
Site specific safety planSite specific safety plan
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Site Renovation PlanningSite Renovation Planning
Pre – Construction PlanningPre – Construction Planning– Key items to be addressedKey items to be addressed
Locate existing utilities Locate existing utilities
Submittals for long lead time itemsSubmittals for long lead time items– Underground piping and structuresUnderground piping and structures
Contract a testing consultantContract a testing consultant– Concrete poursConcrete pours
– Soil compaction ratesSoil compaction rates
Discuss site access with OwnerDiscuss site access with Owner
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Site Renovation Planning Site Renovation Planning
Site AccessSite Access– Not 100% accessible throughout summerNot 100% accessible throughout summer
May 29, 2001 – small section availableMay 29, 2001 – small section available
June 11, 2001 – remainder of site availableJune 11, 2001 – remainder of site available
Day camps from June 18Day camps from June 18thth – August 3 – August 3rdrd
DEMO ALLOWED
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Site Renovation PlanningSite Renovation Planning
Addressing the issuesAddressing the issues– Communication between all partiesCommunication between all parties
ScheduleSchedule
ConstructabilityConstructability
– Address all issues earlyAddress all issues early– Develop site layout planDevelop site layout plan– Use new technology to assist with planningUse new technology to assist with planning
Project collaboration via the internetProject collaboration via the internet
4D CAD 4D CAD
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
4D CAD4D CAD
What is 4D CAD?What is 4D CAD?
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
4D CAD4D CAD
Advantages & DisadvantagesAdvantages & Disadvantages– AdvantagesAdvantages
Ability to clearly communicate planAbility to clearly communicate plan
Identify major issues ahead of timeIdentify major issues ahead of time– Owner’s needsOwner’s needs
– ConstructabilityConstructability
Develop a sequencing planDevelop a sequencing plan
Balance resources – crews and equipmentBalance resources – crews and equipment
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
4D CAD4D CAD
Advantages & DisadvantagesAdvantages & Disadvantages– DisadvantagesDisadvantages
Time intensive to developTime intensive to develop
ExpensiveExpensive– In HouseIn House
– OutsourcedOutsourced
Desired level of detail can be difficult to achieveDesired level of detail can be difficult to achieve
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
4D CAD4D CAD
Benefits for WPCS Site ImprovementsBenefits for WPCS Site Improvements– Construction Manager (GC)Construction Manager (GC)
Gives opportunity to correct conflicts before they arise Gives opportunity to correct conflicts before they arise in the field during a tight schedulein the field during a tight schedule
– OwnerOwnerSite access plan – what the contractor expectsSite access plan – what the contractor expects
– SubcontractorsSubcontractorsAllows subs to see number of crews necessary to Allows subs to see number of crews necessary to complete workcomplete workWhere they should be at all timesWhere they should be at all times
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
4D CAD4D CAD
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
4D CAD4D CAD
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
4D CAD4D CAD
RecommendationRecommendation– Not recommended for WPCS Site ImprovementsNot recommended for WPCS Site Improvements
Smaller projectSmaller project
Effectively communicate the plan during Pre-Effectively communicate the plan during Pre-ConstructionConstruction
Utilize One or Two Week Look-Aheads Utilize One or Two Week Look-Aheads
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Floor System RedesignFloor System Redesign
Concrete Masonry Units – Open Web Steel Joists –
Slab on Metal Deck
VS.
Concrete Masonry Units – Precast Hollow Core Planks
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Hollow Core Precast PlanksHollow Core Precast Planks
Original SystemOriginal System
8” Bond Beam
8” CMU
4” Slab on Metal Deck
K Series joists ranging from 10 – 26” deep
Welded bearing plate
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Hollow Core Precast PlanksHollow Core Precast Planks
Proposed SystemProposed System
2” topping slab
8” Precast hollow core plank
8” CMU
8” Bond Beam
Reinforcement
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Hollow Core Precast PlanksHollow Core Precast Planks
System ComparisonSystem Comparison
Steel JoistsSteel Joists Hollow Core PlankHollow Core Plank
10”-26” depth10”-26” depth 10” (8” + 2”) deep10” (8” + 2”) deep
3’ O.C.3’ O.C. 4’ O.C.4’ O.C.
Vibration ConsiderationsVibration Considerations No vibrationNo vibration
Acoustical IssuesAcoustical Issues Sound Attenuation Sound Attenuation
Bridging needed to stabilizeBridging needed to stabilize Laterally StableLaterally Stable
Tack Welded to deckTack Welded to deck No Metal DeckNo Metal Deck
9 different types of joists9 different types of joists 1 type of concrete plank1 type of concrete plank
Welded to steel plate at Welded to steel plate at bearingbearing
Reinforcing at Connection to Reinforcing at Connection to WallWall
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Hollow Core Precast PlanksHollow Core Precast Planks
Schedule Comparison – Saves 22 daysSchedule Comparison – Saves 22 days
1st & 2nd FloorSequence
Roof enclosed by October 18th
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Hollow Core Precast PlanksHollow Core Precast Planks
Cost ComparisonCost Comparison– Original Floor System Original Floor System
$202,764$202,764
– Precast Plank SystemPrecast Plank System$180,581$180,581
Cost SavingsCost Savings
$22,183$22,183
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Hollow Core Precast PlanksHollow Core Precast Planks
ConclusionConclusion– Recommendation Recommendation Precast PlanksPrecast Planks
Simpler for field constructionSimpler for field construction
Produces minor cost savingsProduces minor cost savings
Shortens schedule for earlier enclosure Shortens schedule for earlier enclosure
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
SummarySummary
Site RenovationSite Renovation– Communication between partiesCommunication between parties– Well thought out planWell thought out plan
4D CAD4D CAD– Effective on larger scaled projects Effective on larger scaled projects
Floor System – Precast PlankFloor System – Precast Plank– Simple system Simple system – Reduce schedule Reduce schedule
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
AcknowledgementsAcknowledgements
Thanks to…
AE Faculty
Fellow Students
Friends and Family
Intech Construction
Nitterhouse Concrete
Common Point Technologies
Dan PackerConstruction Management
William Penn Charter SchoolSite Improvements & New Middle School
Questions???Questions???