slant-bed turning center - accuway

ACCUWAY MACHINERY CO., LTDNo.31, Fenggong Central Rd., Shengang Dist.,Taichung City 42942, TaiwanTEL: +886-4-2520-9588TEL: [email protected]

Slant-Bed Turning Center

www.accuway.mweb.com.tw

UTSeries

20200324

UTSeries

UT-300

Precision Assurance Rigid Shock AbsorbingHeadstockPrior to assembly, all key components will go through a series of

functional and dimensional checks using CMM system ensuring they are up to standards.

To eliminate remaining internal stress arising from casting process, head-stocks are naturally seasoned as well as heat treated and annealed twice before precision finishing grinding. They are specially designed to resist cutting force and withstand the extreme demands of continues heavy-duty and step cutting.

Headstock Performance

One of the best headstock design fea-tures is the symmetrically placed heat dissipating ribs. They allow the cool-ing process to take place smoothly and evenly. This minimizes thermal deformation and helps maintaining the circularity and concentricity to achieve the high precision that cus-tomers expect.

UT Series 02

Structure

High Quality MeehaniteCasting

Designed for Stability

Wide Hardened Boxways

UT-200

A heavily ribbed and reinforced one piece Meehanite casting highly reduce the chances of bending and deforma-tion. The UT-200 series is equipped with a 45° slant bed while the UT-300 series has a 30° slant bed.

In order to achieve a high standard of machine stability and provide the best machining performance, the base in these machines is designed to have a low center of gravity.

Another high standard aspect is the unique process for induction-hardened and heat treated wide boxways . They are also precision ground to match stringent positioning and repetitive accuracy under various machining requirements.

Expert Hand Scraping

To get the most precise positioning and extend their service life to the maximum, all sliding surfaces are treated with extreme care and proficiency. First, they are coated with a layer of Turcite B and then hand-scraped to create the perfect lubricant retention. During assembly, professional experts will constantly check and adjust the surfaces flatness, squareness, and straight-ness and make sure to deliver the best static geometrical accuracy.

Slant-Bed Turning Center01

Programmable Tailstock UT-300 Rack & PinionDrive MechanismThe tailstocks in the UT series machines can be either manually or automat-

ically controlled. They are located on the same one-piece cast guideway surface aligned with the headstock and main spindle. The UT-200 has a manually controlled tailstock by default and can be upgraded to a programmable one on demand. The UT-300 has a programmable tailstock as a standard option.

A rack and pinion mechanism drives the heavy duty tailstock in the UT-300 series using its high torque to deliver powerful positional locking.

Precision In-houseTurret Assembly

All turrets are built in-house with care o�ering both cam-follower driven hydraulic and servo driven indexing mechanisms. BMT turret is provided as an option as well, covering a wider range of availabilities for clients.

APT 30(UT-200)

APT 40(UT-300)

8 Station Hydraulic Turret

UT-300 Programmable Tailstock UT-200 Programmable Tailstock

UT Series 04

SeriesUT

VDI

High Precision Turrets

Precision In-houseSpindle Assembly

Precision belt drive spindles are custom designed and assembled in-house to provide unsurpassed power, long term durability, and peak machining capability.Each spindle undergoes a dynamic balancing opera-tion to reduce the vibration increasing the machine performance and overall quality.

Ballscrew DriveMechanism

Spindle Power Chart

State-of-the-art larger AC servo motors are equipped to provide powerful thrust for high feed rates and accurate cutting. Therefore, large diameter pre-tensioned pre-cision ballscrews are directly con-nected to the drive mechanism for a backlash free movement.


Precision Spindle

Torque 30min.

15kW 30min.

11kW CON.

16

12

8

4

15

11

OUTPUT

Constant Torque Constant Output

kW

4500R.P.M.600

(ratio 1:1.25)UT-200

200

150

100

50

0

TorqueN-m

175

250238

Torque CON.

OUTPUT

Constant Torque Constant Output

kW

3500R.P.M.338

(ratio 1:1.7)UT-300Torque

N-m

0

18.5

15

Torque 30min.

Torque CON.

522

423

30min.

CON.

