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TITLE Image Are There Any Rules of Thumb When It Comes to 100Gb/S Board Design? A Walkthrough from Physical Domain to Channel Operating Margin (COM) Testing. Jacov Brener (Marvell Israel Ltd) Liav Ben-Artsi (Marvell Israel Ltd)

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Page 1: Slides are thereanyrulesofthumb_brener

TITLE

Image

Are There Any Rules of Thumb When It Comes

to 100Gb/S Board Design? A Walkthrough from

Physical Domain to Channel Operating Margin

(COM) Testing.

Jacov Brener (Marvell Israel Ltd)

Liav Ben-Artsi (Marvell Israel Ltd)

Page 2: Slides are thereanyrulesofthumb_brener

Jacov Brener Senior Signal Integrity Engineer, Marvell Israel Ltd

[email protected] |

Jacov is a Senior Signal Integrity Engineer at Marvell Israel Ltd,

starting this year. For the previous 10 years Jacov has worked in Intel's

Communication and Storage Infrastructure Group, most of the time as

package designer and signal/power integrity focal point in a high-speed

PHY team.

Liav Ben-Artsi Senior Signal Integrity Manager, Marvell Israel Ltd

[email protected] |

Liav is a Senior Signal Integrity Manager at Marvell Israel Ltd. Liav has

worked at Marvell for the last 15 years, most of the time as a signal

integrity engineer, focusing on signal integrity methodologies,

guidelines, test plan definitions and training. He holds several patents

in the field as well as several others pending. Liav took an active part in

IEEE802.3bj standard committee.

SPEAKERS

Page 3: Slides are thereanyrulesofthumb_brener

MOTIVATION

COM S-parameters Physical design Result

Page 4: Slides are thereanyrulesofthumb_brener

MOTIVATION

Contd.

COM S-parameters Physical design Result

Page 5: Slides are thereanyrulesofthumb_brener

AGENDA

Background

COM basics & test procedure

DUT host board & reference channel

Reflections minimization

Si termination

Host board discontinuities

XTALK degradation

Shield vias

Termination vias

De-skewing techniques

Summary

COM

TX

agg

TX

agg

TX

vic RX

FEXT

NE

XT

Page 6: Slides are thereanyrulesofthumb_brener

BACKGROUND

COM basics & test procedure 1. TX & RX equalization:

TX FFE

RX CTLE

RX DFE

2. XTALK addition:

FEXT

NEXT

3. Result analysis

Frequency domain plots

Pulse responses

Bathtubs

COM

Referenced from: R. Mellitz, A. Ran, M. P. Li and V. Ragavassamy, "Channel Operating Margin

(COM): Evolution of Channel Specifications for 25 Gbps and Beyond," in DesignCon, 2013

Page 7: Slides are thereanyrulesofthumb_brener

BACKGROUND

DUT host board & reference channel

Panasonic Megtron6 with HVLP copper

5in traces on inner layers

1.6mm thick

TX & RX channels s-parameters are plotted

DUT host board

RX TX

Page 8: Slides are thereanyrulesofthumb_brener

BACKGROUND

DUT host board & reference channel contd.

5m 24AWG cable

zQSFP+ mated pair connector

Cable assembly s-parameters are plotted for 12mm & 30mm package trace

Reference channel

zQSFP+

connector 5m cable

zQSFP+

connector

30mm package 12mm package

Page 9: Slides are thereanyrulesofthumb_brener

REFLECTION MINIMIZATION

Si termination Reflection & loss mechanisms equilibrium:

Reflection mechanism drives the

impedances towards common value

Loss mechanism pushes the TX down

and RX up – voltage division

Optimum values for this channel are

35Ω for TX and 55Ω for RX

50Ω Si termination isn’t :

Optimized value for any channel

Rule of thumb for any given Si

Reference impedance for any channel

Page 10: Slides are thereanyrulesofthumb_brener

Via structure #1 Via structure #2

VS.

