slac accelerators power electronic system operation for reliability
DESCRIPTION
SLAC Accelerators Power Electronic System Operation for Reliability. F. Rafael 04/13/2011. Agenda. Overview PCD Organization Tools Reliability metrics and numbers Accelerator Improvement Programs Design for reliability Conclusion. Overview. PCD Sustaining Engineering - PowerPoint PPT PresentationTRANSCRIPT
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SLAC Accelerators Power Electronic System Operation for
Reliability
F. Rafael04/13/2011
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Agenda
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• Overview• PCD Organization• Tools• Reliability metrics and numbers• Accelerator Improvement Programs• Design for reliability• Conclusion
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Overview
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PCD Sustaining Engineering • SSRL (SPEAR3)• LCLS (1/3 LINAC)• NLCTA• FACET (2/3 LINAC)
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SLAC Organization
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SLAC is now a multipurpose laboratory for astrophysics, photon science, accelerator and particle physics research.
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Service Level Agreement (SLA)
Machine Value CommentsPerform Period FY One YearScope Equipment
coverageCoverage
Availability >99% Critical Electrical Equipment
Contact Personnel
Syst. Managers
Includes Escalation Policy
Budget FTEPower Eng.Power TechEng. Service
M&S $k
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Core Teams and PCD-SE
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Power Conversion Department - PCD
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SE
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Power Conversion Department - PCD
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Work Planning & ControlPlan the job right or don't do it!
Work Planning and Control (WPC) is a standardized process used to understand the scope of work, identify qualified workers, evaluate & control hazards, communicate hazards & controls to workers, authorize, coordinate & release work and perform it within established controls.
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Power Conversion Department - PCD
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TOOLS:
PEM Work Flow
24/7 coverage
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Power Conversion Department - PCD
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Tools: CATER
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Power Conversion Department - PCD
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Tools: E-LOG PEM
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Power Conversion Department - PCD
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Tools: Documentation – SODA*
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Power Conversion Department - PCD
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Tools: Documentation - CAPTAR
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Power Conversion Department - PCD
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Tools: Documentation - Inventory
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Power Conversion Department - PCD
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TOOLS: EEIP
SLAC – Electrical Equipment Inspection Program – EEIP Primary deployed for safety, has demonstrated
improvement in reliability and used as part test acceptance and QA.
Based on • UL – 508A – Industrial Control Panels • UL – 61010A-1 Electrical Equipment for Lab. Use
http://www-group.slac.stanford.edu/essg/eeip/program.htm
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Electrical Equipment Inspection Program- EEIP
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Electrical Equipment Inspection Program- EEIP
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Electrical Equipment Inspection Program- EEIP
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bonding conductor
Table 15.1 of UL 508A
Spacing
Table 10.1 and Table 10.2 of UL 508A
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Electrical Equipment Inspection Program- EEIP
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Code Violation:NEC2008 - Section 110.14(A): Terminals for more than one conductor … shall be so identified
Poor workmanship:UL508A - 29.3.6Wiring Methods: no loose strands protruding from the connection.
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Reliability Metrics
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Events
TimebeamScheduledMTTF
__
Events
TimeDownUncheduledMTTR
__
TimeBeamSchedule
TimeDownUncheduledtyAvailabili
__
__1
LCLS SPEAR3MTTF 84.1 (Hrs) 588 (Hrs)
MTTR 0.64 (Hr) 1.45 (Hr)
Availability 99.24% 99.75%
Power Conversion Department Numbers
2010 – 2011 Run
Details from LCLS run was covered Monday presentation
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Reliability Metrics – SPEAR3 Breakdown per System
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Reliability Metrics
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Reliability Metrics
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Accelerator Improvements Program – AI’s
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LCLS Modulator failures current account for 66% of the power electronics total
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Accelerator Improvements Program – AI’s
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1/3 of LINAC ($2 MI)• 10 Sectors• 8 Modulators per SectorModernization• Cabinet 1
• AC input• IOC’s• Interlocks
• Cabinet 2 and 3• PFN• Switch (thyratron)
Successful implementation of both upgrade projects along the length of LCLS is expected to reduce modulator failures by 60%.
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Design for Reliability
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Paul Bellomo and Dave MacNairPaul Bellomo and Dave MacNair SLAC National Accelerator Laboratory SLAC National Accelerator Laboratory
ARW Vancouver, CanadaARW Vancouver, Canada January 26-30, 2009 January 26-30, 2009
Non-redundant - PEP II, SPEAR 3, LCLS (1994 – 2006)
• Power supply quantity is hundreds, not thousands
• Power supply availability budget is modest 98%
• Non-redundant supplies satisfied availability budget
• Redundant power systems not readily available from industry
• Redundant systems would not fit within cost and schedule constraints
Redundant - KEK ATF 2 (2006 – 2008)
• Mock-up of ILC Final Focus accelerator
• Magnet power supplies ILC-like
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Design for Reliability
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KEK ATF 2 Approach By P. Bellomo & D. MacNair
N+1 Power Modules
(38)
Ethernet PS Controller
(38)
AC Input
Ethernet-EPICS I /O
Power Supply Rack
MagnetTransductor
(76)
Current feedback
Bulk Voltage Source15kW
(6)
Water temperature
InterlockClock + DC reference+ Fault signals
DC reference+ Fault Signal
Interface BoardClock/FaultProcessing
(38)
Cable Resistance
200A
Bulk Voltage Source PLC
(1)
Ethernet-EPICS I /O
On/Off, Vo
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Design for Reliability
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Goals•All components N+1 modular and redundant
•Power module hot-swappable
•Unipolar or bipolar output from a single unipolar bulk voltage source
•Imbedded controller with digital current regulation
•Capable of driving superconducting magnets
•High bandwidth for use in BBA or closed orbit correction systems
•High stability and precision output current
•High accuracy read-backs
•Scalable to higher output levels
Applications
•ILC and other future accelerators
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Conclusions
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PCD has successfully demonstrated using Sustaining Engineering model accomplish target goals either to support users accelerator program and experimental facilities as well. The same PCD model can accommodate Accelerator Improvements Programs and new developments for futures requirements specification, targeting High Availability Systems.
Last but no least…
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Now available @ IKEA
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Thank you!