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PBV ® Severe Service Ball Valves Smart Solutions. Powerful Products.

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Page 1: Smart Solutions. Powerful Products. - BriceBarclay · 2017. 12. 6. · 6 The PBV®-UT Series Z1-LW is a one-piece lightweight unibody ball valve for high pressure severe service

PBV® Severe Service Ball Valves

Smart Solutions. Powerful Products.

Page 2: Smart Solutions. Powerful Products. - BriceBarclay · 2017. 12. 6. · 6 The PBV®-UT Series Z1-LW is a one-piece lightweight unibody ball valve for high pressure severe service

Visit us at www.f-e-t.com • Toll Free: 1.800.256.6193

Manufacturer of Quality ValveProducts Around the Globe

At Forum™ Energy Technologies we are committed to improving our clients’ operational

and financial performance by supplying the most comprehensive range of valve products

in the industry through our family of trusted valve brands.

Engineering Expertise Forum™ utilizes the latest state of the art engineering software to provide custom design services. Finite element analysis is just one of many design verification tools FET uses for designing valves to

specific customer requirements.

Manufacturing and Construction All PBV®-UT Series severe service valves are manufactured, coated and welded 100% in house with state-of-the-art CNC machines to assure critical accuracy required for high performance zero-leakage

metal seated ball valve construction. PBV® mate laps all ball and seat surfaces for bubble tight sealing, plus all universal mounting brackets are machined to ISO standards. Quality Control

All FET companies manufacture quality products that are designed and tested to meet the stringent standards of most qualifying authorities around the world. Advanced engineering and our

quality management system assure that our valve products continue to exceed your expectations.

Compliance and Testing All PBV® ball valves are manufactured and tested to comply with many international qualifying authorities as well as our own strict quality control procedures. Many procedures exceed MSS-SP61,

API 598, API 607, API 608, API 6FA, API 6D and ANSI FCI 70.2 Class VI.

All testing procedures comply with ANSI B16.10, B16.34, B16.5 and testing can be summarized as follows:

• Hydrostatic: 1.5 x max. CWP, zero leakage/60 seconds• High Pressure Seat: 1.1 x max. CWP, zero leakage/60 seconds• Low Pressure Seat: 50 psi, zero leakage/60 seconds• Additional, Air: 50 psi, zero leakage/60 seconds• Valves meet NACE MR0175 or MR0103/ ISO15156 upon request

Customer Service Forum™ customer service departments are fully staffed with trained customer service representatives ready to help you with your order information, technical specifications and project logistics.

2

PBV® Severe Service Ball Valve CertificationPBV® meets or exceeds all requirements for ISO 9001:2008 certification and also implements their own stringent testing and quality assurance program requirements to meet the exacting standards of the industry’s leading authorities and your specific application requirements. Contact your PBV® representative for more information.

Page 3: Smart Solutions. Powerful Products. - BriceBarclay · 2017. 12. 6. · 6 The PBV®-UT Series Z1-LW is a one-piece lightweight unibody ball valve for high pressure severe service

3

Z1 UnibodyPower Valve

Z1-LWLightweight

UnibodyPower Valve

Z2 Two-Piece Industrial Valve

6400 Two-PieceLow Temperature Valve

PRV PressureRelief Valve

PBV® Severe Service Ball Valves

3

Specifying PBV®-UT Series Z1, Z1-LW and Z2 Metal Seated Severe Service Ball Valve Figure NumbersExample: 2.5 x 2 Z125-2240C-99-G418 This number represents a Series Z1 One-Piece Power Valve with a 2" Bore in ANSI Class 2500 with F22 Body Material and 410SS Ball and Seat Material Coated with HVOF Chromium Carbide, SWE Upstream End Connection and SWE Downstream End Connection, equipped with Gear Operator and 4" Tall Mounting Bracket with ISO F10 Mounting Pattern and a 36 mm Coupler.

PBV®-UT Series Z1, Z1-LW, Z2 one and two-piece metal seated severe service ball valves, PRVpressure relief valves and PBV® 6400 lowpressure metal seated ball valves are engineeredfor zero leakage critical isolation applications fora long lasting, low maintenance metal seatedball valve solution. PBV®-UT Series severe service valves are manufactured in Houston, Texas under PBV’s own strict quality assurance guidelines.State-of-the-art HVOF laser coating technologyis utilized to provide the industry’s best bubbletight mate lapped ball-to-seat sealing availablefor abrasive and corrosive applications.

Series Z1 Unibody Power ValveFeatures, Dimensional Data, Parts & Materials .................................. 4 - 5Series Z1-LW Lightweight Unibody Power ValveFeatures, Dimensional Data, Parts & Materials .................................. 6 -7Series Z2 Two-Piece Industrial ValveFeatures, Dimensional Data, Parts & Materials ................................ 8 -10

Series 6400 Two-Piece Low Temperature Industrial ValveFeatures, How To Order, Dimensional Data, Parts & Materials ..........11-13PRV Pressure Relief Valve Features & Applications .......................14Series Z1 & Z2 Engineering Data ..............................................15 -16Series 6400 Repair Kit & Engineering Data ..............................17-18The PBV® Union Tech Advantage ...................................................19

Z1 E 25 - 22 40 C - 9 9 - G 4 1 8

Series

Bore Size (in.)ANSI Class

BodyMat.

Ball & SeatMat.

Ball & Seat

Coating

End Connection

OperatorBracketHeight

(in.)

ISO5211

Mntg.Patt.

Coup.Size(mm)Z1 Z1-LW Z2*

UpStream

DownStream

Z11-PC

PowerValve

Z1-LW1-PCLight

WeightPowerValve

Z2-FPU2-PC FP

Uni-Direct.

Z2-FPB2-PC FP

Bi-Direct.

Z2-RPU2-PC RP

Uni-Direct.

Z2-RPB2-PC RPBi-Direct.

Z3-PRVPressure

ReliefValve

A.65

B 1

C 1.4

D 1.75

E 2

F 2.5

G 3

A.75 x .65

B 1 x .65

C 1 x 1

.5.751

1.523468

10121416182024

10150

30300

60600

90900

151500

252500

323200

353500

454500

05A105

22F22

91F91

36316SS

04304SS

51F51

Duplex

55F55

Duplex

SPSpcl.

09F9

25Dual

Rating

36316SS

40410SS

43431SS

4417-4PH

51F51

Duplex

55F55

Duplex

71Monel®

73Hastelloy®

C

74Inconel®

718

75Inconel®

625

SPSpcl.

CHVOF

Chromium Carbide

THVOF

Tungsten Carbide

SStellite®

XSpcl.

1RF

Flange

3RTJ

5BWESpec.Pipe

Sched.

8NPT

9SWE

1RF

Flange

3RTJ

5BWESpec.Pipe

Sched.

8NPT

9SWE

AActuator

BBare Stem

Spec.Bracket & Mntg.

Pad

GGear

LLever

44

66

88

1212

1616

XSpcl.

0F07

1F10

2F12

3F14

4F16

5F25

622mm

727mm

8 36mm

946mm

KKeyed

SPSpcl.

FAFemaleAdapter

Note: *Z2 is available in full and reduced port. Consult factory for order designation code for Z2 sizes. Consult factory for PRV sizes and ordering information.

