Devices, Processes and Business

1 B2005 6 B B

2015 2020

Connected City

ConnectedEnergy

Connected Industry

ConnectedFlight

ConnectedCar

Connected Devices Connected Processes Connected Business

Internal 2

Content, People and Things

Internet of People

Internet ofContent

Internet ofThings

Social internet platform, like Twitter, Facebook, Google+, etc.

Car, vending machine, container, wind mills, devices of all type

World wide web, communities, YouTube, industry portals, etc.

Internal 3

The fourth industrial revolution

• Mobile Computing Affordable access to information

• Social Media Knowledge sharing in communities

• Internet of Things• Connected via one

protocol

• Machine 2 Machine• Self regulation

• Big Data & Predictive Analytics Understanding and extrapolation

Key Enablers

End of the18th century

Early 70sBeginning of 20th century

Today *Source: DFKI (2011)

1st Industrial Revolution

adoption of mechanical production facilities by using water and steam power

2nd Industrial Revolution

adoption of work-sharing mass productionby using electrical power

3rd Industrial Revolution

use of electronics and IT to automate the production

4th Industrial Revolution

based on cyber-physical systems

44

©©22001144 SAPSAP AGAG. Alol rrigahntsSAPreservaefdf.iliate company. All rights reserved. Internal555

SW ElectronicMobile

Communic ation

ElectronicSystem Thinking

SoftwareMechanic

MechanicServices

Companies need to establish a culture of “System Thinking”From simple Products to complex Solutions

5

Industry 4.0Focus Scenarios by SAP

Remote Maintenanceand Service

Predictions

Digital Memory

Lifecycle

Connected Plant

Vertical integrationTop Floor 2 Shop Floor

Adaptive Logistics

Horizontal integrationSupply Chain driven, Google Glasses

Focus of today´s

presentation

Long Term Leadership Through Superior ValuePast Trends and Respective Additions to the SAP Business Suite

► R/2 Mainframe

SOLU

TIO

NEX

TEN

SIO

NS

► LighthammerAcquisition SAP MII

► Visiprise Acquisition SAP ME

► SAP PCo► R/3 PP

MRP Prod. Orders Proc. Orders

► Right HemisphereAcquisition SAP VE

► Syclo► SAP SFD

► Ariba

201220081995 2005

» Electronics is standard

» Shift from Supply Chain to Value Chain

» Worldwide harmonized ERP Processes

» Mechatronics / Digital Manufacturing

» Embrace Greenand Green Lean

» E-Cars

» Cyber Physical System

PAST

TR

END

S

» Industry 4.0» Connected

Plant

SAP Manufacturing Whiteboard

Cor

pora

te

Pla

nt

(dec

entra

l)

SFA

C

PLC

DCS

PLC

PLC

DCS

…

SCADA DB MES Historian SFD Maintenance

BW

Business Suite

Cloud

SAP ManufacturingExecution Suite

Composites Analytics

SAP Manufacturing Whiteboard

CONNECTED PLANT

SAP OEE Overall Equipment Effectiveness

Cor

pora

teP

lant

(dec

entra

l)

SFA

C

PLC DCS PLCPLC DCS …

Benefits» Integrated MFG Solution

» Out of the box integration

» Transparency» Composites» Operator dashboards

» RDS available

SCADA DB HistorianMaint-

enance

HANA

SAP Manufacturing

Mobile

Intelligence Integration Innovation

Execution Suite

SAP ME

SFDSAP MII PCo

SAP MII 2014

MRP on HANA 2014

SAP ME 2015

BW Business

Suite

Cloud

Pla

nt (d

ecen

tral)

SFA

C

PLC DCS PLCPLC DCS …

SCADA DB Historian

Maint- enance

HANA

SAP Manufacturing

Mobile

Intelligence Integration Innovation

Execution Suite

SAP MESFD

SAP MII PCo

SAP Manufacturing Whiteboard

Connected Plant with the Open Integrated Factory Internet of Things (IoT)

» Visualization Services

» Analytical Services

» Business Logic Services

» Message Services

» Data Services

Thing Thing Thing Thing Thing

Consumer Consumer Consumer Consumer

Internet of Things (IoT) Cloud

Cloud for ServiceBusiness

Suite

Cor

pora

te

1177

SAP Manufacturing Integration and IntelligenceOverview of the Strategic Platform for the Connected Plant

Visualization

Quality Engine

KPIs/Metrics/Alert

sData Services

Manufacturing Integration & Intelligence

Business Logic ServicesCompositionEnvironment

PLAN MAKEDELIVER

ERP SCM PLM

LIMS/Inspection/ Equipment Testing

MESSCADA/HMI

Plant Data Collection

Wireless Integration

Environmental Building Management

Plant Historian

Plant DB

DCS/PLCvia OPC

INTEGRATION

Distributor/Customers

Supplier/Contract Manufacturer

PerformanceManagement

Worker UIs

Plant Connectivity

Manufacturing Analytics

ERP Business Process Simplification

Internal 11

MONITOR

Connected PlantThe Connected Plant in the Extended Supply Chain

DESIGN PLAN RESPOND PRODUCE DELIVER OPERATE

ERP» Production plan» Bill of materials (BoM)» variant management

» production steps

» Serial Numbers» Quality results per lot» Order confirmation

» Inventory update, Equipment usage

» Production details management» Detailed and flexible» production step routing

» Shop floor controls for each step

» Log parametric data» tolerance checks

» Return „conformance“ or „non-conformance“ decisions

» Mapping of ME production detailsto PLC control parameters (recipe)

» Mapping of ME production details to PLC control parameters (recipe)

» Sensor detects material carrier

» Requests control parameters from MEPLC(Machine)

» Machine reports completion and requests next operation

ME & MII

PCo

Con

nect

ors

Internal 332

2

Pow

ered

by

SAP

HA

NA

on-premiseSAP FIORI

SAP Manufacturing Execution Suite (SAP ME, MII, PCo)

Manual Data Entry Automatic Data Entry (Machine Connectivity)

Sho

p Fl

oor

SAP Responsive Manufacturing StrategyCloud / On-Premise / Shop Floor

LIMSMES SCADA / HMIWireless

IntegrationEnvironmental

Building ManagementPlant Data

Plant Collection Historian

Plant DBDCS PLC

public cloud

Process & Production Planning

MonitoringCloud fully integrated with on premise investments

SAP Business Suite (ERP, APO, …)

Logistics

© 2014 SAP AG or an SAP affiliate company. All rights reserved. 31Internal

SAP Overall Equipment Effectiveness (OEE)Solution Highlights» Single, common framework

for all plants

» Enterprise wide repositoryof operational data

» Cross plant performance comparison

» Combined with business

context» Broader business

implicationsof performance loss

» Framework for performance capability and production improvement

Line and Machine OverviewDetailed Views

Line Overview

2222

Machine Overview

Downtime Reporting

Internal 2200

Breakdown Reporting

Internal 2211