smart temperature transmitter series stt 3000, model ...eneric.net/honeywell/technical-data/stt350...

Smart Temperature Transmitter Series STT 3000, Model STT350 Specifications EN0I-5222 September 2010

Introduction Honeywells microprocessor based STT350 Smart Temperature Transmitter converts a primary sensor input into an output signal for a conventional 4 to 20mA, two wire loop.

This universal temperature input model readily accepts signals from a wide variety of industry standard thermocouples or resistance temperature detectors (RTDs) as well as a straight millivolt or Ohms sensor. Its output signal is either proportional to the measured variable or linearized to temperature, and is transmitted in either an analog 4-20mA format or a digital DE protocol format for direct digital integration to the TPS control system. You easily select the analog or digital format for the output signal transmission through the Smart Field Communicator (SFC) which is the common hand-held operator interface for our SmartLine Transmitters. All configuration, operation and communication functions are under the control of the STT350s microprocessors and are implemented through the SFC.

Features Single model accepts input signals from a choice of

primary sensors to satisfy varying applications requirements with minimum transmitter inventory.

Standard digital cold-junction compensation function provides accurate and reliable temperature measurement over a wide ambient operating range.

Direct digital integration with TPS system provides local measurement accuracy to the system level without adding typical A/D and D/A converter inaccuracies

Added Smart features include reading of the highest and lowest inputs, external cold junction compensation temperature at an isothermal block and engineering units displayed in degrees C, F, K, or R plus millivolt and Ohms.

Suitable for DIN rail mounting or remote field mounting in a flameproof housing.

Figure 1 STT350 Transmitter in Field Mount Housing.

Smart transmitter personality with local or remote interfacing means significant manpower efficiency improvements in commissioning, start-up, and ongoing maintenance functions.

Automatically provides true differential temperature measurement of thermocouple or RTD inputs by individual linearization of each sensor reading and then computing the difference.

Suitable for true 4-wire Pt100 measurement (or 3- or 2-wire).

FISCO approved.

Write protect link included to safeguard configuration settings.

Designed to be in compliance with EMC requirements and is CE-Marked.

Includes sensor break detection on all input wires.

Post read validation of the measured signal before providing fresh output.

Supports dual thermocouple sensor inputs for redundant sensor operation.

Integral analog or digital indicating meter option

Surge/lightning protection options can be installed internally in housing or externally in conduit.

HFS Catalog_Without Tab_HighRes.pdf 1635 6/8/2011 12:42:14 PM

STT 3000 Smart Temperature Transmitter 2

Description The STT350 transmitter is suitable as a direct replacement for any conventional temperature transmitter in use today. Its memory contains the characteristics of most commonly used temperature sensors. This means that you can use the SFC to configure the transmitter for any of these sensors and it will automatically correct for their associated non-linearities. You make all transmitter adjustments and diagnostic checks through an SFC connected anywhere across the 4-20mA wire route.

This lets you initiate configuration and maintenance functions at locations remote from the transmitter itself. The SFC is also fully compatible with all other Honeywell SmartLine Transmitters. The transmitter module can also be installed on a standard DIN rail (to EN50022) or remotely mounted in a flameproof housing designed for either surface or two-inch pipe-stand mounting. Transmitters can be pre-configured at the factory to your exact specifications or they will be shipped with factory default configuration ready to accept your own configuration.

Figure 2Block Diagram



Performance Under Rated Conditions Input Type Digital

Accuracy for Maximum Range Limits

Maximum Range Limits Digital Accuracy for Normal Range Limits

Normal Range Limits Standards

% of Max. Span

C F C F C F

RTD

Pt 100

0,01

-200 to 850

-328 to 1562

0,1

0,18

-200 to 450

-328 to 842

IEC 751:1986 (a=0.00385)

Pt 200 0,01 -200 to 850 -328 to 1562 0,1 0,18 -200 to 450 -328 to 842 IEC 751:1986 (a=0.00385)

Pt 500 0,02 -200 to 850 -328 to 1562 0,1 0,18 -200 to 450 -328 to 842 IEC 751:1986 (a=0.00385)

Pt 100J 0,01 -200 to 640 -328 to 1184 0,1 0,18 -200 to 450 -328 to 842 JISC 1604-81 (a=0.00392)

Ni 50 0,04 -80 to 150 -112 to 302 0,1 0,18 -50 to 150 -58 to 302 Honeywell Type A

Cu 10 0,37 -20 to 250 -4 to 482 1,0 1,8 -20 to 250 -4 to 482 General Electric

Cu 25 0,19 -20 to 250 -4 to 482 0,5 0,9 -20 to 250 -4 to 482 General Electric

T/C:

B 0,14 200 to 1820 392 to 3308 1,0 1,8 550 to 1820 1022 to 3308 IEC 584-1 (ITS-90)

C 0,03 0 to 2300 32 to 4172 0,6 1,08 0 to 1650 32 to 3002 IPTS 68

D 0,03 0 to 2300 32 to 4172 0,6 1,08 330 to 1370 626 to 2498 IPTS 68

E 0,04 -200 to 1000 -328 to 1832 0,2 0,36 0 to 1000 32 to 1832 IEC 584-1 (ITS-90)

J 0,04 -200 to 1200 -328 to 2192 0,2 0,36 0 800 32 to 1472 IEC 584-1 (ITS-90)

K 0,04 -200 to 1370 -328 to 2498 0,3 0,54 -120 to 1370

-191 to 2498 IEC 584-1 (ITS-90)

N 0,06 -200 to 1300 -328 to 2372 0,3 0,54 0 to 1300 32 to 2372 IEC 584-1 (ITS-90)

R 0,09 -50 to 1760 -58 to 3200 0,5 0,9 500 to 1760 932 to 3200 IEC 584-1 (ITS-90)

S 0,08 -50 to 1760 -58 to 3200 0,5 0,9 500 to 1760 932 to 3200 IEC 584-1 (ITS-90)