Contents • PBV®-Union Tech Severe Service Ball Valve Solutions

Page 4: Smart Solutions. Powerful Products. - BriceBarclay · 2017. 12. 6. · 6 The PBV®-UT Series Z1-LW is a one-piece lightweight unibody ball valve for high pressure severe service

4

The PBV®-UT Series Z1 is a one-piece metal seated ball valve for high pressure severe service applications including power generation and critical on/off applications.

• .65"-3" bore sizes • Design meets ASME TDP-1 2006 bore requirements• 3/4"- 4" NPS • Materials: A105, F22, F91 and 316SS• 150 - 4500 ANSI class • 4 year limited warranty

PBV®-UT Series Z1 Unibody Power ValveFeatures & Dimensional Data

Blowout Proof Stem Design

Live-Loaded Stem Packing for Reduced Maintenance

GTP Graphite/Inconel® Anti-Extrusion Stem Packing

Pressed InDownstream Seat

One-Piece Forged Barstock Design with a Variety of End Connections Available

Ball and Seat are Mate Lapped for Zero Leakage Shutoff

Spring Loaded Upstream Seat for Constant Seat Loads

Steel Pins PreventSide-Loading

ISO UniversalMounting Bracket

Optimized Flow Paths

In-house CNC Machining

Metal-to-Metal Sealing

D

A

Use A for .65"& 1" bore, 1.5" NPS SW & larger and 2" & 2.5" NPS SW

Use A2 for.65" & 1" bore, 1" NPS SW & smaller and 1.4" Bore,1.5" NPS SW & smaller

C

B

A1 BW A2 SW

BW & SW end dimensions are from centerline of valve

Dimensional Data

Bore Size(in.)

AA1 BW

A2SW

B C DWeight

(lbs.)

.65 5.00 4.50 3.50 2.25 5.00 13.25 25

1.00 6.00 5.00 4.00 2.75 5.50 19.25 46

1.40 8.00 6.00 5.50 3.00 5.75 19.25 66

1.75 9.50 7.25 6.25 3.25 6.00 24.00 98

2.00 12.25 8.13 6.25 4.25 7.75 NA 170

2.50 14.00 — 9.50 5.50 10.50 NA —

3.00 14.50 — 9.00 5.25 11.00 NA —

Note: Consult factory for 1.75" Bore & larger and dimensions and weights. not listed.

Adapter Bushing provides stable stem support and smooth operation.

Dependable Performance for All of Your Power ApplicationsPBV®-UT Series Z1 metal seated severe service ball valve are designed for dependable zero leakage performance in high pressure, high temperature, clean critical steam applications.

PBV®-UT Series Z1 severe service ball valves are offered in a variety of sizes, materials and end connections to meet your application requirements.

Scribe Line On Stem for Visual StemPosition Verification

HVOF Chrome Carbide Coated Ball & Seat Made ofSame Material for Synchronized Expansion Properties

Page 5: Smart Solutions. Powerful Products. - BriceBarclay · 2017. 12. 6. · 6 The PBV®-UT Series Z1-LW is a one-piece lightweight unibody ball valve for high pressure severe service

5

1

16

13 11

10

18

24

7

9

8

17

20

5 4

14

15

19

6

12

2325

2423 22

21

Positive on or off valve stem position is easily verified by looking through the actuator bracket circular visual window.

Parts & Materials

No. Qty. DescriptionMaterial

A105/LF2 A182 F22 A182 F91 A182 F316

1 1 Body A105 A182 F22 A182 F91 A182 F316

2 1 Seal Seat 410SS /CCC 410SS /CCC 410SS /CCC 410SS /CCC

3 1 Ball 410SS /CCC 410SS /CCC 410SS /CCC 410SS /CCC

4 1 Stem Collar 410SS /QPQ 410SS /QPQ 410SS /QPQ 410SS /QPQ

5 1 Stem Bearing 410SS /QPQ 410SS /QPQ 410SS /QPQ 410SS /QPQ

6 1 Gland 410SS 410SS 410SS 410SS

7 4 Gland Nut A194-GR8 A194-GR8 A194-GR8 A194-GR8

8 4 Gland Stud A193-B8 A193-B8 A193-B8 A193-B8

9 8 Live-Loaded Spring 300SS 300SS 300SS 300SS

10 1 Adapter Bushing Cast Iron Cast Iron Cast Iron Cast Iron

11 1 Shear Pin Carbon Steel Carbon Steel Carbon Steel Carbon Steel

12 1 Mounting Bracket CS ASTM A-500 CS ASTM A-500 CS ASTM A-500 CS ASTM A-500

13 1 Hand Lever Carbon Steel Carbon Steel Carbon Steel Carbon Steel

14 1 Hex Head Screw J429 GR5 J429 GR5 J429 GR5 J429 GR5

15 1 Washer Carbon Steel Carbon Steel Carbon Steel Carbon Steel

16 1 Stem A638 GR660 A638 GR660 A638 GR660 A638 GR660

17 1 Pin Carbon Steel Carbon Steel Carbon Steel Carbon Steel

18 2 Stem Packing Grafoil® Grafoil® Grafoil® Grafoil®

19 2 Stem Packing (Anti-Extrusion) Grafoil®/ Inconel® Grafoil®/ Inconel® Grafoil®/ Inconel® Grafoil®/ Inconel®

20 1 Load Pin Inconel® 718 Inconel® 718 Inconel® 718 Inconel® 718

21 1 Retaining Ring ASTM A286 GR660 ASTM A286 GR660 ASTM A286 GR660 ASTM A286 GR660

22 1 Spring Inconel® 718 Inconel® 718 Inconel® 718 Inconel® 718

23 1 Transition Spacer Carbon Steel Carbon Steel Carbon Steel Carbon Steel

24 1 Socketweld Adapter A105 A182 F22 A182 F91 A182 F316

25 1 Seat Pusher 410SS /QPQ 410SS /QPQ 410SS /QPQ 410SS /QPQ

Note: Trim is Inconel® 718 on class 4500 valves. We reserve the right to change materials and specifications.

Pinned ISO Mounting Bracket prevents stem side-loading and bolt stress.

4-Bolt Packing Gland Flange is properly spaced for easy access with commercial tools.

Live-Loading Belleville Washers provide constant packing pressure to insure a tight seal.Packing consists of two GTP Graphite rings sandwiched between Graphite Inconel® anti-extrusion packing rings.

PBV®-UT Series Z1 Unibody Power ValveParts & Materials

Page 6: Smart Solutions. Powerful Products. - BriceBarclay · 2017. 12. 6. · 6 The PBV®-UT Series Z1-LW is a one-piece lightweight unibody ball valve for high pressure severe service

6

The PBV®-UT Series Z1-LW is a one-piece lightweight unibody ball valve for high pressure severe service. With one integral SW end, the Z1-LW compact design weighs 50% less than a typical Z1 valve of thesame pressure class.• .65" and 1" bore sizes • Design meets ASME TDP-1 2006 bore requirements• 3/4" x .65", 1" x .65" • Materials: A105, F22, F91 and 316SS and 1" x 1" NPS SWE • 4 year limited warranty• 150 -1500 ANSI class

PBV®-UT Series Z1-LW Lightweight Unibody Power ValveFeatures & Dimensional Data

D

A

.5” Typ.

C

B

.375” Min.

Dimensional Data

NPSx BoreSize (in.)

ASW

B C DWt.

(lbs.)