Tooling System Diagrams

UT-200 BMT-40 Tooling System

UT-300 BMT-65 Tooling System

UT-300 Block Tooling SystemUT-200 Block Tooling System

UT-300 VDI-40 Tooling SystemUT-200 VDI-30 Tooling System

ø6ø8

ø10ø12ø16ø20ø25

MT#1MT#2MT#3

L/H facing tool holder

R/H facing tool holder

8-Station turret

10-Station turret

12-Station turret

Boring bar tool holder

U-Drill tool holder

25(8/10-Station turret)

20(12-Station turret)

25(8/10-Station turret)20(12-Station turret)

ø16ø20ø25

ø8ø10ø12ø16ø20ø25

ø8ø10ø12ø16ø20ø25

MT#1MT#2MT#3

Facing tool holder

12-Station Power Turret[BMT-40]


U-Drill tool holder

0° rotarytool holder


O.D. holder

O.D. tool clamper

O.D. tool clamper

20

20

20

ø8ø10ø12

ø20ø25ø32

ø16ø20ø25

MT#1MT#2MT#3

12-Station Power Turret[VDI-30]

O.D tool holder, B1

Boring tool holder, E2

U-Drilis tool holder, E1

O.D tool holder, B3

Morse taper tool holder, F



20

20

ø10ø12

ø20ø25ø32

ø16ø20ø25ø32

MT#1MT#2MT#3

12-Station Power Turret[VDI-40]

Boring tool holder, E2

U-Drilis tool holder, E1

Radial tool holder, B3

Radial tool holder, B1

Morse taper tool holder, F



25

25

12-Station Hydraulic Turret[BMT-65]

25X25

25X25

Square Shank Tool Size25X25

ID.32

Round Shank ToolSize Ø40

U-drill Tool HolderSize Ø40

ID.25ID.20ID.16ID.12ID.10ID.8ID.6

ID.32ID.25ID.20ID.16ID.12ID.10ID.8ID.6 O.D. holder

O.D. holder

Axial Tool HolderRadial Tool Holder

MT. #1MT. #2MT. #3

25

25

O.D tool clamper

ø6

25

25

ø8ø10ø12ø16ø20ø25ø32

ø20ø25ø32

MT#1MT#2MT#3

12-Station Hydraulic Turret

U-drill tool holder


Facing tool holder

O.D tool clamper

Unit: mm

UT Series 06

BMT(VDI) Power Turret

Renishaw Tool Setting

Parts Catcher

Steady Rest

Gantry Loader

Optional Peripheral Equipment

Live tooling capability for drilling, milling, tapping, and turning plays a major factor in reducing machining time and maintaining the highest accuracy standards. It allows executing different types of job without the need to transfer the parts to another machining station.

With this optional function to check tool wear and compensate worn value automatically, it reduce machining time and increase efficiency dramatically. This setting allows tool life management without down time by maintaining tool geometry with a 5µm repeatability accuracy.

A hydraulic parts catcher is available to quickly and automatically transfer parts to an outside collection box or peripheral automation station.Parts catchers improve productivity by enabling the machine to run unat-tended, freeing up operators to handle other activities.

The steady rest for long workpieces can be programmed for maintaining concentricity and accuracy during machining. Travel is either program-mable or manual.

Gantry loaders provide fast, high-produc-tion loading and unloading system to approach the automation requirement of industries 4.0.


Tooling System DiagramsUnit: mm

UT-200 VDI-30 12-station power turret

UT-300 12-station hydraulic turret

UT-300 BMT-65 12-station power turret

35030

85

220

Ø19

0

Ø30

0

104

220

50

55220

35

Max

. tur

ning

dia. Ø

270

600/105070 47Z-axis stroke

80 545/1045Quill stroke Tailstock stroke

220

205 14

5

90 60 30

135

115 30

X-a

xis

stro

ke

Ø422

Ø340

Ø205

230

70

5

30

300 77.5

465

5 300

251

5099

44

295

Max. tu

rning

dia.

Ø445

Quill stroke Tailstock stroke

750/1250/1700/2250/310073 5044Z-axis stroke

540/1040/1600/2050/304050 150

120

300 23

512

.5 195

30

X-a

xis

stro

ke

Ø490

Ø213.6

Ø226.

2

410

410

40

495 30050

300

Max. turning dia. Ø

500

750/1250/1700/2250/3100109Z-axis stroke 25

40

7

120 540/1040/1600/2050/3040Quill stroke Tailstock stroke

300 25

0

230

200

50

160 30100

X-a

xis

stro

ke

Ø629

Ø246.8

300

490

72

75490

300 90

72

87

35

109.

5

124.