T 0,14 -250 to 400 -418 to 752 0,2 0,36 -100 to 400 -148 to 752 IEC 584-1 (ITS-90)

NiNiMoly 0,03 0 to 1300 32 to 2372 0,3 0,54 780 to 1300 1436 to 2372 G.E. (IPTS 68)

Radiamatic 0,6 420 to 1800 788 to 3272 0,7 1,26 780 to 1800 1436 to 2372 Honeywell (RH)

Millivolts 0,01 -20 to 120 mV 8V -10 to 45 mV

Ohms 0,01 0 to 2000 0,15 0 to 2000

Note that the Accuracy values are available merely by selecting the sensor type and range (i.e. without user calibration). Improvements of

up to 2 times can be obtained for the accuracy by calibrating to the required LRV/URV values. All STT350 units pass through 20 hours of

Environmental Stress Screening (ESS) by fast cycling between -40 and +85C to ensure maximum product reliability. During this ESS

process, the ambient temperature compensation coefficients are determined for individual units and burned in transmitter memory to provide

maximum performance over a wide range of operating conditions.



Specifications

Operating Conditions Parameter Reference conditions Rated Condition Operative Limits Transportation and

Storage

Ambient Temperature 23C 2 73F 4

-40 to 85 -40 to 185

-40 to 85 * -40 to 185

-50 to 100 -58 to 212

Humidity Rack Mounting %RH Mounted in EP %RH Housing

10 to 55 10 to 55

5 to 95 5 to 100

5 to 100 5 to 100

5 to 100 5 to 100

Supply Voltage, Current and Load Resistance

Voltage Range : 10.8 to 42.4 Vdc at the transmitter terminals Current Range : 3.6 to 21.8 mA Load Resistance : 0 to 1450 Ohms (as shown in Fig 3)

Vibration Maximum of 4g over 15 to 200Hz. (restricted to 3g with indication meter)

Shock Maximum of 40g

Output D/A Accuracy Cold Junction Accuracy Total Reference Accuracy In Analog Mode = In Digital Mode =

0.025% of span 0.25C Digital Accuracy of input + Output D/A Accuracy + CJ Accuracy (T/Cs only) Digital Accuracy of input + CJ Accuracy (T/Cs only) (example: transmitter operating in Analog Mode with Pt100 sensor and 0 to 200C Total Reference Accuracy = 0.1 + ((200/100) x 0.025) = 0.15C

Digital Ambient Temperature Effect (per 10C change from 20C reference)

RTDs or Ohms : 0.029% of reading T/Cs or mV : 0.042% of reading

Cold Junction Rejection Effect 60:1 for changes from 23C ambient

Output D/A Ambient Temperature Effect 0.045% of span per 10C change

Total Output Ambient Temperature Effect (ATE) In Analog Mode = In Digital Mode =

Digital ATE + Output D/A ATE + CJ ATE (T/Cs only) Digital ATE + CJ ATE (T/Cs only)

Power Supply Voltage Effect 0.005% of span per Volt

Parameter Description

Adjustment Range No limits to adjustments within the Maximum range except minimum span limit of 1 engineering unit e.g. 1C

Output (2 Wire) 4-20mA or Honeywell DE digital protocol Extended range: 3.8-20.8mA. Fail safe modes


Parameter Description

EMC Compliance In compliance with 89/336/EEC, Electromagnetic Compatibility (EMC) Directive

RFI Rejection 0.1% of span at 30V/m over 20 to 1,000MHz in explosion-proof housing with shielded cables

Update Rate 2 to 5 measurements per second depending on input variation

Response Time 1.5 seconds to 90% of final step value

Stability/Time Drift 0.05% of maximum span per year. Auto calibration against internal reference every second.

Short term Operative Limit of 50C (-58F)

Physical Mounting, Construction and Approvals Parameter Description

Mounting DIN rail (top hat or G rail) Field Mount Housing with surface mounting or 2-inch pipe mounting (IP 66/NEMA 4X Rating) Field Mount Housing meets the applicable requirements of NEMA 7 and 9

Wiring Screw Terminals - M3.5x6.7mm nickel coated brass Accepts up to 12AWG, 16AWG recommended

Net Weight Transmitter for DIN rail mount - 0.5kg (1.1 pounds) Transmitter in EP or XC housing - 1.6kg (3.6 pounds) Transmitter + indicator in housing - 2.4kg (5.2 pounds)

Materials of construction

Transmitter module - Aluminum housing with baked on Polyester paint cover - Noryl terminal block.EP housing - Aluminum housing with baked on epoxy-polyester hybrid paint cover (beige) XC housing - Aluminum housing with baked on 2 coats epoxy resin cover (beige) ST02 housing - Aluminum housing with baked on 2 coats epoxy resin cover (red)

Dimensions See Fig 4

Sensor/Cable Entry (EP, XC or ST02 Housing)

1/2 inch NPT electrical connection with optional adapters for M20x1.5, or 3/4 inch NPT

Safety Approvals STT350 Module CENELEC Intrinsically Safe Ex ia IIC T4/T5/T6 with 30V/100mA/1.2W barrier (T4/T5/T6 = -20 to +80/+50/+40 C ambient)

CSA Intrinsically Safe Class I, Div.1, Groups A to D

FM Intrinsically Safe Class I, II, III, Div. 1, Groups A to G Non-incendive Class I, Div. 2, Groups A to D Suitable for Class II, III, Div. 2, Groups F and G

Russian Certificate of pattern Approval No 332 of 18/10/94 IEC 68 and IEC 801

Additional Approvals with EP, XC or ST02 Housings

With or Without Integral Meter Zone 2: T6, 28V/22mA Cenelec Flame Proof Ex d IIC T6 CSA Explosion Proof Class I, II, III, Div. 1, Groups B to G FM Explosion Proof Class I, II, III, Div. 1, Groups B to G Without Integral Meter FM Explosion Proof Class I, II, III, Div. 1, Groups A to G