.75 x .65 7.00 2.25 5.00 13.25 16

1.00 x .65 7.00 2.75 5.50 19.25 16

1.00 x1.00 8.00 3.00 5.75 19.25 29

One-Piece Forged Barstock Design with a Variety of End Connections Available

Ball and Seat are Mate Lapped for Zero Leakage Shutoff

Spring Loaded Upstream Seat for Constant Seat Loads

Steel Pins PreventSide-Loading

ISO UniversalMounting Bracket

Optimized Flow Paths

In-house CNC Machining

Metal-to-Metal Sealing

Adapter Bushing provides stable stem support and smooth operation.

The Same Dependable Power Valve With Half the Weight

PBV®-UT Series Z1-LW lightweight metal seated severe service ball valves are up to 50% lighter in weight than a typical flanged ball valve of the same pressure class. They’re especially suited for high pressure, high temperature, clean critical steam applications.

PBV®-UT Series Z1-LW severe service ball valves are offered in a variety of sizes, materials and end connections to meet your requirements.

Contact your PBV® representativetoday for more information aboutPBV®-UT Series severe serviceball valves.

Blowout Proof Stem Design

Live-Loaded Stem Packing for Reduced Maintenance

GTP Graphite/Inconel® Anti-Extrusion Stem Packing

Pressed InDownstream Seat

Scribe Line On Stem for Visual StemPosition Verification

HVOF Chrome Carbide Coated Ball & Seat Made ofSame Material for Synchronized Expansion Properties

Page 7: Smart Solutions. Powerful Products. - BriceBarclay · 2017. 12. 6. · 6 The PBV®-UT Series Z1-LW is a one-piece lightweight unibody ball valve for high pressure severe service

7

Parts & Materials

No. Qty. DescriptionMaterial

A105/LF2 A182 F22 A182 F91 A182 F316

1 1 Body A105 A182 F22 A182 F91 A182 F316

2 1 Seal Seat 410SS /CCC 410SS /CCC 410SS /CCC 410SS /CCC

3 1 Ball 410SS /CCC 410SS /CCC 410SS /CCC 410SS /CCC

4 1 Stem Collar 410SS /QPQ 410SS /QPQ 410SS /QPQ 410SS /QPQ

5 1 Stem Bearing 410SS /QPQ 410SS /QPQ 410SS /QPQ 410SS /QPQ

6 1 Gland 410SS 410SS 410SS 410SS

7 4 Gland Nut A194-GR8 A194-GR8 A194-GR8 A194-GR8

8 4 Gland Stud A193-B8 A193-B8 A193-B8 A193-B8

9 8 Live-Loaded Spring 300SS 300SS 300SS 300SS

10 1 Adapter Bushing Cast Iron Cast Iron Cast Iron Cast Iron

11 1 Shear Pin Carbon Steel Carbon Steel Carbon Steel Carbon Steel

12 1 Mounting Bracket CS ASTM A-500 CS ASTM A-500 CS ASTM A-500 CS ASTM A-500

13 1 Hand Lever Carbon Steel Carbon Steel Carbon Steel Carbon Steel

14 1 Hex Head Screw J429 GR5 J429 GR5 J429 GR5 J429 GR5

15 1 Washer Carbon Steel Carbon Steel Carbon Steel Carbon Steel

16 1 Stem A638 GR660 A638 GR660 A638 GR660 A638 GR660

17 1 Pin Carbon Steel Carbon Steel Carbon Steel Carbon Steel

18 2 Stem Packing Grafoil® Grafoil® Grafoil® Grafoil®

19 2 Stem Packing (Anti-Extrusion) Grafoil®/ Inconel® Grafoil®/ Inconel® Grafoil®/ Inconel® Grafoil®/ Inconel®

20 1 Load Pin Inconel® 718 Inconel® 718 Inconel® 718 Inconel® 718

21 1 Retaining Ring ASTM A286 GR660 ASTM A286 GR660 ASTM A286 GR660 ASTM A286 GR660

22 1 Spring Inconel® 718 Inconel® 718 Inconel® 718 Inconel® 718

23 1 Transition Spacer Carbon Steel Carbon Steel Carbon Steel Carbon Steel

24 1 Socketweld Adapter A105 A182 F22 A182 F91 A182 F316

25 1 Seat Pusher 410SS /QPQ 410SS /QPQ 410SS /QPQ 410SS /QPQ

Note: We reserve the right to change materials and specifications.

1

2

16

18

7

9

8

17

20

5

3

4

25

2423 22

21

14

15

19

6

12

13 11

10

Pinned ISO Mounting Bracket prevents stem side-loading and bolt stress.

4-Bolt Packing Gland Flange is properly spaced for easy access with commercial tools.

Live-Loading Belleville Washers provide constant packing pressure to insure a tight seal.Packing consists of two GTP Graphite rings sandwiched between Graphite Inconel® anti-extrusion packing rings.

Positive on or off valve stem position is easily verified by looking through the actuator bracket circular visual window.

PBV®-UT Series Z1-LW Lightweight Unibody Power ValveParts & Materials

Page 8: Smart Solutions. Powerful Products. - BriceBarclay · 2017. 12. 6. · 6 The PBV®-UT Series Z1-LW is a one-piece lightweight unibody ball valve for high pressure severe service

8

PBV®-UT Series Z2 two-piece metal seated ball valves are for severe service applications includingchemical, petro-chemical and abrasives.• 1/2"- 24" nominal pipe size • Materials: A105, F22, F91, 316SS and others upon request• 150 -2500 ANSI class • Available in SW, BW, RFF, RTJ, Hub and NPT ends• Standard and full port • Firesafe design meets API 607 and API 6FA. Can be designed• Uni or bi-directional to meet API 6D upon request.

PBV®-UT Series Z2 Two-Piece Industrial ValveFeatures & Dimensional Data

Dimensional Data

Size(in.)

A B ØC ØD G K Weight (lbs.)Class 150

.5 4.25 2.00 0.50 3.50 2.75 2.38 15

.75 4.62 2.38 0.75 3.88 3.00 2.50 20

1 5.00 2.63 1.00 4.25 4.88 3.00 75

1.5 6.50 2.88 1.50 5.00 5.25 3.13 75

2 7.00 3.25 2.00 6.00 6.00 3.38 42

3 8.00 4.00 3.00 7.50 7.00 4.50 81

4 9.00 3.75 4.00 9.00 8.25 5.00 128

6 15.50 7.50 6.00 11.00 11.50 7.75 450

8 18.00 9.25 8.00 13.50 15.00 9.50 830

10 21.00 10.75 10.00 16.00 17.75 11.50 1300

12 24.00 12.00 12.00 19.00 19.00 12.25 —

14 27.00 13.50 13.25 21.00 21.50 14.50 —

16 30.00 15.00 15.25 23.50 22.00 15.50 —

18 34.00 17.00 17.25 25.00 30.00 17.50 —

20 36.00 18.00 19.25 27.50 34.00 21.00 —

24 42.00 22.00 23.25 32.00 40.00 25.00 —

Note: Weights are estimated. Contact factory for verification when ordering and weights not listed.

Live-LoadedStem Packing

Blowout ProofStem Design

In-house CNC Machining

HVOF Chrome Carbide Coated Ball & Seat (Other Coatings Available)

Metal-to-Metal Sealing for Class VI Shut -off

Ball and Seat are Field Replaceable

A Variety of End Connections Available

Ball and Seats are Mate Lapped from LeadingEdge to Leading Edgeand Made of SameMaterial for Synchronized Expansion Properties

Spring Loaded Upstream Seat

ISO UniversalMounting Bracket

B

A

ØD

G

K

ØC

Adapter Bushing provides stable stem support and smooth operation.

