six d india reverse engineering, 3d inspection & 3d laser scanning

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Introduction SIX D INDIA SIX D INDIA

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Page 1: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

Introduction

SIX D INDIA

SIX D INDIA

Page 2: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

Industrial ApplicationQuality Inspection

• Components / assemblies

• First article inspection

• 3D correction and improvement

• Turbine blade inspection

• GD&T

Y axisXY plane

Reverse Engineering

• 3D modeling / 2D drawing

• Tooling design / Manufacturing

• Rapid prototyping

• Styling and design modifications

• System Engineering

Analysis

• Digital simulation

• Finite element analysis (FEA)

• Computational Fluid Dynamic (CFD)

CFD Analysis

3D Scan to Print

Scan data

Surface generation

3D CAD

Styling and design modifications

SIX D INDIA

Page 3: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

Capability of Scanning SIZES :

SIX D INDIA

Page 4: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

Latest Blue Light based

3D SCANNER SYSTEM

SIX D INDIA

Page 5: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

SIX D INDIA

Page 6: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

SIX D INDIA

Page 7: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

Placing targets on the

object surface

Scanning from multiple

viewpoints by moving the

object or scanner

Multi-scanning data can be

auto-aligned by using targets

Merging and decimating scan

data Exporting data to STL format for RE or Inspection

or

Scanning Process

FAST & ACCURATE

SIX D INDIA

Page 8: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

3D CMM-Optical Tracker System

PROBE & 3D LASER SCANNER

SIX D INDIA

Page 9: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

Probing & 3D Laser Scanning

System

Specifically designed for the shop floor

conditions as it is having dynamic

referencing

25 to 50micron accuracy

Large measurement volume- Scanning

from ½ meter object to 15 meter object

(7.5 meter in one shot)

NDI Optical Tracker System

PROBE & 3D LASER SCANNER

SIX D INDIA

Page 10: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

• Entire shape acquisition

• Video camera with color texture ability

• High resolution, speed , accuracy- 0.05 to 0.1 mm

• Scanning of moving objects

• No side defect of scanning

• High quality mesh output- stl, wrl, obj, ply

SIX D INDIA

Industrial Design & Healthcare Science & Education Art & Design

Manufacturing

Artec EVA & SPIDER

HANDHELD SCANNER

Page 11: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

Works in NOT stable conditions

PROBE & 3D LASER SCANNER

SIX D INDIA

Page 12: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

Dynamic Analysis

Dynamic Measurement Machine

Dynamic Behavior of

Parts, Structures & Assemblies

3D motion or 6DOF Position of

object for advance real-time

motion analysis

Captures Static & Dynamic

position of part to measure the

magnitude & direction of

deformationsSIX D INDIA

Page 13: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

SOFTWARE

REVERSE ENGINEERING & INSPECTION

SIX D INDIA

Page 14: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

SIX D INDIA

Detailed Plant Engineering Services

TOTAL DESIGN ENGINEERING SOLUTION

SPARE PARTS MANUFACTURING DRAWING

DEVELOMENT

by

REVERSE ENGINEERING

&

ENGINEERING DESIGN SOLUTION

Page 15: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

REVERSE ENGINEERING PROCEDURE

PHYSICAL PART TO 3D CAD MODEL 2D MANUFACTURING DRAWING GENERATION

CAE/CAD/CAS Morphing FEA & CFD ANYLISIS

RAPID PROTOTYPING (RPT)3D PRINTINGFDM, SLS, SLA & DIRECT METAL PRINTING

SIX D INDIA

Page 16: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

ORIGINAL COMPONENT

3D SCANNING :

TO GET SCAN DATA IN .STL FILE

3D SURFACE MODEL CONVERSION

TO GET 3D CAD MODEL IN.IGES ,.STEP, ETC FILE FORMAT

2D DRAWING GENERATION

2D MANUFACTURING DRAWING GENERATIONS WITH

INPUTTING DETAILINGS

PRODUCT DESIGN & DEVELOPMENT

WORKFLOW PROCESS

SIX D INDIA

Page 17: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

PARAMETRIC MODEL

IN IGES, STEP

& CAN BE DIECT IMPORT INTO NATIVE CAD

SOFTWARES

Reverse Engineering on PISTON

WORKFLOW PROCESS

SIX D INDIA

Page 18: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

Reverse Engineering on GEAR

WORKFLOW PROCESS

SIX D INDIA

Page 19: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

SIX D INDIA

Reverse Engineering

UNLOCK POWER OF RE

Page 20: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

People are doing amazing things with Geomagic every day. Since Design X is built on a complete CAD kernel

(Parasolid), it gives you the flexibility to make real CAD models the way you want. Everything you need is

contained in one application, without the need to flip back and forth between apps. It works with every 3D

scanner, and makes native, feature-based models for every major CAD application.