2 cases of via structures were examined

Structure #1 is common rule of thumb

Structure #2 expected to have lower impedance than Structure #1

REFLECTION MINIMIZATION

Host board discontinuities

40mil

30mil 40mil

10mil

20mil

40mil

25mil 30mil 20mil

10mil

Page 11: Slides are thereanyrulesofthumb_brener

Via structure RL Via structure TDR

Via structure #1

Via structure #2

REFLECTION MINIMIZATION

Host board discontinuities contd.

RL shows structure #1 is better for 100Ω reference impedance

“Effective impedance” seen by the structures , placed near the BGA:

- Side1: board+system(cable)+board+BGA ~90Ω / Side 2: BGA ~80Ω

TDR hints structure #2 is better for this case

Page 12: Slides are thereanyrulesofthumb_brener

System RL System IL

Via structures #1

Via structures #2

REFLECTION MINIMIZATION

Host board discontinuities contd.

System RL with structure #2 is better by ~5dB up to 10GHz

System IL is similar for both structures, but:

- Structure #2 IL is smoother

- Structure #2 loss is a little bit lower

Page 13: Slides are thereanyrulesofthumb_brener

System SBR System Voltage BT

Via structures #1

Via structures #2

REFLECTION MINIMIZATION

Host board discontinuities contd.

System SBR has higher main tap for structure #2 since the channel is less reflective

System Voltage BT is opened by ~20% using structure #2 instead of structure #1

Page 14: Slides are thereanyrulesofthumb_brener

Systems with COM [dB]

Structures #1 2.9 (FAIL)

Structures #2 3.65 (PASS)

REFLECTION MINIMIZATION

Host board discontinuities contd.

COM increased by 0.75dB meeting the pass criteria!

General design guidelines :

Usually the “effective impedance” of the system is lower than 100Ω

Match discontinuities impedance to the “effective impedance”

of the system by making them as transparent as possible

For this test case almost minimum distances of S-S and S-G give the best results

Page 15: Slides are thereanyrulesofthumb_brener

Via-to-via Xtalk becomes more significant:

Trace-to-trace Xtalk is suppressed

while routing as striplines

Thicker boards have more via Xtalk

High lane count increases via-to-via FEXT:

Vias are placed in rows to create

corridors for traces

Same lane TX & RX vias are in the

same row and shielded with

reference vias to mitigate NEXT

Although distance between different

rows looks enough FEXT may occur

XTALK DEGRADATION

Shield vias

Page 16: Slides are thereanyrulesofthumb_brener

E-field w/o shielding

vias

E-field with shielding

vias

VS.

XTALK DEGRADATION

Shielding vias contd.

E-field w/o shielding vias penetrates much easier to the adjacent than to the same row

Stitching shielding vias between the rows decreases the E-field by ~40dB

Page 17: Slides are thereanyrulesofthumb_brener

Via FEXT

FEXT degradation using shielding vias is substantial:

~10dB at Fbaud/2

~-60dB max instead of ~2dB/GHz slope

w/o shielding vias

with shielding vias

XTALK DEGRADATION

Shield vias contd.

Page 18: Slides are thereanyrulesofthumb_brener

System FEXT System XTALK SBR

w/o shielding vias

with shielding vias

System FEXT decreased by 4-8dB through the spectrum of significance

System XTALK SBR decreased by ~40%!

XTALK DEGRADATION

Shielding vias contd.

Page 19: Slides are thereanyrulesofthumb_brener

System Voltage XTALK BT System Voltage ISI+XTALK BT

w/o shielding vias

with shielding vias

Eye opening on voltage scale due to XTALK only → improved by ~15%

Eye opening on voltage scale due to XTALK and ISI → improved by ~23%

XTALK DEGRADATION

Shield vias contd.

Page 20: Slides are thereanyrulesofthumb_brener

Systems with via structures COM [dB]

w/o shielding vias 3.1

with shielding vias 3.35

COM increased by 0.25dB!