5

490

300

40

Max. turning dia. Ø420750/1250/1700/2250/3100

Z-axis stroke

300

283

250

210

215

3540

143 110 27120 540/1040/1600/2050/3040

12

46

5194

X-a

xis

stro

ke

UT-300 VDI-40 12-station power turret

UT Series 08

Tool Interference Diagrams

UT-200 APT-30 12-station power turret




Ø258

220 350

Ø410.6

Ø350

280

350

4522035

Ø236

Max

. tur

ning

dia

. Ø35

0

112 600/1050Z-axis stroke

35

220 17

510

90

80 545/1045Quill stroke Tailstock stroke

100

X-a

xis

stro

ke

525

Ø216

Ø194

Ø241

Ø400

350

220

330

35 220 70

Max

. tur

ning

dia. Ø

300

80Quill stroke Tailstock stroke

220 175

25

117 600/1050

195

Z-axis stroke

35

525

545/1045

X-a

xis

stro

ke

Ø165Ø419

Ø380

Ø171

350

220

350

60

220

290

45

Max

. tur

ning

dia. Ø

320

112 600/1050Z-axis stroke

45

520

80Quill stroke Tailstock stroke

545/1045

220 16

030

15

90 100

15

X-a

xis

stro

ke

375

375

85

85

100

100

310

X:2

20

100375

100X:220

X:2

20


Ø565

Ø232

Max. tu

rning

dia.

Ø240

12.2

14

Z-axis strokeZ:600/1050

Quill stroke Tailstock stroke

818.6

80

X-a

xis

stro

ke22

0

160

375

120

185 30

100

545/1045

Hydraulic/Servo Servo mechanical

UT-300 UT-300L UT-300LX UT-300LX2 UT-300LX3 UT-300M UT-300LM

FANUC 0i-T

Box Way

700 1200 1700 2200 3100

612

400

500

30

550 1010

420

750 1250 1750 2250 3182

15 10

-

-

540 1040 1540 2040 3040

3.1 x 1.8 3.9 x 1.8 5.2 x 2.3 5.5 x 2.3 7 x 2.3

5500 6000 7500 9000 11000

A2-8 (A2-11)

86 (101 / 116)

10 (12 / 15)

3500 (2700/2500)

2.3 1.91.8

75 (90 / 105)

24

20

12

25

40

120

85

5

15/18.5

750 1250

540 1040

3.3 x 1.8 3.9 x 1.8

5500 6000

4000

24

4.5

300

Machine Dimensions

UT-300 UT-300L UT-300LX UT-300LX2 UT-300LX3 UT-300M UT-300LMUT-2002863 3620 3030 3750 5217 5550 70291735 1735 1830 1830 2250 2250 22501590 1590 1780 1800 2298 2298 22983498

ABCD 4249

2921179015933498

3680179015934250 3763 4483 6026 6361 7840

3265 38961830 19271780 18253763 4480

UT-200L UT-200M UT-200LM

UT Series 10

4500 (6000/4000/3500)

UT-200 UT-200L UT-200M UT-200LM UT-200G

570 1000

505

318 135

350(300/320)

45

440 880 200

260 135

A2-6 (A2-5 / A2-8)

8 (6 / 10)

62 (56 / 76 / 86)

600 1050

-

-

-

-

545 1045

2.9 x 1.6 3.7 x 1.6

3600 4700

1.91.8 1.8

220 320

20

20

Hydraulic/Servo

8 (10 / 12)

25 (20) 25 (20)

32

80

75

4

-

-

-

11/15(15/18.5)

52 (44 / 65 / 75)

600 6001050

545 1045 -

2.9 x 1.6 2.9 x 1.63.7 x 1.6

3600 4750 3000

12

20

6000

4.5

Servo mechanical Gang

Box Way

Item /Model

Controller

Swing Over Bed mm

Swing Over Saddle mm

Max. Turning Diameter mm

Max. Turning Length mm

Bed Slant Angle degree

Guideway Type

Spindle Nose Taper ASA

Spindle Hole Diameter mm

Chuck Diameter in

Spindle Speed rpm

Spindle Motor Power (Cont. /30 min) kW

Bar Capacity mm

Z-axis Travel mm

X-axis Travel mm

Z-axis Rapid Traverse Rate m/min

X-axis Rapid Traverse Rate m/min

Turret Drive Type

Number Of Tools stations

Square Tool Shank Size mm

Round Tool Shank Size mm

Max. Rotary Tool Speed rpm

Rotary Tool Driver Power kW

Tailstock Body Travel mm

Quill Travel mm

Quill Diameter mm

Quill Taper MT#

Floor Space Required m

Height m

Machine Weight kg

(mm)


FANUC 0i-T

slant-bed turning center - accuway

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