small plant - voogd consulting · small plant audit & consulting. 5 rough handling / prodding 2...
TRANSCRIPT
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Common Humane HandlingChallenges and Solutions /Retos y Soluciones comunes
del Manejo Humanitario
Presented by
Erika Voogd
Voogd Consulting, Inc.
Small Plant /Planta pequeña
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1. Humane Issues FSISand Plant / Problemashumanitario, FSIS yplanta
2. Slipping and Falling /Resbalones y Caídas
3. Handling andStunning Non-Ambulatory / Manejo yAturdimiento de los Noambulatorios
Agenda
4. Distractions /Distracciones
5. Restraint /Retención
6. Stunning /Aturdido
7. Sensibility /Sensibilidad
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313.2 Handling** 2 7313.5 CO2 Stun 0 1313.15 CaptiveBolt Stun
4 23
313.16 Gunshot 4 21313.3 El. Stun 4 4
Total 14 56
Regulation NOIE
FSIS Enforcement FY 2013*:
**Includes: Unloading, Prod Use
Suspension
*2013 AMI Conf. FSIS Info
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Rough Handling* 1 1.3%
Slips and Falls 13 16.5%
Captive Bolt Stun 6 7.6%
Electric Stunning 11 13.9%
Vocalization 10 12.7%
Balking/Prodding 7 8.9%
Gun Maintenance 4 5.0%
AMI Audit Issue: Number79 Plant Reviews, 35 (44%) PASS
Percent
2012-2014 Voogd Consulting, IncSmall Plant Audit & Consulting
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Rough Handling /Prodding
2 25%
Captive Bolt Stun 2 25%Electric Stunning 2 25%Gunshot 2 25%
FSIS Regulation Number
2012-2014 Emergency Calls
8 Calls: 6 Suspensions, 2 NOIE
Percent
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2. Slipping andFalling /Resbalones yCaídas
Agenda
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Challenge: Falling onmetal floor/ Reto:Caídas en piso de metal
Square stock welded tometal floor / Peldaños demetal soldada al pisometálico
Slipping and Falling /Resbalones y Caídas
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Slipping and Falling /Resbalones y Caídas
Short Term:
Barn lime / Cal deGranero (Take care withdrains / Tener cuidadocon los drenajes)
Sand / Arena
Salt / Sal
Baking Soda /Bicarbonato de soda
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Medium Term:
Floor Tape / Cinta para elsuelo
Scrub Cement /Restregar el Cemento
Acid Etch Cement /Asperosidad del cementocon tratamiento ácido
Utilize Mats / Usaralfombra (enreda)
Slipping and Falling /Resbalones y Caídas
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Score or rakecement / Agrietar omarcar el cemento
Add rebar orcleats / Añadirbarras de aceroo tachones
Slipping and Falling /Resbalones y Caídas
Rake/ marcar Worn/deteriorado
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Agenda
Photo by T.Grandin
3. HandlingNon-Ambulatory /Manejo yAturdimiento deNo-ambulatorio
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Non-ambulatory Transport /Transporte de No-Ambulatorio
Short Term: Slipsheet orcardboard / Hoja dePlástico o cartón
Medium Term: Sled orcart / Trineo o carro
Long Term: Loader withCage / Cargador con jaula
Challenge: How to move /Reto: Como moverlo
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Non-ambulatory Protection /Protección de no-ambulatorios
Challenge: How to protect /Reto: Cómo protegerlos?
Short Term: Segregate, Shield orGuard / Separarlos, Resguardarlos oProtegerlos
Prevent healthy animals from tramplingnon-ambulatory animal/ Evitar animalessanos pisen animales no-ambulatorios
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Non-ambulatory Stunning /Aturdimiento de no-ambulatorios
Challenge: How to stun effectively /Reto: Cómo aturdirlos eficazmente?
Solution: Restraint, backup stun gun andcartridges / Solución: Sujetarlos, Dosarmas de fuego y cartuchos
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Non-ambulatory Stunning /Aturdimiento de no-ambulatorios
Challenge: How to stun effectively /Reto: Cómo aturdirlos eficazmente?
Double shoot large animals!!! Disparargrandes animales dos veces
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Non-ambulatory Stunning /Aturdimiento de no-ambulatorios
Challenge: How to stun effectively /Reto: Cómo aturdirlos eficazmente?
Deteriorated/ deteriorado
Need a pipe wrench todisassemble / Usa una llavede tubo para desmontarlo
Excellentmaintenance/Excelentemantenimiento
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Non-ambulatory Stunning /Aturdimiento de no-ambulatorios
Solution: Diligent maintenance of gun! /Solución: Mantenimiento diligente de pistola!
