sl 4500y series - 520 machinery
TRANSCRIPT
본사 및 공장
CNC TURNING CENTER
SL 4500Y series
NC Unit Specifications / FANUC SeriesItem Specification Fanuc Series
Controlled axis
Max. feed axes 4 AXIS
Feed axes X/Z/(Cs)
Max. simultaneosly controlled axis 4
Least command increment 0.001mm / 0.0001" ◯
Operation functions
Pulse handle feed X1, X10, X100 ◯
Feedrate per minute G98 ◯
Feedrate per revolution G99 ◯
Interpolation functions
Linear interpolation G01 ◯
Circular interpolation G02, G03 ◯
Dwell G04 ◯
Polar cordinate interpolation G12.1, G13.1 ◯
Cylindrical interpolation G70.1 ◯
Variable lead thread cutting G34 ◯
Continuous threading ◯
Reference position return G28 ◯
Reference position return check G27 ◯
Feed functionRapid traverse rate override F0, 25%, 50%, 100% ◯
Feedrate override 0~150%
Spindle functionSpindle orientation M19 ◯
Rigid tapping ◯
Tool functions
Tool number command T4-Digt / T2-Digt T4-Digt
Tool nose radius compensation G40 ~ G42 ◯
Tool offset pairs 128 ◯
Tool geometry/wear offset GEOMETRY & WEAR DATA ◯
Tool life management ◯
Tool path graphic display ◯
Automatic tool offset G36, G37 ◯
Direct input of tool offset value measured B ◯
Program input
Absolute/incremental programming ◯
Multiple repetitive cycle G70 ~ G76 ◯
Canned cycles G90, G92, G94 ◯
Inch/metric conversion G20 / G21 ◯
Program restart ◯
Retraction for rigid tapping ◯
Max. programmable dimension ±99999.999mm/±9999.9999" ◯
M function M3 digit ◯
Custom macro #100-#199, #500-#999 ◯
Canned cycle for drilling ◯
Direct drawing dimension programming ◯
Programmable data input G10 ◯
Optional block skip ◯
Workpiece coordinate system G52 ~ G59 ◯
Number of registerable programs 400EA
Setting and
display
Alarm & Operator history display ALARM & OPERATION DISPLAY ◯
Run hour and parts count display RUNNING TIME & PART NO. DISPLAY ◯
Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY ◯
Self-diagnosis function ◯
Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM ◯
Display screen 10.4" color
Data input/outputMemory card input/output ◯
USB memory input/output ◯
Editing operation Part program storage size 512Kbyte(1280m) ◯
Manual guide i Manual Guide i ◯
❖ Design and specifications subject to change without notice.
140 East Ridgewood Ave. Suite 415, Paramus NJ 07652Office: 833-777-7632, Sales: (586) 246-1432Email: [email protected] www.esmecamerica.com
SMEC'S Advanced Engineering and Machine Design
Smart One, Global One
SMEC
Mac
hini
ng T
ools
SL 4
500
XY/4
5LY
2 3
High Accuracy, High Rigidity Spindle
Output Converting Transmission
Equipped as standard feature, high Output
Converting Transmission provides heavy-
duty machining.
SL 4500XY/4500LYA Type : Chuck Size 18"(15")B Type : Chuck Size 21"C Type : Chuck Size 24"
Pin Tube Rib Design for Minimal Axis Heat Transfer
Radiator fan-like pin tube rib design dissipates
heat generated by axis movements, maintaining
minimal thermal expansion.
Big Bore Ø7.13"
Ø5.2"
· Cast iron structure for superior dampening characteristics and thermal displacement
· Rigid 45 degree slant bed design for heavy-duty machining
· Torque tube design to minimize bending and twisting
· Integrated box ways for long-term rigidity and heavy-duty machining
Swivel Operation Panel
Swivel operation panel of
10.4 inch color TFT LCD
monitor can turn to 90 degree,
providing operators with easy
access to the control panel
while working on the machine.