Four-Piece Die Formed Anti-Extrusion Stem Packing

Rugged Design for All Industrial Applications

PBV®-UT Series Z2 metal seated severe service ball valves are designed for dependable performance in critical service industrial applications including oil & gas refining, petroleum & petro-chemical production and many others.

The PBV®-UT Series Z2 severe service ball valve is offered the in a variety of sizes, materials and end connections to meet your application requirements.

Page 9: Smart Solutions. Powerful Products. - BriceBarclay · 2017. 12. 6. · 6 The PBV®-UT Series Z1-LW is a one-piece lightweight unibody ball valve for high pressure severe service

9

PBV®-UT Series Z2 Two-Piece Industrial ValveDimensional Data

Dimensional Data

Size(in.)

A B ØC ØD G K Weight (lbs.)

A B ØC ØD G K Weight (lbs.)Class 300 Class 600

.5 5.50 2.25 0.50 3.75 2.75 2.38 — 6.50 2.75 0.50 3.75 2.75 2.38 —

.75 6.00 2.50 0.75 4.62 3.00 2.50 25 7.50 3.50 0.75 4.62 3.00 2.50 35

1 6.50 2.75 1.00 4.88 4.88 3.00 95 8.50 4.25 1.00 4.88 3.00 3.00 105

1.5 7.50 3.00 1.50 6.12 5.25 3.13 95 9.50 4.75 1.50 6.12 5.25 3.50 105

2 8.50 3.75 2.00 6.50 6.00 3.38 52 11.50 5.00 2.00 6.50 6.00 3.75 75

3 11.12 4.75 3.00 8.25 7.00 4.50 98 14.00 6.00 3.00 8.25 7.00 4.75 141

4 12.00 5.38 4.00 10.00 8.25 5.00 185 17.00 7.75 4.00 10.75 8.25 5.00 304

6 15.88 7.75 6.00 12.50 11.50 7.75 525 22.00 9.00 6.00 14.00 11.50 8.00 650

8 19.75 9.25 8.00 15.00 15.00 9.50 875 26.00 12.25 7.87 16.50 15.88 10.25 1330

10 22.38 12.00 10.00 17.50 17.75 11.50 1650 31.00 14.00 9.75 20.00 18.00 11.50 2150

12 25.50 13.00 12.00 20.50 19.00 12.25 — 33.00 16.00 11.75 22.00 20.00 12.25 —

14 30.00 16.00 13.25 23.00 21.50 15.25 — 35.00 17.50 12.87 23.75 24.00 16.00 —

16 33.00 16.50 15.25 25.50 24.50 15.50 — 39.00 20.25 14.75 27.00 26.00 16.00 —

18 36.00 18.00 17.00 28.00 30.00 17.50 — 43.00 22.50 16.50 29.25 32.00 18.00 —

20 39.00 20.00 19.00 30.50 37.00 21.00 — 47.00 23.75 18.25 32.00 38.00 21.00 —

24 45.00 23.00 23.00 36.00 42.00 25.00 — 55.00 28.00 22.00 37.00 44.00 25.00 —

Size(in.)

A B ØC ØD G K Weight (lbs.)

A B ØC ØD G K Weight (lbs.)Class 1500 Class 2500

.5 9.00 4.50 0.50 4.75 4.75 3.00 — 9.00 4.50 0.44 5.25 4.75 3.00 —

.75 9.00 4.50 0.69 5.12 4.75 3.00 45 9.00 4.50 0.56 5.50 4.75 3.00 —

1 10.00 5.00 0.87 5.88 4.75 3.00 115 10.00 5.00 0.75 6.25 4.75 3.00 —

1.5 12.00 6.00 1.37 7.00 7.50 3.50 115 12.00 6.00 1.12 8.00 7.00 4.50 —

2 14.50 6.50 1.87 8.50 8.25 4.38 175 17.75 7.25 1.50 9.25 9.00 6.00 —

3 18.50 8.50 2.75 10.50 9.50 5.50 262 22.75 10.00 2.25 12.00 11.75 8.50 —

4 21.50 9.75 3.62 12.25 12.13 7.25 495 26.50 11.00 2.87 14.00 13.25 7.50 —

6 27.75 11.00 5.37 15.50 17.50 10.00 925 36.00 13.00 4.37 19.00 15.00 11.00 —

8 32.75 14.00 7.00 19.00 20.00 12.50 1875 40.25 14.50 5.75 21.75 24.00 13.00 —

10 39.00 16.00 8.75 23.00 21.00 15.50 — 50.00 19.00 7.25 26.50 26.00 13.50 —

12 44.50 19.00 10.37 26.50 24.00 14.00 — 56.00 22.00 8.62 30.00 28.00 18.50 —

Note: Weights are estimated. Contact factory for verification when ordering and weights not listed.Sizes 14"- 24" are available upon request.

Size(in.)

A B ØC ØD G K Weight (lbs.)Class 900

.5 9.00 4.50 0.50 4.75 2.75 3.00 —

.75 9.00 4.50 0.69 5.12 3.00 3.00 45

1 10.00 5.00 0.87 5.88 4.88 3.00 115

1.5 12.00 6.00 1.37 7.00 5.25 4.31 115

2 14.50 6.50 1.87 8.50 6.00 4.50 175

3 15.00 7.00 2.87 9.50 7.00 5.00 195

4 18.00 7.50 3.87 11.50 8.25 6.75 375

6 24.00 9.50 5.75 15.00 11.50 9.00 780

8 29.00 14.00 7.50 18.50 15.00 11.50 1500

10 33.00 16.00 9.37 21.50 17.75 13.75 —

12 38.00 18.00 11.12 24.00 19.00 15.50 —

B

A

ØD

G

K

ØC

Page 10: Smart Solutions. Powerful Products. - BriceBarclay · 2017. 12. 6. · 6 The PBV®-UT Series Z1-LW is a one-piece lightweight unibody ball valve for high pressure severe service

10

14

22 21

3

15

16

18

23

12

13

11

14

Adapter Pin

19

9

5

10

17

226 7 8

Packing consists of two GTP Graphite rings sandwiched between Graphite Inconel® anti-extrusion packing rings.

Coated Stem Bearing to reduce stem torque.