Physical Mounting, Construction and Approvals Parameter Description

Surge/Lightning Internal SP Selection 10 kA peak current (8/ 20 s waveform), 10kV peak Voltage (10/50 s waveform)

Protection Options External LP Selection 10 kA peak current (10/ 20 s waveform), 500A peak Current (10/1000 s waveform)

Thermowell & Probe Availability

STT350 can be supplied integrally mounted with any of the previously listed standard resistance temperature devices (RTDs) and thermocouple (T/Cs) elements. Probe Types: 1/4" Rigid or spring loaded RTDs or T/Cs in Inconel or Stainless Steel sheaths in standard

lengths from 3" to 24" (other lengths by request) Standard or heavy duty service Locally mounted to the STT350 housing or remotely mounted into explosion-proof mounting

heads. With (or without) probe lag hardware : Hex nipple, Straight nipple or Double lag and Union

connections Single or dual element availability; grounded or ungrounded T/Cs Additionally, the following types of Thermowells can also be provided as an integral thermal solution : Thermowell Materials: Carbon Steel, 304SS, 316SS, 316L SS, 446SS, Hastelloy B, Hastelloy C, Monel, Inconel 600 (other materials by request) Thermowell Types: Threaded well, Flanged well, or Socket well, (with or without thermowell lag extensions) Flange Types: Raised Face, Flat Faced and Ring Type Joint flange availability in 1", 1.5", 2" or 3" sizes Flange Ratings: ANSI 150#, 300#, 600# and 1500# ratings

NOTE: A minimum of 250 Ohms of loop resistance is required to support communications. Loop resistance is the total of loop wiring resistance, safety barrier and receiving device input developing resistor.

The triangle outlined by the heavy lines alongside shows the operating area for field wiring and barrier resistance beyond the 250 Ohms necessary for communications.

If a Smart Meter is included in the loop, allow an additional 2.25 Volts for meter power.

If surge lightning protection is included this adds 44 Ohms to the loop resistance; i.e., allow 1 Volt additional supply or reduced loop wiring power.

Figure 3 Supply Voltage versus Load Resistance



Figure 4 STT350 Transmitter and Optional Flameproof Housing Dimensions reference only mm (inches)



Model Selection Guide (34-44-16-02) Model Selection Guides are subject to change and are inserted into the specifications as guidance only. Prior to specifying or ordering a model check for the latest revision Model Selection Guides which are published at: http://hpsweb.honeywell.com/Cultures/en-US/Products/Instrumentation/ProductModelSelectionGuides/default.htm

34-44-16U-02Issue 33Page 1 of 4

STT 3000 Temperature Transmitter Model Selection GuideModels STT350 & STT35F Fieldbus

Instructions Select the desired Key Number. The arrow to the right marks the selection available. Make one selection from each table using the column below the proper arrow. A dot () denotes unrestricted availability. A letter denotes restricted availability. Restrictions follow Table VII.

I- _ - _ _ _ _ - _ _ _ _ - _ _ _ _ _ _ _ - _ _ _ - _ _ _ _ -

KEY NUMBER

STT350STT35F

TABLE I - Sensor Probe and Thermowell Accessories0

TABLE II - Transmitter Housing and Integral Meters (Select approval body certification in Table VII)00 _ _ EP _ _

_ _ 00 j

_ _ SM j_ _ FM

TABLE III - Configuration & Tagging00 _ _ TC _ _ FC _ __ _ 00 _ _ TG j

_ _ TB j

Note 1: Specify 8 digit customer I.D. when probe/well selected. See Price Pages 13:TP-1 to 16 for sensor/well pricing.Note 2: With a housing, 20 characters max. of customer information is available on the nameplate at no charge. (See 13:STT-OE-5 for ordering instructions.)Note 3: Remote Meter available as Model RMA300 (See Price Page 13:RM-1.) Note 4: Replaces Selection _ _ _ _ _US

Explosion-Proof Field Mount Housing

(Note 2)

None - Factory Default Configuration Supplied Configuration Transmitter Configuration (see 13:STT-OE-5 for choices)

Analog Meter for Field Mount Housing

For Stainless Steel or Red Epoxy Painted Housing, select Table II EP _ _ and appropriate Table VI code.

No Housing Supplied

316 SS Wired-on Customer I.D. Tag (blank)

No Tagging RequestedTransmitter Configuration - (Fieldbus)

28 characters per line, customer specified information)

Aluminum with beige epoxy coating

Digital Meter for Field Mount Housing

No Integral Sensor Probe or Thermowell Supplied

Fieldbus Digital Meter for Field Mount Housing

* Use of STT350/35F within Class II or III, Division 1 or 2, Groups E, F and G requires the use of explosion-proof field mount housing option.

All modules carry the following approvals: (See Approvals Table VII for more information) All modules carry CE Mark and are in compliance with

EN 50081-2 and 50082-2.

STT35F Fieldbus Temperature Transmitter Module *

j

j

Integral Meter (Note 3)

No Meter Supplied

_ _ ME

j Customer Tagging (Note 4)

316 SS Wired-on Customer I.D. Tag - (4 lines,

VKey Number II III IV VIIVI

Description Selection

Russian Certificate of Pattern Approval No. 2064 of Jan. 1988.