90deg
SL 4500Y Series (A Type)
SL 4500Y Series (B Type)
SMEC
SamsungMachine Tools
EngineeringCompany
•1988 - Started as Samsung Heavy Industries Machine Tools Business
•1989 - Horizontal and vertical machining center technology partnership with OKK Japan
•1991 - Turning center and vertical machining center technology partnership with Mori Seiki
•1996 - 5-sided processing center technology partnership with Toshiba
•1999 - Spun out from Samsung Aerospace Industries and established SMEC Co., Ltd
•2018 - SMEC America Corp established to provide factory support to the distributor network and customers
Company History
SL 4500XY/45LYCNC TURNING CENTER
SMEC
Mac
hini
ng T
ools
SL 4
500
XY/4
5LY
4 5X-Axis Y-Axis
Z-Axis
Y-axis travel distance
7.87(±3.94) inchY-axis rapid traverse rate
590.6 ipm
Virtual Y-axis function
In the Y-axis plane, tools can move in a plus or minus direction perpendicular to the Z-axis
and spindle center line. Viewed from the operator's perspective, this Y-axis motion is
toward or away from the door of the machine while X-axis moves from floor to ceiling.
Y-axis enables various shape of cutting. Y-axis is realized virtually by the linear
interpolation and synchronous movement of X1 and X2-axis that make it possible to lower
machine height for stability.
Indexing Time
0.25 sec (60 Hz)Number of tool positions
12 stations
SL 4500Y series is a heavy duty, ultra precision Turning Center, combined with SMEC's advanced technological features.
Spindle Speed
2,000 rpmSpindle Motor(30min/cont.)
50.3/40.8 HpRapid Travel(X/Y/Z)
787.4/590.6/708.7 ipm
Spindle Power & Torque Diagram
SPINDLE SPEED[rpm]10
2
3
4
5
10
20
30
405060
30 50 100 300
30984
102
251 304 925
530
500 1000 20001200
Torque
=310
3.5 ft.lb
s
Torque
=207
8.7 ft.lb
s
PO
WE
R [
hp
]
Torque
=256
3.7 ft.lb
s
Torque
=256
3.7 ft.lb
s
Torque
=103
8.1 ft.lb
s
Torque
=695
.3 ft.lb
s
Torque
=857
.5 ft.lb
s
Torque
=103
8.1 ft.lb
s
Torque
=695
.3 ft.lb
s
Torque
=857
.5 ft.lb
s
SPINDLE SPEED[rpm]
3
45
10
20
30405060
10 30 50 100 300 500 1000 30001800
PO
WE
R [
Hp
]
TO
RQ
UE
[lb
s]
Torq
ue=2
,329
.4 lb
s.ft
Torq
ue=1
,924
.3 lb
s.ft
Torq
ue=1
,560
.2 lb
s.ft
Torq
ue=7
79.2 lb
s.ft
Torq
ue=6
43.7 lb
s.ft
Torq
ue=5
21.9 lb
s.ft
30Min. S3 40%Cont.
40Hp50Hp
S3 25%
POW
ER [H
p]
TORQ
UE [l
bs.ft
]
SPINDLE SPEED [RPM]
44.0 lbs.ft
10Hp
120010000
6
20
28
36
45
10
2000 3000 40001500
7.5Hp
35.3 lbs.ft
25.8 lbs.ft
Turret Torque Diagram
Programmable ailstock(Carriage direct-coupled)
The programmable tailstock
body mounted on wide guide
ways ensure rigid work piece
support.
SMEC
Mac
hini
ng T
ools
SL 4
500
XY/4
5LY
6 7
Rigid 45 degree Slant Bed
45 degree slant torque tube design bed and wide guide slide way ensure long term rigidity
and machining accuracy.
Hexahedral Slide Way Frame
Wide integral way is machined from
the casting, induction hardened
and precision ground to ensure
long-term rigidity, machining
accuracy and heavy-duty
machining.
Pre-tensioned and Double Anchored Ballscrews
All axes ballscrews are pre-tensioned, heat treated,
and fixed by double anchors on both ends, providing
ultimate rigidity and minimal thermal growth.
SL 4500XY/45LYCNC TURNING CENTER
Cross-Section of the Bed
Hexahedral Slide Way Frame
150mm
MT5
Ø160mm
SL 4500XY/45LY
SL 4500 series addition of stable and rigid Y-axis based on SL 4500 model makes possible to
complete machining in 1 set-up. The longest Y-axis off-center machining is available, and
through reducing cycle time and non cutting time provides your productivity improvement.