Parts & Materials

No. Qty. DescriptionMaterial

A105/LF2 A182 F22 A182 F91 A182 F316

1 1 Body A105 A182 F22 A182 F91 A182 F316

2 2 Seal Seat 410SS /CCC 410SS /CCC 410SS /CCC 410SS /CCC

3 1 Ball 410SS /CCC 410SS /CCC 410SS /CCC 410SS /CCC

4 1 Stem A638 GR660 A638 GR660 A638 GR660 A638 GR660

5 1 Stem Bearing 410SS /QPQ 410SS /QPQ 410SS /QPQ 410SS /QPQ

6 1 End Connection A105 A105 A105 A105

7 1 Body Nut ASTM A194-GR2H ASTM A194-GR4H ASTM A194-GR4H ASTM A194-GR8

8 1 Body Stud ASTM A193-B7 ASTM A193-B16 ASTM A193-B16 ASTM A193-B8

9 1 Stem Packing Grafoil® Grafoil® Grafoil® Grafoil®

10 1 Gland Flange 410SS 410SS 410SS 410SS

11 1 Stem Adapter 4140 HT 4140 HT 4140 HT 4140 HT

12 1 Adapter Bushing Cast Iron Cast Iron Cast Iron Cast Iron

13 1 Mounting Bracket CS ASTM A-500 CS ASTM A-500 CS ASTM A-500 CS ASTM A-500

14 1 Gland Stud A193-B8 A193-B8 A193-B8 A193-B8

15 1 Gland Nut A194-GR8 A194-GR8 A194-GR8 A194-GR8

16 1 Gland Lock Washer 300SS 300SS 300SS 300SS

17 1 Bracket Bolts A574 GR5 A574 GR5 A574 GR5 A574 GR5

18 1 Bracket Lock Washer Carbon Steel Carbon Steel Carbon Steel Carbon Steel

19 1 Stem Packing (Anti-Extrusion) Grafoil® Grafoil® Grafoil® Grafoil®

21 1 Spring Inconel® 718 Inconel® 718 Inconel® 718 Inconel® 718

22 1 Body Gasket 316 /Grafoil® Filled 316 /Grafoil® Filled 316 /Grafoil® Filled 316 /Grafoil® Filled

23 2 Mounting Bracket Pin Carbon Steel Carbon Steel Carbon Steel Carbon Steel

Note: We reserve the right to change materials and specifications.

Pinned ISO Mounting Bracket prevents stem side-loading and bolt stress.

Positive on or off valve stem position is easily verified by looking through the actuator bracket circular visual window.

PBV®-UT Series Z2 Two-Piece Industrial ValveParts & Materials

Page 11: Smart Solutions. Powerful Products. - BriceBarclay · 2017. 12. 6. · 6 The PBV®-UT Series Z1-LW is a one-piece lightweight unibody ball valve for high pressure severe service

11

PBV® Series 6400 Two-Piece Metal Seated ValveFeatures & Firesafe ISO Design

PBV® Series 6400 two-piece metal seated ball valves are for severe service applications including chemical, petro-chemical and abrasives.• 2"- 6" FP sizes • Firesafe design meets API 607 or API 6FA• 150 - 600 ANSI class • Materials: Carbon Steel or Stainless Steel• RF flanged ends • For applications up to 500 ̊F

Double Flats Stem DesignIndicates Ball Position

Elevated Handle Secured by Set Screw On Stem

Live Load Spring Washers

ISO 5211 Actuator Mounting Pad

125-250 Ra Standard Gasket Finish

Fasteners Meet NACE MR0175.Blind Holes for Improved Corrosion Resistance.

Metal-to-Metal Contact Firesafe to API 607 or API 6FA.Flush Flange for Offshore Service.

Firesafe Graphite Gasket

Primary PTFE Seal

Anti-Static Device

Metal Seats

Primary V-Ring PTFE Stem Seal Packing

Stem Bearing

Secondary Firesafe Graphite Stem Seal

Stainless Steel Stop Pin

Locking Device

Blowout Proof Stem

Viton® GF Seat Seals

Live Load & Double Packing Stem Seal FeaturesBelleville spring washers are used to achieve live loading and minimize the need to retighten packing. Primary PTFE Chevron stem seal and secondary firesafe flexible graphite stem steal are standard for all PBV® ball valves which provide low break torque, excellent emission control and good chemical and thermal resistance.

Firesafe ISO DesignPBV® Series 6400 two-piece metal seated severe service ball valves have all been proven to be Firesafe to API 607 or API 6FA. As illustrated, full metal-to-metal contact is attained at all sealing areas after the primary soft seals have been destroyed during a fire.

Anti-Static DeviceInternal parts that are insulated from the valve body by non conductive seat and seal materials may build up a static electric charge. To ensure electrical continuity between the stem and the ball and body, PBV® includes anti-static devices as an integral part of all floating ball valves.

Stem Packing Seal

Flexible Graphite Packing forFiresafe Provision

PTFE Packing

SeatBall

FlexibleGraphite Gasket

PTFE O-RingAnti-Static

Before Fire After Fire

Metal-to-MetalContact

Metal Seat StillIntact

Page 12: Smart Solutions. Powerful Products. - BriceBarclay · 2017. 12. 6. · 6 The PBV®-UT Series Z1-LW is a one-piece lightweight unibody ball valve for high pressure severe service

12

Specifying PBV® Series 6400 Metal Seated Two-Piece Severe Service Ball Valve Figure NumbersExample: S-6410-31-3600-ZT-NL-I This number represents a Stainless Steel, Full Port, Two-piece Body, Stem Packed Flanged Floating Type, Class 150, Fire Tested, with Raised Face End Connections, CF8M Body and 316 SS Trim, Tungston Carbide Seats, PTFE Stem Seals, NACE Compliance, Lever Operated with ISO 5211 Mounting Pad.

S - 6 4 10 - 3 1 - 36 00 - Z T - N L - I

MaterialCode

Port Config.

Valve Type

Pressure Class

Fire Tested

End Connect.

Body Material

Trim Material

Seat Material

Stem Seal

Material

NACE Option

Operator DesignModifier

Code

CCarbonSteel

SStainless

Steel

6Full 2-PC

Body

4Stem

Packing Flanged Floating

Type

10150

30300

60600

3Fire

Tested

1RF

22WCB

36CF8M

28LCC

36316 SS

001

Same Materialas Body

ZTungston Carbide

T2

PTFEN

NACEL

Lever

GGear

Operator

BBare Stem

AActuator

IISO 5211 Mounting

Pad

XXX

Notes: 1) Available for Stainless Steel body only. 2) Chrome Carbide upon request.

Dimensional Data

Size(in.)

