Smart Manufacturing meets Industry 4.0 at AIS

Frank GeisslerDirector Sales

Smart Manufacturing

Smart ManufacturingIntroduction

• “Start” in the 80s and 90s with lean manufacturing

• Research starts around 2000

• Movement from traditional manufacturing into intelligent / smart

manufacturing

Smart manufacturing refers to advanced manufacturing with wise

adaption of information technologies throughout end-to-end product

and service life cycles, capturing manufacturing intelligence for wise

production and services. [Smart Manufacturing – Innovation and Transformation, 2014, Zongwei Luo]

Smart FactoryAspects

• Connection of systems

– Vertical connection of production systems (machine to machine)

– Horizontal integration of value networks accross the entire value chain

• Smart products

– Products are identifiable (ID and position)

– Products know their history

– Products know their current and final state

Smart FactoryCurrent developments

• IoT

– Integration of cloud computing

– Connection of systems

• Big data

– Management

– Analytics

Industry 4.0

Industry 4.0

Source: http://www.engineersjournal.ie/wp-

content/uploads/2014/05/Domhnall_Carrol-006.jpg

• Presented at Hannover fair 2015

• Requires unique identification of components

• Self description of status and behavior

• Service oriented architecture for communication and function

• Security, Safety and Quality of Service

Industry 4.0

Model - RAMI 4.0 - Reference architecture

Industry 4.0Model - RAMI 4.0 - Reference architecture

(1) Modern

architecture:

Layer approach

(2) Taking all life cycle

phases into account

(3) Respect

hierarchy levels

1

0

• Each component has an administrative shell as virtual representation

– Physical dimensions, Process capabilities

– Manuals, Maintenance documents

– Parameter sets, KPIs of the component

– …

Goal is the standardization of the smart manufacturing

Industry 4.0Model - RAMI 4.0 - Reference architecture

Smart Manufacturing meets

Industry 4.0 at AIS

• Requirement: Connectivity

– SECS/GEM - Integration solutions on machine level

– Implementation of data management above machine level

AIS solutionsIntegration services

SECS/GEMEDA

(Interface A)

• Requirement: Visualization and human interaction

– Web application for tablets/desktops for machine monitoring

– All OEE functions in one product

– Drill down to single machine for details

AIS solutionsFabEalge®mobile

Visit us at booth 614