General design guidelines :

Don’t base XTALK expectations purely on the distance and symmetry of the vias

Shield signal vias from all sides, yet bit farther than S-G distance

XTALK DEGRADATION

Shield vias contd.

Page 21: Slides are thereanyrulesofthumb_brener

XTALK at PCB plane edge becomes more

significant:

Resonance occurs as return path signal

reaches end of plane and bounces of it

inducing XTALK to nearby victim

Bitrate increase excites higher frequency

resonances

High lane count increases via-to-via NEXT at PCB

plane edge:

More vias are pushed to PCB

NEXT is most sensitive due to tighter

margins to maintain low SNR

XTALK DEGRADATION

Termination vias

E-field on PCB edge

Page 22: Slides are thereanyrulesofthumb_brener

E-field w/o termination vias E-field with termination vias

VS.

XTALK DEGRADATION

Termination vias contd.

Cavity has the same nature of E-field as PCB plane edge just in smaller magnitude

E-field w/o termination vias bounces off the edge and induces XTALK on the near signal

Stitching termination vias at the edge of the cavity decrease the E-field by ~15dB

Page 23: Slides are thereanyrulesofthumb_brener

XTALK DEGRADATION

Termination vias contd.

Via NEXT

~8dB impact on NEXT at spectrum of interest

Higher frequency improvement can be made with finer stitching

w/o terminating vias

with terminating vias

Page 24: Slides are thereanyrulesofthumb_brener

Systems type COM [dB]

w/o terminating vias 3.15

with terminating vias 3.25

COM increased by 0.1dB w/o any real effort!

Stitch the edge of the reference plain with terminating vias

Via-to-via distance ≤120mil for 25Gbps

For other rates use: 𝑑𝑚𝑎𝑥 =𝑣

2𝐹𝑏𝑎𝑢𝑑

XTALK DEGRADATION

Termination vias contd.

Page 25: Slides are thereanyrulesofthumb_brener

De-skew where skew happens:

Where exactly skew happens and

how much?

Both techniques look alike from 1st

glance

Examine local and global skew:

Technique #1 de-skews all the global

skew in the beginning of signal path

Technique #2 de-skews only the local

skew at each location.

DE-SKEWING TECHNIQUES

De-skewing technique #1

De-skewing technique #2

Page 26: Slides are thereanyrulesofthumb_brener

Trace MC System MC

De-skewing technique #2 decreases trace MC by 2-3dB

System MC is decreased by 6-8dB using technique #2

DE-SKEWING TECHNIQUES Contd.

De-skew technique #1

De-skew technique #2

Page 27: Slides are thereanyrulesofthumb_brener

System design phase COM [dB]

Initial 2.35 (FAIL)

Optimized 3.35 (PASS)

COM increased by 1dB , in this case equivalent to ~1in

margin in PCB trace length!

Proper via treatment can increase system’s COM by:

0.75dB – via matching to the “effective impedance”

0.25dB – reference via shielding

SUMMARY

Page 28: Slides are thereanyrulesofthumb_brener

SUMMARY

Contd.

Distortion type Mitigation Rule-of-Thumb

RL Decrease distances of signal-signal and signal-ground vias almost to minimum

XTALK Shield signal vias from all sides, yet bit farther than signal-ground distance

Stich termination vias at the end of reference planes at distance ≤120mil

MC De-skew where skew happens by the same amount it happens at the location

Page 29: Slides are thereanyrulesofthumb_brener

MORE INFORMATION

J. Brener and L. Ben-Artsi, "Are There Any Rules of Thumb When It Comes to

100Gb/S Board Design? A Walkthrough from Physical Domain to Channel

Operating Margin (COM) Testing.," DesignCon, 2016.

[email protected]

[email protected]

Page 30: Slides are thereanyrulesofthumb_brener

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QUESTIONS?

Thank you!