smart factories · iot, iiot & industry 4.0….. industry example & how they differentiated...
TRANSCRIPT
smart factories
are you ready?
Ryan Orbell
National Segment Manager – Hygienic Processing
Food, Beverage, Pharmaceutical
Asia Pacific Applications Manager – Hygienic Processing
0407 724 238
Background
QLD State Sales Manager at Bürkert
Pharmout – NVF, July 2017 Page 2
introduction
agenda
▪ Who is bürkert?
▪ innovation drivers
▪ iot, iiot, industry4.0 – please explain…
▪ industry example & innovation driver
▪ our world & today’s technologies
▪ how does bürkert answer these challenges?
▪ automation examples 1 & 2 for a WFI plant
70+ years
Fluid control products, systems & solutions
European manufacturing
Present in 40+ countries
Highly skilled work force
Innovation is our core focus
Headquarters in Ingelfingen, Germany
about us
Pharmout – NVF, July 2017 Page 5
Applications
Clean Utilities, distribution & storage loops (WFI / PW)
Clean in Place (CIP)
Sterilise in Place (SIP)
Burkert
Who are we?
Who drives innovation?
Customer Expectations
internet of things
Things on the Internet
Cloud
Device
Device DeviceDevice
Device
Internet of Things
Device
Device
Device
Device
Device
industrial internet of things
IIoTInternet
of
Things Industrie 4.0
industry 4.0
differences
our industry is now ‘OT’
Operational Technology Information Technology
i4.0 hypeexample
CIP/SIP set manufacturer
Cloud
Device
Device DeviceDevice
Device
Back to our world
Back to our world…
PCS Level
Field Level
Hardwired Solution
Device Level
PCS Level
Field Level
Networked Solution
Device Level
virtual factory
@ Bürkert
New Device Platform
▪ flexibility & interoperability
▪ modularity of design
▪ decentralization
▪ life cycle management
▪ service orientation
device platform concept
Efficent Device Integration Platform
The platform that includes Communication, HMIs, Electronics, Software, Hardware, Digital Communication,
intelligent concepts for individual solutions
interoperability
Fieldbus interfaces
Analogue Inputs and Outputs
Binary Inputs and Outputs
VNC connection
USB port
SD memory card
UMTS and WLAN-Module
Data Logging
Controller capability
modularity
flexibility
virtual factory
Water Room
WFI Production
Clean Suite
Production
Example 1de-centralised automation
WFI control and analysis
Control Heads with
Ethernet Network
▪ Unique solution
▪ Reliable & clear process monitoring
▪ Hygienic design for optimal
cleanability
▪ Simple installation
▪ Reduced energy costs
▪ Fast start-up with easy maintenance
Pharmout – NVF July 2017
Example 1 de-centralised automation
The control tops house the pilot valves
& integrated feedbacks, as well as a
linear position sensor.
There is also diagnostic data collected
in the control head
Travel accumulator, Totaliser valve
cycles, open/close cycle time.
Diagnostic error counts and service
alarms
Unique bright coloured status display
de-central automation
individually wired
how might it look
virtual factory
Water Room
WFI Production
Clean Suite
Production
Example 2distributed automation
WFI control and analysis
▪ Lowest total cost
▪ One integrated system with
diagnostics
▪ One interface for PLC control
▪ Compatible with all common
communication protocols
▪ Robust & easy to clean
▪ Reduced engineering costs
how might it lookdistributed automation
LCD with device status
Pilot valve + Process valve status
Integrated check valves prevent switching
Wire breakage
Short circuit
Pressure sensors built in
Machinery Directives - Safety shut-down
pilot valves
MRP – Media redundancy protocols
Remote IO System
with advanced diagnostics
Mount in a control cabinet or in the field
LCD with device status
Pilot valve + Process valve status
Display switching cycles
Integrated check valves prevent switching
Wire breakage
Short circuit
Pressure sensors built in
Safety shut-down pilot valves
MRP & DLR – redundancy protocols in event of
client failures
Future proof communication options
Remote System
with advanced diagnostics
distributed automation
how might it look
predictive
utilities automation
how many cycles?
how far has my valve travelled?
did it reach its target in time?
error by Namur LED codes
electric or pneumatics – no problems
set alarm points and achieve up-time
any fieldbus communication types
we are innovation
review
▪ iOT, iIOT & Industry 4.0…..
▪ Industry example & how they differentiated their product
▪ Todays technology
▪ Technology for the factory of the future
▪ How bürkert answers you to implement the first steps for data analysis & relevant diagnostics
▪ automation examples 1 & 2 for a WFI plant
▪ Please join me at our table top to discuss this & other technology further……
Thank youRyan Orbell
April 2017