smart manufacturing technologies

Dr. Ö.S. Ganiyusufoglu - .葛兴福Consultant to Chairman of

Shenyang Machine Tool (Group) Co., Ltd.

Shanghai

23. October 2015

ICSM AMT Center at

Tongji University Shanghai

SMART Manufacturing Technologies- A Chinese Approach to Sustainable Manufacturing-

© Dr.Ö.S. Ganiyusufoglu

SHENYANG MACHINE TOOL GROUP

Established: 1949

Factory area : 1,1 Mio sqm = 110 Hektar

20.200 Employees / In Shenyang: 14.000

Capacity: 96.000 machines 2011,

31.000 of them CNC machines

100 % State owned

3

Factory in Xihe

Shenyang Machine Tool Co., Ltd.

Group Companies

Shenyang Kunming Germany

Shenyang Machine Tool Group (SYMG)



Chairman SYMG : Guan Xiyou

Products

Automotive

Lathes Machining Centers Boring & Milling

Heavy Duty5-axis CNC


7

Energie-Industrie:

10%

Ausbildung: 10 % Andere: 9 %

教育

Education

能源

Energy

通用机械

General machinery

汽车

Automotive

交通运输

Transportation

电子

Electronics

中国增长的工业需要中国制造的高科技机床

The growing Industries in China need high tech tool machines made in China

Industries


88

Actual Positioning of SYMG


99

Future Challenge and Strategy SYMG


1010

Productivity

Efficiency

Flexibility

201520101960 1970 1980 1990 20001950

NC

CNC

Dialog Programm.

Automation

HSC

Flexible Autom.

HPC

Automation

Turn-Mill

5 Axis

Hybrid-Sytems

Turn/Mill/

Grind/Laser

Major Developments in the History of Machine Tools

Epoche making

developments

stagnating

Technological Innovations


1111


Energy Efficiency

Resource Efficiency

Environment

friendly

Ecological Innovations

e- Innovations

2015

Actual Focus of Machine Tools

1212


Low end

High end

Actual Focus of Machine Tools

Future Economy

23% 18% 16%

7%4% 3%

17%

12%9%

18%

15%14%

11%

12%12%

17%

28%28%

7% 11%18%

2011 2030 2060

India

China

Other Non-OECD

Other OECD

EU

Japan

USA

OECD 2012: Forecasted Global GDP Distribution

Germany’s share will shrink from 4.8% in 2011 to 2.0% in 2060

35

% 58

%


Global Population

7.2 Billion People

1.3

5.9

Machine Tool

Market

High

End

DEVELOPED

DEVELOPING

How &

When?


Future Challenges

5.9

DEVELOPING

This market is clearly the future… however,

every market has its own characteristics.

History

Culture

Climate

Population

Size of Country

Political system

Education system

Alphabet

Anatomy

Family Life

Eating habits

Communication

Behavior Pattern

Procedural Method


16

New Product Patterns

New Production Models

New Business Models

“Win-Win” Cooperation

Strategic

Innovations

The Vision


1717

Technical level

Quantity

Low end

High

endHigh Complexity

Simple Structure

S Simple

M Maintenance friendly

A Affordable

R Reliable

TTimely to market and profit

Future

Market

Global Product Focus in Future


SCHIESS experience for SYMG products

Design

O-Series

Series

Prototype


1919

Top-end Products Smart XYZ Smart SYMG Powertrain

Smart

partsTop-end

parts

Smart

parts

Smart

parts

Smart

parts

Top-end

parts

Top-end

parts

Top-end

parts

Manufacturing

Germany

Manufacturing

China

Parts

manu

factu

ring

Global Markets Chinese Markets

Fin

al a

ssem

bly

Custo

miz

ing

Future Production Strategy SYMG Group


20

Going Global Strategy


2121

Target for Tomorrow

Today

SYMGs market

SYMGs future

market

Target Positioning of SYMG


2222

SYMGs future

market

Target for Tomorrow Trend of Tomorrow

New product patterns

New production models

New busienss models

„Win-win“ Cooperations

Strategic Innovations

Future Challenges


2323

Shenyang

Classics

SCHIESS

Premium

SMART

Products

Product mix SYMG


The Key

The key for future global improvements and success will be:

Co - Operations

Co - Operations

International

Intercontinental

Intercultural

Interdisciplinary


i5- Industrie

- Information

- Internet

- Intelligent

- Integration


27


28


29

工业4.0是我们研发活动的焦点之一 Industry 4.0 is one focus of our development activities

通过互联网实现对工业信息的智能集成Realizing Intelligent Integration of Industrial Information through the Internet

• 机器使用情况的信息 Information about usage of machine• 服务：维修保养，刀具，编程等 Services: Maintainance, tooling, programs etc.• 根据客户需求改进机床 Improving of machines to customers needs

机床装备智能化的i5系统和传感器Machine equipped with Smart i5 controland sensors

客户Customer

其他客户Other Customers

产能转换Capacity switch

机床状态Machine status

+iSesol

沈阳机床


https://upload.wikimedia.org/wikipedia/commons/4/44/WIFI_icon.svg










GOING GLOBAL

•SMTCL•CY•KM

•SCHIESS•SCHIESS

TECH

•…•…

Marketing

Forschung & Entwicklung

Vertrieb &Service

Finanzierung

i5 – TechnologieAusbildung

Management Unterstützung


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