A C D F G NxØH I J L Wt.(lbs.)Class 150

2 2.00 3.62 6.00 0.62 7.00 4 x.75 4.75 6.95 16.50 22

3 3.00 5.00 7.50 0.75 8.00 4 x.75 6.00 7.80 16.50 48

4 4.00 6.19 9.00 0.94 9.00 8x.75 7.50 8.71 19.70 75

6 6.00 8.50 11.00 1.00 15.50 8 x .88 9.50 11.69 43.00 180

Class 300

2 2.00 3.62 6.50 0.88 8.50 4 x .75 5.00 6.95 16.50 29

3 3.00 5.00 8.25 1.12 11.12 8 x .88 6.62 7.80 16.50 65

4 4.00 6.19 10.00 1.25 12.00 8 x .88 7.88 8.71 19.70 105

6 6.00 8.50 12.50 1.44 15.88 12x .88 10.62 11.69 43.00 235

Class 600

2 2.00 3.62 6.50 1.28 11.50 4 x .75 5.00 6.95 16.50 46

3 3.00 5.00 8.25 1.50 14.00 8 x .88 6.62 8.06 19.70 91

4 4.00 6.19 10.75 1.75 17.00 8 x1.00 8.50 10.60 43.00 177

PBV® Series 6400 Two-Piece Metal Seated ValveHow to Order & Dimensional Data

ØA

L2”Class 150, 300 & 600

3”- 6”Class 150, 300 & 600

L

G

F

ØC ØD

J

H • Bolt Hole Dia.I • Bolt Center Dia.N • No. of Holes

H • Bolt Hole Dia.I • Bolt Center Dia.N • No. of HolesF

.06” Cl. 150 & 300

.25” Cl. 600

.06” Cl. 150 & 300

.25” Cl. 600

ØA

G

ØC ØD

J

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13

25

21

13

30

5

8

16

17

6

7

4

1

31

24

14

20

19

11

33 34 35

3

232

1250

18

22

25

21

13

30

16

14

11

20

19

7

4

1

31

24

49

8

5

36

232

1850

12

22

33 34 35

PBV® Series 6400 Two-Piece Metal Seated Valve • Parts & Materials

2" Class 150, 300 & 600 3"-6" Class 150 & 300, 3"- 4" Class 600

Parts & Materials

No. Description Material

1 Body CF8M

2 Cap CF8M

3 Ball ASTM A351 CF8M

4 Stem 17-4 PH

5 Gland Stainless Steel

6* Ball Seat Stainless + TC

7* Stem Bearing G/F PTFE

8* Secondary Packing Flexible Graphite

11* Gland Bearing G/F PTFE

12* Body Gasket Graphite

13 Stop Plate/Lock Device Stainless Steel

14 Spring Washer Stainless Steel

16 Stop AISI 304 17-4 PH

18* Body O-Ring Virgin PTFE

19, 20 Primary & Secondary Packing Washer Stainless Steel

21 Snap Ring Stainless Steel

22 Stud B8

23 Nut 8

24 Handle Ductile Iron

25 Handle Screw Carbon Steel

26 ID Tag (not shown) Stainless Steel

30 Gland Plate Stainless Steel

31 Gland Bolt ASTM A193 B8

33, 34, 35* Primary Packing (Top, Middle & Bottom) Virgin PTFE

49 Stop Bracket Stainless Steel

50* Seat Seal Viton® GF

*Recommended spare parts. Note: 1) Gear is optional.

Parts & Materials

No. Description Material

1 Body CF8M

2 Cap/ Insert CF8M

3 Ball ASTM A351 CF8M

4 Stem 17-4 PH

5 Gland Stainless Steel

6* Ball Seat Stainless + TC

7* Stem Bearing G/F PTFE

8* Secondary Packing Flexible Graphite

11* Gland Bearing G/F PTFE

12* Body Gasket Graphite

13 Stop Plate /Lock Device Stainless Steel

14 Spring Washer Stainless Steel

16 Stop 17-4 PH

17 Lock Plate Stainless Steel

18* Body O-Ring Virgin PTFE

19, 20 Primary & Secondary Packing Washer Stainless Steel

21 Snap Ring Stainless Steel

22 Stud B8

23 Nut 8

24 Handle Ductile Iron

25 Handle Screw Carbon Steel

26 ID Tag (Not Shown) Stainless Steel

30 Gland Plate Stainless Steel

31 Socket Head Screw Stainless Steel

33, 34, 35* Primary Packing (Top, Middle & Bottom) Virgin PTFE

50* Seat Seal Viton® GF

*Recommended spare parts. Notes: 1) Gear is optional.

Page 14: Smart Solutions. Powerful Products. - BriceBarclay · 2017. 12. 6. · 6 The PBV®-UT Series Z1-LW is a one-piece lightweight unibody ball valve for high pressure severe service

14

PBV® P-UT Series PRV Pressure Relief ValveFeatures & Applications

The PBV®-UT Series PRV pneumatic actuated pressure relieving valve for the first line of defense in controlling excessive system pressure buildup and protecting your safety relief valves from frequent opening.• Calculated bore size • Available in SW, BW, FLG and NPT ends• 2"- 4" nominal pipe size • Materials: A105, F22, F91, 316SS and others upon request• 150 - 4500 ANSI class

ISO Universal Mounting Bracket for Actuation

Blowout ProofStem Design

HVOF Chrome Carbide Coated Ball & Seat (Other Coatings Available)

Machined Groove for Secondary Gasket

Engineered for High CyclesAnd To Be Field Repairable

Variety of EndConnections Available

Live-Loaded Stem Packingfor Reduced Maintenance

Belleville (Inconel® 718) Spring Loaded Trim

One-Piece Body Construction

Engineering Data

Due to varying conditions and situations, each plan will have different materials, end caps, dimensions, etc. Contact your PBV® sales representative with your specific application requirements for sizing assistance and dimensional data information for verification when ordering.

Page 15: Smart Solutions. Powerful Products. - BriceBarclay · 2017. 12. 6. · 6 The PBV®-UT Series Z1-LW is a one-piece lightweight unibody ball valve for high pressure severe service

15

PBV®-UT Series Z1 Unibody and Z2 Two-Piece ValvesEngineering Data

The Cv for valves indicates the flow capacity of the valve. Cv by definition is the volume of water in gallons per minute at 60˚F that will flow through a given element with a pressure drop of 1 psig.

Series Z1 • Flow Coefficients (Cv)

Valve Size (in.)

Bore Size (in.) / Pipe Schedule

.65 1.00 1.40 1.75 2.00 2.50 3.05

80 160 80 160 80 160 80 160 80 160 80 160 80 160

.5 22 22 — — — — — — — — — — — —

.75 32 40 — — — — — — — — — — — —

1 31 26 103 74 — — — — — — — — — —

1.5 15 16 48 56 155 212 — — — — — — — —

2 14 15 40 46 105 135 264 375 466 347 — — — —

2.5 — — 36 37 86 94 170 208 304 400 — — — —

3 — — 28 29 75 80 135 150 202 234 481 655 — —

4 — — — — 56 58 115 120 160 172 296 342 588 785

Note: For other pipe sizes not in the chart, please contact factory. Consult factory for flow coefficients not listed.

Series Z2 • Flow Coefficients (Cv)

Valve Size (in.)Flow Coefficients (Cv) Rating

Class 150 Class 300 Class 600 Class 900 Class 1500 Class 2500

.5 26 26 26 26 26 20

.75 62 62 62 52 52 33

1 x 1.5 8 8 8 9 9 10

1 114 114 114 84 84 61

1.5 x 1 40 40 40 45 45 70

1.5 270 270 270 223 223 145

2 x 11/2 105 105 105 120 120 270

2 500 500 500 432 432 270

3 x 2 159 159 159 168 177 286

3 1175 1175 1175 1070 978 640

4 x 3 427 427 427 454 528 640

4 2160 2160 2160 2013 1748 1070

6 x 4 787 787 787 830 916 1515

6 5076 5076 5076 4641 4018 2602

8 x 6 1724 1724 2161 2376 2815 —

8 9300 9300 8985 8120 7022 4641

10 x 8 4250 4250 4502 4992 6246 6622

10 14,865 14,865 14,095 12,966 11,228 7560

12 x 10 7348 7348 7776 9268 12,411 —

12 21,799 21,799 20,857 18,578 16,044 10,880

14 x 12 13,793 13,793 15,502 19,581 — —

16 x 14 19,916 19,916 23,040 30,125 — —

18 x 16 23,588 25,508 30,887 39,857 — —

20 x 18 36,010 38,269 47,203 — — —

24 x 20 32,665 33,972 39,620 48,573 — —

Note: I.D. of valve size is based on ASME B16.34 Annex A. Please contact factory for additional valve sizes. Consult factory for flow coefficients not listed.