Deteriorated, wrong type/ Deteriorado, tipo incorrecto
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4. Distractions /Distracciones
Agenda
Photo by T. Grandin
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Calm Animals AreEasier to Handle
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Distractions That CauseBalking and Refusal to Move
Shadows and high contrasts of light and dark
Reflections on metal or water
Seeing people up ahead
Moving objects
Air blowing in their faces
Coat hung on fence
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1. Objects lying on the ground
2. Drain grates
3. Changes in flooring type
4. Dripping water
5. Dangling chains
6. Turning fan blades
Distractions ThatCause Balking
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Use Scoring to Show HowChanges Made in Your Operation
Improved Handling
4.5
00
2
4
6
8
10% Cattle
Vocalizing
Due to
Balking &
Increased
Electric Prod
Use
Air Blowing Out
Through RestrainerEntrance Towards
Approaching Cattle
No Air Movement
Towards the Cattle
Effect of Air Blowing into the Faces of Cattle at theRestrainer Entrance on Vocalization Score
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Get down in the chute andsee what the approaching
animals are seeing
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Do you see anything in this photo?
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A calmanimal willlook at thedistraction
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Shadows and Light Streaks May CauseBaulking
Watch for Time of Day Effects
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Animals Stop WhereFlooring Has White
Strip
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A solid side should be installed toprevent the cattle from seeing the man
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Herding animal’sbehavior is controlled
by vision
An opaque curtain willcontain them
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Animals arespooked bydistractions
outside this pen
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Cattlemovement
improved aftersolid sides
were installed
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Reflections onthe floor makeanimals balk
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What Do You See In This Picture?
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Animals will enter a restrainermore easily if the entrance is lighted
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Electric Prod Use on Pigs Was Reduced ByAdding Lighting at the Restrainer Entrance
38
4
0
10
20
30
40
50
%P
igs
Ele
ctr
icP
rod
de
d
Dark Entrance Well Lit Entrance
All handlerswere well
trained and onlypigs that balked
or backed upwere prodded.
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Experiment to Reduce BalkingUse These Simple Tools
A portable electric light on along cord
Lots of cardboard
Duct tape and other things tofasten cardboard
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Barrier prevents animal from seeingpeople and moving equipment
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Animals MoveTowards the Light
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An animalmay refuse toplace its headinto this darkhead opening
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Cow’s eye viewinto a squeezechute withlouvre sides
Lighted headopening attractsthe animals, but nopeople are visiblethrough the sides
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Do Vertical Gates Provide Sufficient BackClearance?
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Race Outside EntranceMay Appear Too Dark
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Sunny Outside Refuse to EnterBlack Hole
Deviantart.netblackhole
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Challenge: Balking:
Noise / Reto:
Paros repentinos : Ruido
Short Term:Coordinate
Employees /Corto plazo: Coordinar alos empleados
Distractions/Distracciones
Medium Term: SoundBaffles and Silencers /Plazo medio: Pantallas desonido
Long Term: SoundProof Walls /Largo plazo: Paredes aprueba de sonido
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Short Term:
Spot Light / Lámparas
Tarp / Lonas
Medium Term:
• Lighting / Iluminación
• Awning / Toldos
Long Term: EncloseArea / Areas encerradas
Distractions/Distracciones
Photo by T. Grandin
Challenge: Balking, LightContrast /Reto: Paros repentinos,Contraste de luz
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Challenge: Balking:Visibility /Reto: Paros repentinos /Visibilidad
Distractions/Distracciones
Photo by T. Grandin
Short Term: Cardboard /Corto plazo: Cartones
Medium Term: Curtain orWood / Plazo Medio: Cortinaso madera
Long Term: Wall /Largo Plazo: Pared
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Challenge: Box DoorToo Short or narrow/Reto: Marco de puertademasiado bajo oestreche
Short Term: Killsmaller animals/Mate animales máspequeños
Long Term: Raise orwiden doorElevar o amplíar lapuerta
BIG PIGS / Grandes cerdos
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Challenge: Alley or restrainer too narrow for BIGanimals / Reto: Manga muy angosta
demasiado bajo o estrecha por cerdos más grande
Kill smaller animals/ Sacraficar animales máspequeños
Widen alley or restrainer/ Amplíar la manga
BIG PIGS / Grandes cerdos
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Challenge: Box DoorToo Short or narrowfor BIG animals/Reto: Marco de puertademasiado bajo oestreche por animalesmás grande
Short Term: Killsmaller animals/Sacrificar animalesmás pequeños
Long Term: Raise orwiden doorElevar o amplíar lapuerta
BIG COWS / Grandes vacas
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Challenge: Restrainerhold down too short ornarrow for BIGanimals/ Reto:Restrainer demasiadobajo o estrecho paraanimales más grandes
Short Term: Killsmaller animals/Sacrificar animales máspequeños
Long Term: Adjustablehydraulic hold down /Ajuste hidraulico bajo
BIG COWS / Grandes vacas
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5. Restraint /Inmovilización
Agenda
Photo by T. Grandin
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Restraint: Box / Retención: Caja
Challenge: Slipping andFalling /Reto: Resbalones y caídas
Short Term: Lime, sand, saltor sawdustCorto plazo: Cal, arena y sal oaserrín
Medium Term: Roughencement / Plazo medio: Hacer elcemento áspero.