CE Mark:

STT350 Smart Temperature Transmitter Module (4-20mA/DE) *

STT35_

_ _ _ _

Availability


http://hpsweb.honeywell.com/Cultures/en-US/Products/Instrumentation/ProductModelSelectionGuides/default.htm


34-44-16U-02Issue 33Page 2 of 4 Availability

STT35 _

TABLE IV - Optional Equipment 000 _ _ _ _ _ DR _ _ _ _ _ kMB _ _ _ _ _ jSB _ _ _ _ _ j_ _ 0 _ _ _ _

1/2" NPT to M20 x 1.5 _ _ 1 _ _ _ _ (EEx d IIC Approved) _ _ 2 _ _ _ _ 1/2" NPT to 3/4" NPT _ _ 3 _ _ _ _

_ _ _ 00 _ _ External Lightning Protection - Mountable to Housing _ _ _ LP _ _ j

_ _ _ SP _ _ j_ _ _ _ _ 00 _ _ _ _ _ EF_ _ _ _ _ EN _ _ _ _ _ FR _ _ _ _ _ SP

TABLE V - Optional Extended Warranty Coverage & Certificates0 _ _ 1 _ _ 2 _ _ 3 _ _ L _ _ _ 0 _

_ _ 0 _ _ C

TABLE VI - Additional Features0000 ST01 j

Red Epoxy Painted Explosion-Proof Housing (Note 6) ST02 g 316 Stainless Steel Explosion-Proof Housing (Note 6) ST07 g

Pricing Table A Table VI

Note 5: Installation Guide, chosen Operator's Manuals and chosen Certificates are automatically shipped with unit. See 13:STT-OE-7 for additional manuals and alternate shipping.Note 6: Must be ordered with Table II EP _ _.

1 Adaptor

1 Adaptor

No Lightning Protection Supplied

2 Adaptors

No Adaptor(s) Supplied - 1/2" NPT Conduit Connection

No Mounting Arrangement Supplied

Standard Warranty

Internal Surge/Lightning Protection

Additional Warranty - 1 year Additional Warranty - 2 years

kj

jj

Lightning Protection

ST07

EPFM

Lifetime Warranty - 15 years

No Selection Red Epoxy Painted Housing Cap

Transmitter Configuration/ Calibration Certificate No Transmitter Configuration/ Calibration Certificate

No Certificate of Conformance/ Origin Certificate of Conformance/ Origin (D-0098-RD.A)

Optional Certificate (Note 5) (D-0097-RD.A)

French Version

Optional Extended Warranty

Additional Warranty - 3 years

Operator/User Manual

Spanish Version

None English Version (for STT35F Only) English Version (for STT350 Only) (4)

Mounting Arrangement

Stainless Steel Mounting Bracket for 2" Pipe Carbon Steel Mounting Bracket for 2" Pipe DIN Rail Mounting via 2 Clips (to Top Hat or "G" Rail)

316 SS Conduit Adaptor for Wiring

Entry

j

FSelection

EPME

g

_ D _

EPSM

EP00Table II

jg



Availability STT35 _

TABLE VII - Safety Approval Body Selection Appearing on Housing Nameplate e

00

Class I, II, III, Div. 1, Groups A,B,C,D,E,F,G

Class I, Div. 1, Groups B,C,D (with Indicato



Dust Ignition-ProofClass I, II, III, Div. 1, Groups A,B,C,D,E,F,G


j

j

* See ATEX installation requirements in Operator's Manuals EN1l-6162 & EN1I-6196

j

Intrinsically Safe

BR-Ex ia IIC T6, (Ta -50 to 40C), T5, (Ta -50 to 55C), T5, (Ta -50 to 85C)

6SBR-Ex ia IIC T6, (Ta -50 to 40C), T5, (Ta -50 to 50C), T5, (Ta -50 to 85C)

INMETRO(Brazil)

Flameproof BR-Ex d IIC T6, (Ta -50 to 80C), T5, (Ta -50 to 85C) 6D

IECEx

Ex ia llB or llC T6 (Ta = -50C to +40C)Ex ia llB or llC T5 (Ta = -50C to +50C)Ex ia llB or llC T4 (Ta = -50C to +85C)

(Module only, IP 20)

CS

Flameproof, Zone 1, Intrinsically Safe,

Zone 0/1

Ex d IIC T6 (Ta = -50C to +80C)Ex d IIC T5 (Ta = -50C to +85C)


Enclosure IP 66/67

CA

Explosion-Proof

Explosion-proofDust-Ignition-proof

Class I, Div. 1, Groups A,B,C,D

Intrinsically Safe

Approval Body

Nonincendive

Class I, Div. 2, Groups A,B,C,DIntrinsically Safe

Enclosure Type 4XOutdoor LocationSuitable for Class II, III, Div. 2, Groups F, G



Intrinsically SafeSuitable for

Suitable for

NonincendiveSuitable for

Approval Type Location or Classification

No approval body certifications included

Class II, III Div. 1, Groups E,F,G

Class II, III, Div. 2, Groups F, G

None

FM Approvals

Multiple Marking**, Int. Safe, Zone 0/1, or Flameproof, Zone 1, or Non-Sparking, Zone 2

Non-Sparking, Zone 2

Outdoor LocationIntrinsically SafeNonincendive

Enclosure Type 4X Class II, III, Div. 2, Groups F, G


Intrinsically Safe, Zone 0/1

Intrinsically Safe

Outdoor Location

j

SA


3N

3H

j

EEx nA, T5, T6, Zone 2 (Honeywell) Module to be installed in enclosure rated IP 54 minimumEEx ia IIC T4, T5, T6 EEx d IIC T5, T6 EEx nA, IIC T5, T6 (Honeywell) Enclosure IP 54 minimum

CSA

ATEX*

j

Enclosure Type 4X

EEx ia IIC T4, T5, T6 (Module)EEx d IIC T5, T6 Enclosure rated IP 66/67 j j

Class I, Div. 1, Groups B,C,D Class II, III, Div. 1, Groups E,F,G

Class II, III, Div. 1 Groups E,F,G

2J j

Class I, Div. 2, Groups A,B,C,D m1G

f

j

1C

Selection

m

m

j

0

1J

Instrinsically Safe, Zone 0/1 Ex ia IIC T4 (Ta = 70C) 4S

3DFlameproof, Zone 1

3S

j

f

F

2G m

** the box [] adjacent to the type of protection used on the equipment certification nameplate. Once a type of protection has been checked on the nameplate, the equipment shall not be reinstalled using any of the othercertification types.

The user must determine the type of protection required for installation of the equipment. The user shall then check



34-44-16U-02Issue 33Page 4 of 4

RESTRICTIONS

Table TableII EP _ _II EP _ _II EP _ _II 0000

Notes: See 13:STT-9 and User's Manual for part numbers.See 13:STT-OE-5 for OMS Order Entry Information including tagging, transmitter configuration,

manuals, certificates, drawings and SPINS.To request a quotation for a non-published "special", fax RFQ to Marketing Applications at 602 313-6155.

