slope final conference - intelligent machines

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This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant www.slopeproject.eu SLOPE Intelligent machines Diego Graifenberg - Stefano Marrazza - Jakub Sandak SLOPE Final Conference 10 th November, EIMA 2016, Bologna – Notturno Hall

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Page 1: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

www.slopeproject.eu

SLOPEIntelligent machines

Diego Graifenberg - Stefano Marrazza - Jakub Sandak

SLOPE Final Conference10th November, EIMA 2016, Bologna – Notturno Hall

Page 2: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

2

Sensorized harvester headStarting point

• Simple structures• Low request of power• Smaller prime mover required• As first prototype, looks more suitable for SLOPE pur-

poses• Furthermore it looks easier to extract branch para-

meter, working on variation of pressure on the stroke hydraulic cylinder

ARBRO 1000S

Page 3: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

3

Sensorized harvester headStarting point

ARBRO 1000S

Features ARBRO 1000S

Weight [kg] 500Maximum opening of delimbing knives [mm] 450Number of delimbing knives 4 (3 + 1)Feed force [kN] 35Oil flow request [l/min] 80 ÷ 120Nominal oil pressure [bar] 180Delimbing speed [m/s] 0,3 ÷ 0,5Prime mover weight [ton] 8 ÷ 12Stroke [mm] 660

Page 4: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

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Sensorized harvester headReverse engineering activities

Reconstruction of a 3D model of the whole processor head and related partsof prime mover

KONICA MINOLTA Range7

FARO Focus3D 120

Page 5: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

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Sensorized harvester headReverse engineering activities

Mechanical 3D modelling

Page 6: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

6

Sensorized harvester headReverse engineering activities

Mechanical 3D modelling

Page 7: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

7

Sensorized harvester headDesign of the novel subsystem

Scan bar for NIR camera and hyperspectral imaging

Hyperspectral and NIR sensors will be positioned on a lifting/lowering bar (so called scan bar) parallel to the chainsaw bar and placed in a separated carter for

protection from dirty, lubricating oil and chipping

Sensors need specific and very small distance (~ 3 mm) from log surface

Velocity profile of scan bar need to be defined

Page 8: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

8

Sensorized harvester headDesign of the novel subsystem

Scan bar for NIR camera and hyperspectral imaging

Page 9: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

9

Sensorized harvester headDesign of the novel subsystem

Cutting forces evaluation system

Cross cutting forces Debranching forces

Pressure sensors for continuous measurements of oil pressure in:

• hydraulic chainsaw motor• chainsaw feeding hydraulic cylinder

Oil flow meter for continuous measurements the amount of hydraulic oil through chainsaw motor

Encoder on chainsaw bar (linear potentiometer parallel to the feeding piston)

Pressure sensors for continuous measurements of oil pressure in:

• stroke hydraulic cylinder• kives hydraulic cylinder• gripper hydraulic cylinder

Load cells for continuous measurements of exerted forces on the knives

Page 10: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

10

Sensorized harvester headDesign of the novel subsystem

Cross cutting forces

Pressure sensors for continuous measurements of oil pressure in:

• chainsaw feeding hydraulic cylinder• hydraulic chainsaw motor

Oil flow meter for continuous measurements the amount of hydraulic oil through chainsaw motor

Encoder on chainsaw bar (linear potentiometer parallel to the feeding piston)

Page 11: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

11

Sensorized harvester headDesign of the novel subsystem

Cross cutting forces

Pressure sensors for continuous measurements of oil pressure in:

• hydraulic chainsaw motor• chainsaw feeding hydraulic cylinder

Oil flow meter for continuous measurements the amount of hydraulic oil through chainsaw motor

Encoder on chainsaw bar (linear potentiometer parallel to the feeding piston)

Page 12: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

12

Sensorized harvester headDesign of the novel subsystem

Debranching forces

Pressure sensors for continuous measurements of oil pressure in:

• stroke hydraulic cylinder• kives hydraulic cylinder• gripper hydraulic cylinder

Load cells for continuous measurements of exerted forces on the knives

Page 13: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

13

Sensorized harvester headDesign of the novel subsystem

Debranching forces

Pressure sensors for continuous measurements of oil pressure in:

• stroke hydraulic cylinder• kives hydraulic cylinder• gripper hydraulic cylinder

Load cells for continuous measurements of exerted forces on the knives

Page 14: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

14

Sensorized harvester headDesign of the novel subsystem

Debranching forces

Pressure sensors for continuous measurements of oil pressure in:

• stroke hydraulic cylinder• kives hydraulic cylinder• gripper hydraulic cylinder

Load cells for continuous measurements of exerted forces on the knives

Page 15: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

15

Sensorized harvester headDesign of the novel subsystem

Stress wave evaluation system

Accelerometers measurement system Laser measurement system

Longitudinal axial modes analysis with resonance method

Composed by:• laser triangulation sensor•sensorized hammer that provides the mechanical stimulus and trigger signal

Wave pressure time of flight measurements in the processed wood

Composed by:• two accelerometers•sensorized hammer that provides the mechanical stimulus and trigger signal

Page 16: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

16

Sensorized harvester headDesign of the novel subsystem

Stress wave evaluation system

Accelerometers measurement system

Wave pressure time of flight measurements in the processed wood

Composed by:• two accelerometers•sensorized hammer that provides the mechanical stimulus and trigger signal

Page 17: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

17

Sensorized harvester headDesign of the novel subsystem

Stress wave evaluation system

Accelerometers measurement system

Wave pressure time of flight measurements in the processed wood

Composed by:• two accelerometers•sensorized hammer that provides the mechanical stimulus and trigger signal

Page 18: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

18

Sensorized harvester headDesign of the novel subsystem

Stress wave evaluation system

Laser measurement system

Longitudinal axial modes analysis with resonance method

Composed by:• laser triangulation sensor•sensorized hammer that provides the mechanical stimulus and trigger signal

Page 19: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

19

Sensorized harvester headDesign of the novel subsystem

Stress wave evaluation system

Laser measurement system

Longitudinal axial modes analysis with resonance method

Composed by:• laser triangulation sensor•sensorized hammer that provides the mechanical stimulus and trigger signal

Page 20: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

20

Sensorized harvester headDesign of the novel subsystem

RFID labellerRFID tags are placed by staples on the cross section of each logSystem is placed on a movable bar and it is composed by:

• roll of RFID tags

• stapler

• loading system

• RFID antenna

• RFID reader

Page 21: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

21

Sensorized harvester headDesign of the novel subsystem

RFID labellerRFID tags are placed by staples on the cross section of each logSystem is placed on a movable bar and it is composed by:

• roll of RFID tags

• stapler

• loading system

• RFID antenna

• RFID reader

Page 22: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

22

Sensorized harvester headDesign of the novel subsystem

Page 23: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

23

Sensorized harvester headHardware for machine control

Page 24: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

24

Video

www.slopeproject.eu

Page 25: SLOPE Final Conference - intelligent machines

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demostration under grant agreement no 604129

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Thanks for your attention

Contacts

Diego Graifenberg (Greifenberg Teleferiche): [email protected]

Jakub Sandak (CNR-IVALSA): [email protected]

Stefano Marrazza (Compolab): [email protected]