Long Term: Rebar or cletes /Largo plazo: Barras de acero otachones
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Restrainer / Retenedor
Challenge: Excessive Restraint / Reto: Retención excesiva
Short Term: Operator loosens control /Corto plazo: El operador afloja el control
Medium Term: Pressure bleed off /Plazo Medio: Descargar la presión
Long Term: Pressure control limit /Largo plazo: Limitar la presión de control
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Restrainer / Retenedor
Challenge: Uneven Restrainer Movement /Reto: Movimiento de restricción desbalanceado
Short Term: Repair chain speed /Corto plazo: Reparar la velocidad de la cadena
Medium Term: Maintenance PM /Plazo Medio: Mantenimiento preventivo
Long Term: Daily check / Largo plazo: Revisión Diaria
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6.Stunning /Aturdido
Agenda
Photo by T. Grandin
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Challenge:Agitation frombalking causes poor stunning /Reto: Agitación por paros causa unaturdimiento de poca calidad
Causes:
Balking, prod use /Paros repentinos, uso de aturdidor
Poor footing / Mal apoyo
Noise, visibility / Ruido, visibilidadSolution:
Previous suggestions /Sugerencias previas
Stunning / Aturdido
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Stunning / Aturdido
Challenge: Ineffective CaptiveBolt Stun / Reto: Aturdidor detornillo ineficaz
Cause: Poor gun maintenance /Causa: Falta de mantenimiento dela pistola
Solution: Daily maintenance /Solución:Mantenimiento diario
Cause: Wet cartridges /Causa: Cartuchos mojados
Solution: Store in drylocation / Solución:Almacenaren lugar seco
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Stunning / Aturdido
Challenge: Ineffective CaptiveBolt Stun / Reto: Aturdidor detornillo ineficaz
Cause: Small cartridge foranimal type / Causa: el cartuchodemasiado pequena para el tipoanimal
Solution: Use correct type ofcartridge / Solución: Usacartucho correcto para el tipoanimal
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Stunning / Aturdido
Challenge: Ineffective Stun /Reto: Aturdidor ineficaz
Cause: Stun operator nottrained / Causa: el operariono entrenó
Solution: Training andemployee checks /Solución: Capacitación yrevisión del empleado
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Stunning / Aturdido
Challenge: IneffectiveCaptive Bolt Stun / Reto:Aturdidor de tornillo ineficaz
Cause: Incorrect applicationof stunner / Causa:Aplicación incorrecta delaturdidor
Solution: Training andhead checks /Solución: Capacitación yrevisión del cabezal
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Stunning / Aturdido
Challenge: IneffectiveCaptive Bolt Stun / Reto:Aturdidor de tornillo ineficaz
Cause: Operator fatigue /Causa: Cansancio deloperador
Solution: Routinely rotatestun operators / Solución:Metódicamente rotar aoperadores del aturdidor
Photos by T. Grandin
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Stunning / Aturdido
Cause: Wet or corrosive connections /Causa: Conexiones corrosivas or mojados
Solution: Store in stunner dry location /Solución: Almacenar aturdidor en lugar seco
Replace wires / Reemplace alambres
Challenge: Ineffective E. Stun /Reto: Aturdidor eléctrico ineficaz
Cause: Equipment malfunction/ Causa: falla de funcionamientode equipo
Solution: Daily maintenance /Mantenimiento diario
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7. Sensibility /Sensibilidad
Agenda
Photo by T. Grandin
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Sensibility (Captive Bolt) /Sensibilidad (Tornillo)
Challenge: Sensibility after exit of box /Reto: Sensibilidad después de salir de la caja
Cause:
Previous stunning causes / Causa: Causas previas
• Hesitance to re-stun / Indecisión para re-aturdir
• Solution: Immediate re-stun is most effective /Solución: Inmediatamente re-aturdir es lo másefectivo
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Challenge: IneffectiveCaptive Bolt Stun /Reto: Aturdido ineficaz
Cause: Stun location,animal movementCausa: Ubicación deaturdir y El movimientodel animal
Solution: Effectiverestraint /Solución: Retenciónefectiva
Sensibility (Captive Bolt) /Sensibilidad (Tornillo)
Image courtesy of Humane SlaughterAssociation