Live Examples

POWERFUL & FLEXIBLE

SIX D INDIA

Page 21: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

Live Examples

ARCRAFT SCANNING-DRDO

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Page 22: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

DURATION OF 3D SCANNING

2 RUNNER WITH 4500MM DIAMETER

10 DAYS

Live Examples

FRANSIS RUNNER SCANNING

SIX D INDIA

Page 23: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

REGESTERED SCAN POINT CLOUD DATA

GENERATED CAD MODEL BY SCAN DATA

POINTS COMBINED SCAN DATA

Live Examples

HYDRO TURBINE RUNNER-RE

SIX D INDIA

Page 24: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

SIX D INDIA

QC & Dimensional Inspection

UNLOCK ALL DIMENSIONS

Page 25: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

SIX D INDIA

QC & Dimensional Inspection

THE SAFER, EASIER INSPECTION SOFTWARE

Page 26: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

PART INSPECTION

CAD TO PART COMPARISONS

Scan Data

ALIGNED WITH CAD MODEL

Cad Model Deviation

SIX D INDIA

Scan Data

Page 27: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

PART INSPECTION

CAD TO PART COMPARE

SIX D INDIA

Page 28: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

CAE/CAD/CAS Morphing

CAE SERVICES

SIX D INDIA

SixD DEP is a CAE driven engineering services & software development team working into product development process

What differentiates us:•MeshWorks Morpher

•Advanced technology CAE/CAD/CAS Morphing

•CFD & FEA Analysis

•Parametric CAE & Optimization

•Transformation of prod. Dev. Process using above technology

SIX D INDIA

Page 29: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

CAE Offerings

ENGINEERING CONSULTING

SIX D INDIA

CAE SERVICES:• Crashworthiness

• Noise Vibration And Harshness (NVH)

• Durability

• Computational Fluid Dynamics CFD

• Multibody Dynamics

• System Simulation

• FE & CAD Morphing

• FE Model Parameterization

• Multi Disciplinary Optimization

• Non-parametric Optimization

• Weight Optimization

• Weld & Adhesive Optimization

Page 30: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

SIX D INDIA

Core strengths:• Advanced Engineering Consulting

• Design Optimization

• Depth – Multi-disciplinary optimization

CAE/CAD/CAS Morphing

FEA & CFD ANALYSIS

CAE MORPHER:

• Morphs existing CAE models to new requirements.

• Parametrizes CAE models

• Facilitates Optimization

• Concept model builder

• Full vehicle CAE models in 1 week !!!

CAD MORPHER:

• Morphs existing CAD models to new requirements

• Extendable to tooling CAD as well

• BIW CAD generation in just 4 weeks !!!

RAPID MESH:

• Rapid FE/CFD model generation from CAD

• Meshing tools not found in other tools

• Full vehicle trimmed FE model in 2 man wks !!!

ENGG. WIZARDS:

• Design process automation wizards

• Will institutionalize expertise in any organization

• Aimed at product development engineers

RAPID ME SH

CAE Morpher

CAD Morpher

RAPID ME SH

CAD Morpher

Page 31: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

Analysis

FAST, ACCURATE & PRECISE

• VERY FAST AND ROBUST

• RUNNABLE CAE MODELS AUTOMATICALLY GENERATED

• HUNDREDS OF ITERATIONS POSSIBLE IN A WEEK

• CAD MORPHING PROVIDES DESIGN DATA OF OPTIMIZED DESIGN

Page 32: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

Material Introduction

FDM, SLS, SLA & METAL PRINTERSPROFESSIONALPERSONAL PRODUCTION

Lower price points High Performance

SIX D INDIA

Page 33: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

Range Introduction

FDM, SLS, SLA & METAL PRINTERSHigh-Definition, Snap-Fit Durable, High-Temperature

Conformal StructuresBiocompatible Casting

~100 Materials Wax Nylon Plastic Rubber Metal Composite

High- Impact, Light-Weight

SIX D INDIA

Page 34: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

SIX D INDIA

3D KREATOR

FDM 3D PRINTER

Page 35: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

SIX D INDIA

FELIX Pro 1

Unique Features

Page 36: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

SIX D INDIA

OMNI3D

FDM 3D PRINTER

Page 37: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

SIX D INDIA

Page 38: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

Wide Array of Color & Filament Choices

OMNI3D

FDM 3D PRINTER

Page 39: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

High Precise Inspection

3D MEASUREMENTS & ALIGNMENT

SIX D INDIA

Page 40: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

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Page 41: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

Long Range 3D Scanning

ZF-3D LASER SCANNER

SIX D INDIA

Page 42: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

3D SCANNING & MODELLING

COMPLTETE SOLUTION

SIX D INDIA

Field Work

Revamp Project, As-Built Data Capture

IMAGER5006 LFM Register

LFM Server

LFM Modeller

Page 43: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

Laser Scanning data

DENSITY OF POINT CLOUD

SIX D INDIA

Page 44: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

Once the Registration Process is completed the final data can be obtained in

Registered Point Cloud format and Net View using LFM Gateway software

which will be the Input for Intelligent Modeling.

Scanning Procedure

DATASET GENERATION

Page 45: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

Results

MODEL OUTPUT

Page 46: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

SixD INDIA

We are working with…

Page 47: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

Introduction

SIX D INDIA

SIX D INDIA

B U S I N E S S C E N T R EN E W D E L H I , P U N E , K O L K A T A , H Y D E R A B A D , B A N G A L O R E

Based at : DELHI Years Served with Industry : MORE THAN 9 YEARSPresent Turnover: (Unaudited) : 8-10 CROREDirectors : PAWAN PANCHPAL, B S PANCHPAL, GMRAGHUWANI (AD-TECH)Countries Served in : INDIA, THILAND, US, SAUDI ARAB, IRAN, SINGAPORETechnology Sourcing Countries : GERMANY, US, RUSSIA, SOUTH KOREA, POLANDWork Force : 30 Sales & Marketing : 7Executions : 12Administrative : 5

Page 48: Six D India Reverse Engineering, 3D Inspection & 3D Laser Scanning

SIX D INDIA