Ordering Example: STT350-0-EPME-0000-0000000-000-0000-0000

Selection

II

Selection

km

g

Restriction Letter Available Only With

_ _ SM, _ _ FM

EP _ _

f

j

II

Not Available With



For More Information Learn more about how STT 3000 Smart Temperature Transmitter can provide true differential temperature measurement, visit our website www.honeywell.com/ps/hfs or contact your Honeywell account manager. Honeywell Process Solutions 1860 West Rose Garden Lane Phoenix, Arizona 85027 Tel: 1-800-423-9883 or 1-800-343-0228 www.honeywell.com/ps

Warranty/Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.

SmartLine and Smart Field Communicator are registered trademarks of Honeywell.

EN0I-5222September 2010 2010 Honeywell International Inc.


http://www.honeywell.com/ps/hfshttp://www.honeywell.com/ps

STT 3000 Smart Temperature Transmitter Specifications Foundation Fieldbus Model STT35F EN0I-6083 September 2011

Introduction Honeywells microprocessor based STT35F Smart Temperature Transmitters convert a primary temperature sensor input into a standard FOUNDATION Fieldbus output signal on a 2 wire signal plus power multidrop connection.

These universal temperature input models readily accept signals from a wide variety of industry standard thermocouples (T/Cs) or resistance temperature detectors (RTDs) as well as basic milliVolt or Ohms sensors. The output signal is either proportional to the measured variable or linerarized to temperature.

The STT35F output conforms to the low speed (H1) of the Fieldbus Physical Layer specification IEC 61158-2 (1993). The other protocol layers conform to the FOUNDATION Fieldbus section of the 8 part IEC 61158 standard. This is supported by all the worldwide instrumentation suppliers and enables multidrop field instruments to be powered via a single wire pair and communicate measurement, control, configuration and diagnostic data at 31.25kbps.

STT Features Includes Fieldbus Foundation standard Function blocks

to ensure full interoperable operation - Analog Input (AI), Control Bloc (PID), Resource Block (RB) and Transducer Block (XB).

Includes Link Master capability to assume Link Active Scheduler (LAS) role of controlling the deterministic message communications in the event of primary LAS loss.

Integral Digital Meter available without the need for an additional bus connection or power.

Fieldbus Simulate link available for loop commissioning/ troubleshooting.

Figure 1 STT35F module and Transmitter in Field Mount Housing with display indicator.

Includes Flash Memory for ease of software upgrade over the Fieldbus for changes or improvements in this emerging technology.

Post read validation of the measured signal before providing fresh output.

Includes sensor break detection on all input wires.

Configuration of the STT35F Function Blocks and the Fieldbus Application Parameters can be done with the National Instruments Configuration Toolkit or any other Fieldbus Foundation registered configurator.

Single model accepts input signals from a choice of primary sensors to satisfy varying applications requirements with minimum transmitter inventory.

Added Smart features include reading of the highest and lowest inputs, external cold junction compensation temperature at an isothermal block and engineering units displayed in degrees C, F, K, or R plus milliVolt and Ohms.


STT Features (continued) Smart transmitter personality with local or remote

interfacing means significant manpower efficiency improvements in commissioning, start-up, and ongoing maintenance functions. Write protect link included to safeguard configuration settings.

Suitable for DIN rail mounting or remote field mounting in a flameproof housing.

Unique, patented thermocouple tip resistance measurement gives predictive warning of imminent sensor failure for preventative maintenance.

Provides true differential temperature measurement of thermocouple or RTD inputs by individual linearization of each sensor reading and then computing the difference.

Suitable for true 4-wire Pt100 measurement (or 3- or 2-wire).

Write protect link included to safeguard configuration settings.

Supports dual thermocouple sensor inputs for redundant sensor operation.

Surge/ lightning protection options can be installed internally in housing or externally in conduit.

Standard digital cold -junction compensation function provides accurate and reliable temperature measurement over a wide ambient operating range.

The STT35F FOUNDATION Fieldbus Temperature Transmitter is approved for use in systems powered by FISCO and FNICO power supplies. FISCO, Intrinsically Safe, and FNICO, Nonincendive, parameters in addition to Entity parameters are included on the Control Drawing and in the Users Manual.

Description The STT35F transmitters are suitable as a direct replacement for any conventional or Smart temperature transmitter in use today. Their memory contains the characteristics of most commonly used temperature sensors.

This means that you can use the Fieldbus configuration tool to configure the transmitter for any of these sensors and it will automatically correct for their associated non-linearity.

The transmitter module can also be installed on a standard DIN rail (to EN50022) or remotely mounted in a flameproof housing designed for either surface or two-inch pipe stand mounting.

Transmitters can be preconfigured at the factory to your exact specifications or they will be shipped with factory default configuration - ready to accept your own configuration. The H1 low speed FOUNDATION Fieldbus protocol is aimed at the replacement of 4-20mA conventional or Smart transmitters by multidrop digital field devices with signal and power carried over a single wire pair and also meeting intrinsic safety requirements. Transmitters can be preconfigured at the factory to your exact specifications or they will be shipped with factory default configuration - ready to accept your own configuration.

Configuration of the field devices and the bus operating parameters can be performed from the system console or from Windows 95 or NT PC based configuration tools such as the National Instruments Configurator. The driving force behind Fieldbus is increased field intelligence and capabilities and these results in a wide range of available configuration selections such as the gain, integral, derivative settings in the PID control block, or its mode of operation - Manual, Automatic or cascade, or built in alarm settings etc.