Pressure Conversion Formulaspsi x .06894757 = bar bar x 14.50377 = psipsi x .07030697 = Kg/cm2 Kg/cm2 x 14.22334 = psipsi x 6894.757 = Pascal Pascal x .0001450377 = psi

Page 16: Smart Solutions. Powerful Products. - BriceBarclay · 2017. 12. 6. · 6 The PBV®-UT Series Z1-LW is a one-piece lightweight unibody ball valve for high pressure severe service

16

PBV®-UT Series Z1 Unibody Valve and Z2 Two-Piece ValveEngineering Data

Relationship Between Nominal Pipe Size and Inside Diameter

The table below is based on the dimensions given in B16.34 dimensional tables as “Inside Diameter of Fitting.” The valves above nominal pipe size 24" for the lower pressure classes and above nominal pipe size 12" for Class 2500 are obtained by linear extrapolation.

Nominal Pipe Size (in.)

Inside Diameter (in.)

Class 150 Class 300 Class 400 Class 600 Class 900 Class 1500 Class 2500

.5 0.50 0.50 0.50 0.50 0.50 0.50 0.44

.75 0.75 0.75 0.75 0.75 0.69 0.69 0.56

1 1.00 1.00 1.00 1.00 0.87 0.87 0.75

1.25 1.25 1.25 1.25 1.25 1.12 1.12 1.00

1.5 1.50 1.50 1.50 1.50 1.37 1.37 1.12

2 2.00 2.00 2.00 2.00 1.87 1.87 1.50

2.5 2.50 2.50 2.50 2.50 2.25 2.25 1.87

3 3.00 3.00 3.00 3.00 2.87 2.75 2.25

4 4.00 4.00 4.00 4.00 3.87 3.62 2.87

5 5.00 5.00 5.00 5.00 4.75 4.37 3.62

6 6.00 6.00 6.00 6.00 5.75 5.37 4.37

8 8.00 8.00 8.00 7.87 7.50 7.00 5.75

10 10.00 10.00 10.00 9.75 9.37 8.75 7.25

12 12.00 12.00 12.00 11.75 11.12 10.37 8.62

14 13.25 13.25 13.12 12.87 12.25 11.37 9.50

16 15.25 15.25 15.00 14.75 14.00 13.00 10.87

18 17.25 17.00 17.00 16.50 15.75 14.62 12.25

20 19.25 19.00 18.87 18.25 17.50 16.37 13.50

22 21.25 21.00 20.75 20.12 19.25 18.00 14.87

24 23.25 23.00 22.62 22.00 21.00 19.62 16.25

Note: The information above is a nonmandatory part of ASME B16.34-1996 and is provided for informational purposes only.The information above is calculated for flanged end connections.

Pipe Schedule & Wall Thickness Chart • Formula: NOD - (2 x WT) = ID

Nominal Pipe Size

(in.)

OD (in.)

Pipe Schedule/ Wall Thickness (in.)

5s 5 10s 10 20 3040s & Std.

40 6080s & E.H.

80 100 120 140 160Double

E.H.

.5 .840 .065 .065 .083 .083 — — .109 .109 — .147 .147 — — — .187 .294

.75 1.050 .065 .065 .083 .083 — — .113 .113 — .154 .154 — — — .218 .308

1 1.315 .065 .065 .109 .109 — — .133 .133 — .179 .179 — — — .250 .358

1.25 1.660 .065 .065 .109 .109 — — .140 .140 — .191 .191 — — — .250 .382

1.5 1.900 .065 .065 .109 .109 — — .145 .145 — .200 .200 — — — .281 .400

2 2.375 .065 .065 .109 .109 — — .154 .154 — .218 .218 — — — .343 .436

2.5 2.875 .083 .083 .120 .120 — — .203 .203 — .276 .276 — — — .375 .552

3 3.500 .083 .083 .120 .120 — — .216 .216 — .300 .300 — — — .437 .600

3.5 4.000 .083 .083 .120 .120 — — .226 .226 — .318 .318 — — — — .636

4 4.500 .083 .083 .120 .120 — — .237 .237 .281 .337 .337 — .437 — .531 .674

4.5 5.000 — — — — — — .247 — — .355 — — — — — .710

5 5.563 .109 .109 .134 .134 — — .258 .258 — .375 .375 — .500 — .625 .750

6 6.625 .109 .109 .134 .134 — — .280 .280 — .432 .432 — .562 — .718 .864

7 7.625 — — — — — — .301 — — .500 — — — — — .875

8 8.625 .109 .109 .148 .148 .250 .277 .322 .322 .406 .500 .500 .593 .718 .812 .906 .875

9 9.625 — — — — — — .342 — — .500 — — — — — —

10 10.750 .134 .134 .165 .165 .250 .307 .365 .365 .500 .500 .593 .718 .843 1.000 1.125 —

11 11.750 — — — — — — .375 — — .500 — — — — — —

12 12.750 .156 .165 .180 .180 .250 .330 .375 .406 .562 .500 .687 .843 1.000 1.125 1.312 —

14 14.000 .156 — .188 .250 .312 .375 .375 .437 .593 .500 .750 .937 1.093 1.250 1.406 —

16 16.000 .165 — .188 .250 .312 .375 .375 .500 .656 .500 .843 1.031 1.218 1.437 1.593 —

18 18.000 .165 — .188 .250 .312 .437 .375 .562 .750 .500 .937 1.156 1.375 1.562 1.781 —

20 20.000 .188 — .218 .250 .375 .500 .375 .593 .812 .500 1.031 1.280 1.500 1.750 1.968 —

24 24.000 .218 — .250 .250 .375 .562 .375 .687 .968 .500 1.218 1.531 1.812 2.062 2.343 —

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17

PBV® Series 6400 Two-Piece Metal Seated ValveMaintenance Repair Kit & Engineering Data

Stem Packing Design Repair Kit

Item No. Qty. Description

3 1 Ball-TC Coated

6 2 Seat -TC Coated

7 1 Stem Bearing

8 Note Secondary Graphite Seal

11 1 Gland Bearing

12 1 Body Gasket

18 1 Body O-Ring

19 1 Primary Packing Washer

20 1 Secondary Packing Washer

33 1 Primary Packing (Top)

34 Note Primary Packing (Middle)

35 1 Primary Packing (Bottom)

50 2 Seat Seal

Note: Quantity depends on valve size and pressure class.

The time spent in shutting down a line to perform repairs can never be recovered. That is why at PBV®, we strive to make a high quality product with features designed to prolong valve life and minimize maintenance and repairs. However, at some point maintenance of your floating ball valve product may be required. Maintenance can extend the longevity of your initial investment. To assist your maintenance engineer, step-by-

step instructions are provided with all PBV® repair kits. These installation, maintenance and operating instructions describe the process from the most basic adjustments to the total replacement of seats and seals. Repair kits are available from stock and contain the parts shown below. If complete valve disassembly becomes necessary, the Series 6400 bolted body design is easily dismantled without the need for special tooling.

33 34 356 3 7 18

12

50

11

8

19

20

Max. Stem Break Torque at Maximum Operating Pressure (in.-lb.)Based on TFM and TFMC Seat Testing

PressureClass

Size (in.)

2 3 4 6

150 490 1680 3130 9880

300 1270 4350 8120 25,650

600 2540 8120 16,200 —

Flow Coefficients (Cv)

Size (in.)