Added with Y-axis
The addition of Y-axis to the SL 4500 Series provides travel
stability, higher precision and higher rigidity leading to
improved productivity.
High productivity
All the axis are applied with fast, accurate and
high rigidity, box guide minimize idle time and
maximize productivity.
High-productivity Compact Turning Centerwith Y-axis Based on SL 4500 Series
Featuring superior workability and chip-discharging capability, the bed is designed in a single tube structure boasting strong durability even in heavy-duty cutting.
Unit : inch
SMEC
Mac
hini
ng T
ools
SL 4
500
XY/4
5LY
8 9
High Precision Tooling System
Standard Accessories
Processing Speed
Smart One, Global One
Chip Conveyor
Auto Door
Heavy-duty cutting (O.D) <1.26inch×1.26inch qualified tool>
Turning Performance (material:SM45C) SL 4500LY
10 mm
Spindle speed
367 rpmCutting speed
150 m/minDepth of cut
0.4 inch <Spindle Load 65%>Feedrate
0.4 mm/rev
Surface Roughness <O.D. cutting>
10㎛
RoundnessCutting condition
Tool Diamond tool <nose radius 0.5mm>
Material AL150<Aluminum>Cutting speed 230 m/minFeedrate 0.05 mm/revDepth of cut 0.1 mmOuter diameter 200 mmFilter 1-50Model : SL 4500LY
2.1㎛ R y
12㎛
10㎛
-10㎛
-12㎛3.98mm
Peak To Valley=2.311㎛
0.45㎛(actual result)
Tool PresetterProgrammable Tailstock
Zaxis
SL 4500XY/45LYCNC TURNING CENTER
● : Standard Set Numbers
Optional Accessories
Steady Rest & Preparation
12-station Turret(BMT 75)
Face Holder
O.D Holder
Boring Holder
Axial Driven Holder
Radial Driven Holder
Drill SocketsMT#2-D60MT#3-D60MT#4-D60MT#5-D60
MT#2-D2 12"MT#3-D2 12"MT#4-D2 12"MT#5-D2 12"
Boring Bar SleevesØ12-D60Ø16-D60Ø20-D60Ø25-D60Ø32-D60Ø40-D60Ø50-D60
D2 12""Ø12 -D2 12"Ø58" -D2 12"Ø34" -D2 12"Ø1" -D2 12"Ø1 14"-D2 12"Ø1 12"-
Ø2" -D2 12"
32(1 14") Tool
Boring BarØ60(Ø2 12")
Boring Bar
Drill
U-Drill
Milling ColletsER40(Ø3-Ø26)
❹
❶
❷
❷
❷
❶
❶
U-Drill Holder
❶
SL 4500XY
SMEC
Mac
hini
ng T
ools
SL 4
500
XY/4
5LY
10 11
Smart One, Global One
Major Specifications
- Leveling block
- Programmable tailstock
- Spindle orientation
- Door interlock
- 15" Hydraulic chuck(Hollow)
- Chuck Clamp Confirmation
* Door Interlock, Chuck Clamp Confirmation are CE, KCS standard.
- Chip conveyor with bucket
- Auto measuring unit(Q-setter)
- 18" Hydraulic chuck(Hollow)
- Steady rest : SLU-4
- Dual steady rest : SLU-4
- High pressure coolant
(6,10,15 bar-60Hz)
- Autodoor & Edge Sensor
- Oil skimmer
- Coolant gun
- Air blower
- Transformer
- Patrol Lamp
- Hard jaw
Standard Optional Accessories
※Design and specifications subject to change without notice. ※Opt. : [ ]
Turret Head Interference Unit : inch
Work Range Unit : inch
Machine Dimensions Unit : inch
SL 4500XY/45LYCNC TURNING CENTER
- Coolant system
(4,5bar-60Hz)
- built-in work light
- Splash guard
- Hand tools
- Soft jaw
- Tool holder
MILL TURRET (BMT 75)HYD TURRET (STD 12 station)
1011 3
5
112 2
7
9
8 6
4
13.2 13.8 (X-AXIS STROKE)1.612.21.63.48.3
6.7
15.7
25.4
SPINDLE CENTER
BORING HOLDER SHANK DIA : 2.5
1.25
∅30.7 (MC MAX. SWING DIA.
∅24.4
(MAX. TURNING DIA.)