Performance under Rated Conditions

Input

Type

Digital

Accuracy for

Maximum

Range Limits

Maximum Range Limits Digital

Accuracy

for Normal

Range

Limits

Normal Range Limits Standards

RTD: % of Max Span C F C C F

Pt100 0.01 -200 to 850 -328 to 562 0.1 -200 to 450 -328 to 842 IEC751:1986(=0.00385)

Pt200 0.01 -200 to 850 -328 to 562 0.1 -200 to 450 -328 to 842 IEC751:1986(=0.00385)

Pt500 0.02 -200 to 850 -328 to 562 0.1 -200 to 450 -328 to 842 IEC751:1986(=0.00385)

Pt100J 0.01 -200 to 640 -328 to 184 0.1 -200 to 450 -328 to 842 JISC 1604-81(=0.00392)

Ni500 0.04 -80 to 150 -112 to 302 0.1 -50 to 150 -58 to 302 Honeywell Type A

Cu 10 0.37 -20 to 250 -4 to 482 1.0 -20 to 250 -4 to 482 General Electric

Cu 25 T/C:

0.19 -20 to 250 -4 to 482 0.5 -20 to 250 -4 to 482 General Electric

B 0.14 200 to 1820 392 to 3308 1.0 550 to 1820 1022 to 3308 IEC 584-1 (ITS-90)

C 0.03 0 to 2300 32 to 4172 0.6 0 to 1650 32 to 3002 IPTS 68

D 0.03 0 to 2300 32 to 4172 0.6 330 to 1370 626 to 2498 IPTS 68

E 0.04 -200 to 1000 -328 to 1832 0.2 0 to 1000 32 to 1832 IEC 584-1 (ITS-90)

J 0.04 -200 to 1200 -328 to 2192 0.2 0 to 800 32 to 1472 IEC 584-1 (ITS-90)

K 0.04 -200 to 1370 -328 to 2498 0.3 -120 to 1370 -191 to 2498 IEC 584-1 (ITS-90)

N 0.06 -200 to 1300 -328 to 2372 0.3 0 to 1300 32 to 2372 IEC 584-1 (ITS-90)

R 0.09 -50 to 1760 -58 to 3200 0.5 500 to 1760 932 to 3200 IEC 584-1 (ITS-90)

S 0.08 -50 to 1760 -58 to 3200 0.5 500 to 1760 932 to 3200 IEC 584-1 (ITS-90)

T 0.14 -250 to 400 -418 to 752 0.2 -100 to 400 -148 to 752 IEC 584-1 (ITS-90)

NiNiMoly 0.03 0 to 1300 32 to 2372 0.3 780 to 1300 1436 to G.E. (IPTS - 68)

Radiamatic 0.6 420 to 1800 788 to 3272 0.7 780 to1800 1436 to Honeywell (RH)

milliVolts 0.01 -20 to 120mV 8 V -10 to 45 mV

Ohms 0.01 0 to 2000 0.15 to 2000

Note that the above Accuracy values are available merely by selecting the sensor type and range (i.e. without user calibration). Improvements of up to 2 times can be obtained for the accuracy by calibrating to the required LRV/URV values with simulated inputs from a calibrator box. All STT35F units pass through 20 hours of Environmental Stress Screening (ESS) by fast cycling between -40 and +85C to ensure maximum product reliability. During this ESS process, the ambient temperature compensation coefficients are determined for individual units and burned in transmitter memory to provide maximum performance over a wide range of operating conditions.


Specifications Operating Conditions

Parameter Reference conditions

Rated Condition Operative limits Transportation and storage

Ambient temperature 23C 2 73F 4

-40 to 85C -40 to 185F

-40 to 85C * -40 to 185F

-50 to 100C -58 to 212F

Humidity Rack Mounting %RH Mounted in EP %RH housing

10 to 55 10 to 55

5 to 95 5 to 100

5 to 100 5 to 100

5 to 100 5 to 100

Power supply Current draw 18mA constant current draw.

Supply Voltage and load Resistance

9.0 to 35Vdc at the transmitter terminals Dependent on number/ type of bus devices.

Vibration Maximum of 4g over 15 to 200Hz. (restricted to 3g with indication meter)

Shock Maximum of 40g

* = Short term operative limit of -50C (-58F)

Additional Specifications

Cold Junction Accuracy Total Reference Accuracy

0.25C Digital Accuracy of input + CJ Accuracy (T/Cs only) (example: transmitter with thermocouple Type J sensor and 0 to 200C range Total Reference Accuracy = 0.2 + 0.25 = 0.45oC

Digital Ambient Temperature Effect (per 10C change from 20C reference)

RTDs or Ohms : 0.029% of reading T/Cs or mV : 0.042% of reading

Cold Junction Rejection Effect 60:1 for changes from 23C ambientTotal Output Ambient Temperature Effect (ATE) Digital ATE + CJ rejection effect (T/Cs only)

Power Supply Voltage Effect 0.005% of span per Volt

Parameter

Description

Adjustment Range No limits to adjustments between the Maximum range and 1 eng. unit e.g. 1C

Damping time constant Adjustable from 0 to 102 seconds digital damping

Input to output galvanic isolation Input & output common mode isolation

Meets dielectric strength test of 1400Vac rms (50/60Hz) 2,000Vdc for 1 minute. Withstands dielectric test of 700Vac rms or 1,000 Vdc for 1 minute.

Common Mode Rejection 120dB (1 million to 1) from 50Hz to 50kHz

Series Mode Rejection 40dB (100 to 1) for 50 or 60Hz 0.5Hz (with internal software filter set to local power line frequency)

EMC compliance In compliance with 89/336/EEC, Electro Magnetic - Compatibility (EMC) Directive


Parameter

RFI Rejection 0.1% of span at 30V/m over 20 to 1,000MHz in explosion proof housing with shielded cables

Stability/Time Drift 0.05% of maximum span per year. Autocalibration against internal reference every second

Physical Mounting and Construction

Parameter DescriptionMounting DIN rail (top hat or G rail)

Explosion Proof/Flameproof housing with surface mounting or 2- inch pipe mounting (IP 66/NEMA 4X Rating) The FM/CSA explosion proof housing meets the applicable requirements of NEMA 7 and 9

Wiring Screw Terminals - M3.5x6.7mm nickel coated brass. Accepts up to 12AWG, 16AWG recommended

Net Weight Transmitter for DIN rail mount - 0.5kg (1.1 pounds) Transmitter in EP or XC housing - 1.6kg (3.6 pounds) Transmitter + indicator in housing - 2.4kg (5.2 pounds)

Materials of construction Transmitter module - Aluminum housing with baked on polyester paint cover. Noryl terminal block. EP housing Aluminum housing with baked on epoxy-polyester hybrid paint cover (beige) XC housing - Aluminum housing with baked on 2 coats epoxy resin cover (beige) ST02 housing - Aluminum housing with baked on 2 coats epoxy resin cover (red) 316 Stainless Steel housing available as a special.