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Challenge: IneffectiveCaptive Bolt Stun /Reto: Aturdido ineficaz
Cause: Stun location,animal movementCausa: Ubicación deaturdir y El movimientodel animal
Solution: Effectiverestraint /Solución: Retenciónefectiva
Sensibility (Captive Bolt) /Sensibilidad (Tornillo)
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Challenge: IneffectiveCaptive Bolt Stun /Reto: Aturdido tornilloineficaz
Cause: Stun locationCausa: Ubicación deaturdir
Solution: Effectiverestraint /Solución: Retenciónefectiva
Sensibility (Captive Bolt) /Sensibilidad (Tornillo)
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Challenge: IneffectiveElectrical Stun / Reto:Aturdido eléctrico ineficaz
Cause: Poor electricalconductivity /Causa: Bajaconductividad eléctrica
Solution: Wet animalprior to box entry /Solución: Animalesmojados al entrar a caja
Sensibility (Electrical Stun) /Sensibilidad (eléctrica)
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Challenge: IneffectiveElectrical Stun / Reto:Aturdido eléctrico ineficaz
Cause: Electricitygrounding on metal /Causa: Electricidadhaciendo tierra en metal
Solution: Insulate stunarea and hold downbar/ Solución: Aislar areade aturdimiento y Barrade sujeción
Sensibility (Electrical Stun) /Sensibilidad (eléctrica)
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Challenge: IneffectiveElectrical Stun / Reto:Aturdido eléctrico ineficaz
Cause: Improper stunwand placement / Causa:Colocación inapropiada debarra de aturdimiento
Solution: Assure braincontact/ Solución:Asegurar el contacto concerebro
Sensibility (Electrical Stun) /Sensibilidad (eléctrica)
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Challenge: IneffectiveElectrical Stun /Reto: Aturdidor eléctricoineficaz
Cause: Corrosion andcarbon/ Causa:Corrosión carbono
Solution: Cleancontacts frequently/Solución: Limpiar confrecuencia
Sensibility (Electrical Stun) /Sensibilidad (eléctrica)
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Challenge: IneffectiveElectrical Stun / Reto:Aturdidor eléctrico ineficaz
Cause: Poor surface areacontact /Causa: Pobre superficie dearea de contacto
Solution: Increasesurface area /Solución: Aumentar el areade contacto
Sensibility (Electrical Stun) /Sensibilidad (eléctrica)
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Challenge: IneffectiveElectrical Stun / Reto:Aturdidor eléctrico ineficaz
Cause: Stun interrupted(animal falls during stun)Causa Aturdimientointerrumpido (animal caedurante aturdimiento)
Solution: Effectiveinsulated restraint /Solución: Retención efectivacon aislamiento
Sensibility (Electrical Stun) /Sensibilidad (Eléctrica)
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Challenge: IneffectiveElectrical Stun / Reto:Aturdidor eléctrico ineficaz
Cause: InsufficientAmperage / Causa:Amperaje insuficiente
Solution: Increaseamperage with largeranimals /Solución: Incrementar elamperaje de acuerdo altamaño del animal
Sensibility (Electrical Stun) /Sensibilidad (Eléctrica)
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Sensibility (Electrical) /Sensibilidad (Eléctrica)
Challenge: Sensibility Head Only/ Reto: Sensibilidad en la cabezasolamente
Cause / Causa:
Slow hoist and kicking/Velocidad lenta de levantamiento ypateado
Solution / Solución:
Faster hoist / Acelerarlevantamiento
Stun head then heart (3-6seconds each ) /Aturdido en cabeza y después encorazón (3-6 segundos cada uno)
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Sensibility (Electrical) /Sensibilidad (Eléctrica)
Challenge: Sensibility after exit ofstun area /Reto: Sensibilidad despues de salirel area de aturdimiento
Cause:
Inefficient bleeding /
Causa: Sangrado ineficiente
Solution:
Increase exsanguination cut/
Solución: Aumentar el corta de
desangrado
Re-stick / Volver a picar
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www.fsis.usda.gov
www.animalhandling.org
www.grandin.com
www.porkboard.org
awic.nal.usda.gov
www.fsis.usda.gov/wps/portal/fsis/topics/regulatory-compliance/humane-handling
www.voogdconsulting.com
Assistance / Asistencia
Websites to provide assistance:Páginas eléctronicas de asistencia
•
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Questions?/ Preguntas?