∅26.4∅25.2
100
79.1
4.3
4.3
4.5
1.6
1.02
2.5
∅10.9
∅11.8
1.25
10.2 1.613.8 (X-AXIS STROKE)
15.7
0.213.6
∅27.2
(MAX. TURNING DIA.)
REAR SLIDE COVER
INTERFERENCE LINE
11.8
25.4
SPINDLE CENTER
6.7
6.7
1.25
∅29.1
∅26.8
∅29.1 (DISC MAX. SWING)
BORING HOLDER SHANK DIA : ∅2.5
1
2
3
45
6
7
8
9 10
11
12
∅23.7
∅2.5
∅11.9
∅10.4
∅26.6
72
0.3
2.6
1.7
5.1
1.6 2.6
∅24.8
SWING OVER SADDLE
REAR SLIDE COVER
INTERFERENCE LINE
1.25
∅23.6
SL 4500LY [SL 4500XLY]
SL 4500XY (SL 4500LY)
89.37 [120.47] (Z-AXIS CARRIAGE STROKE)25.04
25.39 (X-AXIS ORIGINAL POSITION)
ø15” CHUCK
ø18” CHUCK
86.61 [118.11] (TAIL STOCK STROKE)5.91(QUILL STROKE)
10.79
5.87
ø24.41 (MAX. TURNING DIA.)
13.78
13.78 (X-AXIS STROKE)
11.81 (X-AXIS ORIGIN)
1.57
15.31
13.19
8.27
4.92
0.39
3.34
1.57
ø1.02
4.09[4.49]
3.96
89.37 [120.47] (Z-AXIS STROKE)2.76 5.12
83.15 [114.25] (Z-AXIS ORIGIN)17.17
6.221.59
4.72
X-AXIS B/S CENTERX-AXIS B/S CENTER
89.36 (93.66)
81.717.64(12.71)
43.03 (37.79)219.25 (250)
51.22 (51.22)
53.27 (52.28)
59.84 50.00 49.45 57.562.36
262.28 (287.79)
64.19 (66.73)
19.56 (22.79)
104.56 (103.50)
31.10 (39.37)
45.43
17.52 (14.17)
DESCRIPTION SL 4500XY SL 4500LY
CHUCK Chuck size inch A Type:18[15]", B Type:21", C Type:24" A Type:18[15]", B Type:21", C Type:24"
CAPACITY
Swing over bed inch Ø38.39 Ø38.39
Swing over saddle inch Ø32.68 Ø32.68
Max. machining diameter inch Ø24.41 Ø24.41
Max. machining length (*) inch 84.25(*) 115.35(*)
Bar working diameter inch Ø4.61 Ø4.61
TRAVELS
X-axis travel inch 13.78 13.78
Y-axis travel inch 7.87(±3.94) 7.87(±3.94)
Z-axis travel inch 89.37 120.47
SPINDLE
Spindle speed rpm 2,000 [1,800] 2,000 [1,800]
Spindle nose ASA A2-11 A2-11
Spindle through hole diameter inch Ø5.2 Ø5.2
Min. spindle indexing angle deg 0.001 0.001
TURRET
Number of tool stations [option] ea 12(BMT75) 12(BMT75)
Shank size for square tool inch □1.26 □1.26
Shank diameter for boring bar inch Ø2.36 Ø2.36
Indexing time sec 0.25 0.25
Rotary tool spindle speed rpm 4,000 4,000
FEED RATE Rapid traverse (X/Y/Z) ipm 787.4 / 590.6 / 787.7 787.4 / 590.6 / 393.7
MOTORSpindle drive motor(cont./Max.) Hp 40.8 / 50.3 40.8 / 50.3
Rotary tool spindle motor(cont./Max.) Hp 7.5 / 10.2 7.5 / 10.2
TAILSTOCK
Tailstock travel inch 86.61 86.61
Quill diameter inch Ø6.30 Ø6.30
Quill bore taper MT MT-5(BUILT-IN) MT-5(BUILT-IN)
Quill travel inch 5.91 5.91
REQUIRED FLOOR SPACE(L×W×H) inch 219.29×90.67×104.69 250×90.67×104.69
MACHINE WEIGHT lbs 37,478 48,502
CONTROLLER Fanuc 0i Series Fanuc 0i Series
(*):1250, 5000 Possible