Dimensions See Fig 3

Sensor/ cable entry (EP, XC or ST02 housing)

1/2 NPT electrical connection with optional adapters for M20x1.5, or 3/4 inch NPT


Physical Mounting and Construction

Thermowell & Probe Availability STT35F can be supplied integrally mounted with any of the previously listed standard resistance temperature devices (RTDs) and thermocouple (TCs) elements. Probe Types:

1/4" Rigid or spring loaded RTDs or T/Cs in Inconel or Stainless Steel sheaths in standard lengths from 3" to 24" (other lengths by request). Standard or heavy duty service. Locally mounted to the STT350 housing or remotely mounted into explosion-proof mounting heads. With (or without) probe lag hardware : Hex nipple, Straight nipple or Double lag and Union connections. Single or dual element availability; grounded or ungrounded

Additionally, the following types of Thermowells can also be provided as an integral thermal solution : Thermowell Materials: Carbon Steel, 304SS, 316SS, 316L SS, 446SS, Hastelloy B, Hastelloy C, Monel, Inconel 600 (other materials by request). Thermowell Types: Threaded well, Flanged well, or Socket well, (with or without thermowell lag extensions). Flange Types: Raised Face, Flat Faced and Ring Type Joint flange availability in 1", 1.5", 2" or 3" sizes. Flange ratings: ANSI 150, 300, 600, 900 and 1500 ratings.


Module front view Module +DIN clip

Figure 3 STT350 Transmitter and Optional Flameproof Housing Dimensions reference only mm (inches)


Model Selection Guides are subject to change and are inserted into the specifications as guidance only. Prior to specifying or ordering a model check for the latest revision Model Selection Guides which are published at: http://hpsweb.honeywell.com/Cultures/en-US/Products/Instrumentation/ProductModelSelectionGuides/default.htm

Model Selection Guide

34-44-16U-02Issue 33Page 1 of 4

STT 3000 Temperature Transmitter Model Selection GuideModels STT350 & STT35F Fieldbus

Instructions Select the desired Key Number. The arrow to the right marks the selection available. Make one selection from each table using the column below the proper arrow. A dot () denotes unrestricted availability. A letter denotes restricted availability. Restrictions follow Table VII.

I- _ - _ _ _ _ - _ _ _ _ - _ _ _ _ _ _ _ - _ _ _ - _ _ _ _ -

KEY NUMBER

STT350STT35F

TABLE I - Sensor Probe and Thermowell Accessories0

TABLE II - Transmitter Housing and Integral Meters (Select approval body certification in Table VII)00 _ _ EP _ _

_ _ 00 j

_ _ SM j_ _ FM

TABLE III - Configuration & Tagging00 _ _ TC _ _ FC _ __ _ 00 _ _ TG j

_ _ TB j

Note 1: Specify 8 digit customer I.D. when probe/well selected. See Price Pages 13:TP-1 to 16 for sensor/well pricing.Note 2: With a housing, 20 characters max. of customer information is available on the nameplate at no charge. (See 13:STT-OE-5 for ordering instructions.)Note 3: Remote Meter available as Model RMA300 (See Price Page 13:RM-1.) Note 4: Replaces Selection _ _ _ _ _US

STT35_

_ _ _ _

AvailabilityDescription Selection

Russian Certificate of Pattern Approval No. 2064 of Jan. 1988.

CE Mark:

STT350 Smart Temperature Transmitter Module (4-20mA/DE) *

Key Number II III IV VIIVIV

j Customer Tagging (Note 4)

316 SS Wired-on Customer I.D. Tag - (4 lines,

_ _ ME

j

Integral Meter (Note 3)

No Meter Supplied

* Use of STT350/35F within Class II or III, Division 1 or 2, Groups E, F and G requires the use of explosion-proof field mount housing option.

All modules carry the following approvals: (See Approvals Table VII for more information) All modules carry CE Mark and are in compliance with

EN 50081-2 and 50082-2.

STT35F Fieldbus Temperature Transmitter Module *

No Integral Sensor Probe or Thermowell Supplied

Fieldbus Digital Meter for Field Mount Housing

j

316 SS Wired-on Customer I.D. Tag (blank)

No Tagging RequestedTransmitter Configuration - (Fieldbus)

28 characters per line, customer specified information)

Explosion-Proof Field Mount Housing

(Note 2)

None - Factory Default Configuration Supplied Configuration Transmitter Configuration (see 13:STT-OE-5 for choices)

Analog Meter for Field Mount Housing

For Stainless Steel or Red Epoxy Painted Housing, select Table II EP _ _ and appropriate Table VI code.