2 3 4 6

480 1200 2250 5400

Test Pressure

Pressure Class Shell (Hydrostatic) Seat (Air)

150 450 psi 80 psi

300 1125 psi 80 psi

600 2250 psi 80 psi2"- 4"Class 150,300 & 600

200 3001000-20 400 500 600

Temp. 50 1000 150 200 300250

PSI

1600

1400

1200

1000

800

600

400

200

0

6.86 (70)

5.88 (60)

4.90 (50)

3.92 (40)

2.94 (30)

1.96 (20)

0.98 (10)

0.0 (0)

MPa(Kgr/cm2)

10.78 (110)

9.82 (100)

8.82 (90)

7.84 (80)

Class 600Body Rating

Class 300Body Rating

Class 150Body Rating

6”Class 150 & 300

˚F

˚C

Viton® GF Seat Seal2"– 4" Class 150, 300 & 6006" Class 150 & 300

Pressure Temperature RatingsPressure temperature ratings for PBV® Series 6400 flanged floating ball valves are determined by the body material, seal material and the seat material rating. The chart below is indicative of the standard seat materials. For ratings of other materials, contact your PBV® customer service representative.

Flow Coefficients (Cv) FactorCapacity factors for Series 6400 valves listed above are to be used as a reference for correct valve sizing. Cv equals the volume of water in gallons per minute that will flow through a given opening with a pressure drop of one psi.

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18

Topworks Mounting Data

Size(in.)

A B C D E G H I (UNC) J ISO5211Class 150 & 300

1.5 3.54 1.771 2.59 1.79 0.71 0.767 0.551 5/16 -18 2.75 F07

2 3.54 1.771 3.48 2.19 1.07 0.906 0.669 5/16 -18 2.75 F07

3 4.92 2.755 4.30 2.21 1.03 0.906 0.669 3/8 -16 4.00 F10

4 5.90 3.346 5.31 2.52 1.10 1.279 0.905 1/2 -13 4.95 F12

6 6.88 3.937 7.05 3.32 1.72 1.633 1.062 5/8 -11 5.50 F14

8 8.26 4.724 9.09 3.88 2.00 1.870 1.259 3/4 -10 6.50 F16

Class 600

1.5 3.54 1.771 2.59 1.79 0.71 0.767 0.551 5/16 -18 2.75 F07

2 3.54 1.771 3.48 2.19 1.07 0.906 0.669 5/16 -18 2.75 F07

3 5.90 3.346 4.65 2.54 1.11 1.279 0.906 1/2 -13 4.95 F12

4 5.90 3.937 5.83 3.43 1.73 1.633 1.062 1/2 -13 4.95 F12

ØB

DE

ØA H

ØJ

C

ØG

.08”

ØB

DE

C

.08”

3”- 8” Class 150 & 300, 3”- 4” Class 600 11/2”- 8” Class 150, 300 & 60011/2”- 2” Class 150, 300 & 600

4 x I

PBV® Series 6400 Two-Piece Metal Seated ValveTopworks Engineering Data

Quality AssuranceISO CertificationPBV®-UT Series severe service ball valves are manufactured in conformance with ISO 9001-2008 Quality Management Systems and other leading industry qualifying authorities, as well as their own stringent Quality Assurance program. PBV® continually works to maintain compliance certification with regular performance audits to improve engineering and manufacturing techniques.

Materials of ConstructionPBV® utilizes the highest quality materials for manufacturing to assure a dependable high performance product.Materials are examined, tested and documentedthroughout the manufacturing process for quality and traceability. PBV® offers a variety of standard materials and exotic alloys for all severe service ball valves.

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19

The PBV®-UT Series Advantage

Customer Service NetworkOur customer service team consist of a vast network of experienced engineers, manufacturing experts and customer service representatives that are always available to assist with your project. They can provide you with valve sizing information, actuation solutions, certification compliance and project planning assistance, order tracking and logistics to keep your project schedule on time.

Want To Learn More?Contact your local PBV® sales representative or visit the Forum™ Energy Technologies website at www.f-e-t.com for more information about PBV® severe service ball valves.

Engineering and ManufacturingPBV® engineers and manufactures high quality, reliable severe service ball valves for the oil & gas, petro-chemical and power generation industries for highly corrosive and abrasive applications where zero leakage bubble tight sealing is a requirement.

PBV®-UT Series severe service valves are engineered with the most advanced CAD/CAM/CAE software for valve performance analysis and optimization. State-of-the-art CNC machines are utilized in manufacturing to insure the critical accuracy required for high performance zero leakage metal seated ball valves. Valve components are manufactured 100% in-house in our Houston, Texas USA facility and available for quick assembly and immediate delivery from our expansive inventory. Because PBV® severe service ball valves are manufactured 100% in-house under one roof, customers are assured of better scheduling, higher quality control and quicker deliveries.

In-house HVOF Laser Fusion Coating PBV®-UT Series balls and seats are mate lapped in-house and HVOF laser technology is used to apply an abrasive and corrosive resistant coating. HVOF coating provides superior bond strength and surface hardness. The coating surface is further polished to produce a ’Best In Class‘ uniform bubble tight smooth surface which reduces friction and stem torque.

Balls are mate lapped 360˚ to the seat,maintaining 100% contact at all times.Not just the sweet spot like somecompetitors. This insures bubble tight ball-to-seat contact regardless of the ballposition. All mate lapped balls and seatsare vacuum tested for 100% accuracy.

Custom Modifications PBV® offers a variety of in-house custom services and valve modifications to suit your specific application requirements. Services include ISO bracket fabrication, custom coatings, integral stops, valve actuation and modifications, API 6D markings, just to name a few. Firesafe testing to 6FA and other destructive and nondestructive testing is also available upon request.

Page 20: Smart Solutions. Powerful Products. - BriceBarclay · 2017. 12. 6. · 6 The PBV®-UT Series Z1-LW is a one-piece lightweight unibody ball valve for high pressure severe service

Our goal is to become the leading provider of mission critical oilfield products and related services in terms of customer satisfaction, safety and financial performance.

Our experienced management team and employees are dedicated to solving our customers’ problems. We invest in long term relationships and cooperate on product development with our clients, we consider them our partners.

OUR CORE VALUES

Integrity: In everything we do, in every interaction, both internally and externally, we strive to operate with the upmost integrity and mutual respect.

Long-term view: We are building our company for the long-term, a company that we can be proud of.

Open communication: We believe partnerships with our customers and co-workers must be based on trust, professionalism and transparency.

Customer focused: Our products enhance our customer’s performance and we listen to their needs and work with them to solve their challenges.

Good place to work: We are committed to creating a workplace that fosters innovation, teamwork and pride. Every team member is integral to our success and is treated equally and fairly.

No one gets hurt: The safety of our employees and customers is our first priority coupled with a healthy respect for the environment.

12735 Dairy Ashford RoadStafford, Texas 77477281.637.2000 [m] 800.256.6193 [tf] 281.340.5499 [f]www.f-e-t.com

Copyright © FORUM ENERGY TECHNOLOGIES, INC. All rights reserved • Monel® and Inconel® are registered trademarks of Special Metals Corporation, USA. • Hastelloy® is a registered trademark of Haynes International, Inc. • Stellite® is a registered trademark of Deloro Stellite. • Grafoil® is a registered trademark of Union Carbide Corporation. • Grayloc® is a registered trademark of Oceaneering International, Inc. • PBV_SEVERE_SRVC_BV_0715 • Litho USA

For more information about our products and full Terms & Conditions please visit www.f-e-t.com.