No Housing Supplied Aluminum with beige epoxy coating

Digital Meter for Field Mount Housing

http://hpsweb.honeywell.com/Cultures/en-US/Products/Instrumentation/ProductModelSelectionGuides/default.htm


34-44-16U-02Issue 33Page 2 of 4 Availability

STT35 _

TABLE IV - Optional Equipment 000 _ _ _ _ _ DR _ _ _ _ _ kMB _ _ _ _ _ jSB _ _ _ _ _ j_ _ 0 _ _ _ _

1/2" NPT to M20 x 1.5 _ _ 1 _ _ _ _ (EEx d IIC Approved) _ _ 2 _ _ _ _ 1/2" NPT to 3/4" NPT _ _ 3 _ _ _ _

_ _ _ 00 _ _ External Lightning Protection - Mountable to Housing _ _ _ LP _ _ j

_ _ _ SP _ _ j_ _ _ _ _ 00 _ _ _ _ _ EF_ _ _ _ _ EN _ _ _ _ _ FR _ _ _ _ _ SP

TABLE V - Optional Extended Warranty Coverage & Certificates0 _ _ 1 _ _ 2 _ _ 3 _ _ L _ _ _ 0 _

_ _ 0 _ _ C

TABLE VI - Additional Features0000 ST01 j

Red Epoxy Painted Explosion-Proof Housing (Note 6) ST02 g 316 Stainless Steel Explosion-Proof Housing (Note 6) ST07 g

Pricing Table A Table VI

Note 5: Installation Guide, chosen Operator's Manuals and chosen Certificates are automatically shipped with unit. See 13:STT-OE-7 for additional manuals and alternate shipping.Note 6: Must be ordered with Table II EP _ _.

1 Adaptor

1 Adaptor

No Lightning Protection Supplied

2 Adaptors

No Adaptor(s) Supplied - 1/2" NPT Conduit Connection

No Mounting Arrangement Supplied

Standard Warranty

Internal Surge/Lightning Protection

Additional Warranty - 1 year Additional Warranty - 2 years

kj

jj

Lightning Protection

ST07

EPFM

Lifetime Warranty - 15 years

No Selection Red Epoxy Painted Housing Cap

Transmitter Configuration/ Calibration Certificate No Transmitter Configuration/ Calibration Certificate

No Certificate of Conformance/ Origin Certificate of Conformance/ Origin (D-0098-RD.A)

Optional Certificate (Note 5) (D-0097-RD.A)

French Version

Optional Extended Warranty

Additional Warranty - 3 years

Operator/User Manual

Spanish Version

None English Version (for STT35F Only) English Version (for STT350 Only) (4)

Mounting Arrangement

Stainless Steel Mounting Bracket for 2" Pipe Carbon Steel Mounting Bracket for 2" Pipe DIN Rail Mounting via 2 Clips (to Top Hat or "G" Rail)

316 SS Conduit Adaptor for Wiring

Entry

j

FSelection

EPME

g

_ D _

EPSM

EP00Table II

jg


. Availability

STT35 _TABLE VII - Safety Approval Body Selection Appearing on Housing Nameplate e

00


Class I, Div. 1, Groups B,C,D (with Indicato



Dust Ignition-Proof Class I, II, III, Div. 1, Groups A,B,C,D,E,F,G


j

j

* See ATEX installation requirements in Operator's Manuals EN1l-6162 & EN1I-6196

j

Intrinsically Safe

BR-Ex ia IIC T6, (Ta -50 to 40C), T5, (Ta -50 to 55C), T5, (Ta -50 to 85C)

6SBR-Ex ia IIC T6, (Ta -50 to 40C), T5, (Ta -50 to 50C), T5, (Ta -50 to 85C)

INMETRO(Brazil)

Flameproof BR-Ex d IIC T6, (Ta -50 to 80C), T5, (Ta -50 to 85C) 6D

IECEx


(Module only, IP 20)

CS

Flameproof, Zone 1, Intrinsically Safe,

Zone 0/1

Ex d IIC T6 (Ta = -50C to +80C)Ex d IIC T5 (Ta = -50C to +85C)


Enclosure IP 66/67

CA

Explosion-Proof



Intrinsically Safe

Approval Body

Nonincendive

Class I, Div. 2, Groups A,B,C,DIntrinsically Safe

Enclosure Type 4XOutdoor LocationSuitable for Class II, III, Div. 2, Groups F, G



Intrinsically SafeSuitable for

Suitable for

NonincendiveSuitable for

Approval Type Location or Classification

No approval body certifications included

Class II, III Div. 1, Groups E,F,G

Class II, III, Div. 2, Groups F, G

None

FM Approvals

Multiple Marking**, Int. Safe, Zone 0/1, or Flameproof, Zone 1, or Non-Sparking, Zone 2

Non-Sparking, Zone 2

Outdoor LocationIntrinsically SafeNonincendive

Enclosure Type 4X Class II, III, Div. 2, Groups F, G



Intrinsically Safe

Outdoor Location

j

SA


3N

3H

j

EEx nA, T5, T6, Zone 2 (Honeywell) Module to be installed in enclosure rated IP 54 minimumEEx ia IIC T4, T5, T6 EEx d IIC T5, T6 EEx nA, IIC T5, T6 (Honeywell) Enclosure IP 54 minimum

CSA

ATEX*

j

Enclosure Type 4X

EEx ia IIC T4, T5, T6 (Module)EEx d IIC T5, T6 Enclosure rated IP 66/67 j j

Class I, Div. 1, Groups B,C,D Class II, III, Div. 1, Groups E,F,G

Class II, III, Div. 1 Groups E,F,G

2J j

Class I, Div. 2, Groups A,B,C,D m1G

f

j

1C

Selection

m

m

j

0

1J

Instrinsically Safe, Zone 0/1 Ex ia IIC T4 (Ta = 70C) 4S

3DFlameproof, Zone 1

3S

j

f

F

2G m

** the box [] adjacent to the type of protection used on the equipment certification nameplate. Once a type of protection has been checked on the nameplate, the equipment shall not be reinstalled using any of the othercertification types.

The user must determine the type of protection required for installation of the equipment. The user shall then check


34-44-16U-02Issue 33Page 4 of 4

RESTRICTIONS

Table TableII EP _ _II EP _ _II EP _ _II 0000

Notes: See 13:STT-9 and User's Manual for part numbers.See 13:STT-OE-5 for OMS Order Entry Information including tagging, transmitter configuration,

manuals, certificates, drawings and SPINS.To request a quotation for a non-published "special", fax RFQ to Marketing Applications at 602 313-6155.

Ordering Example: STT350-0-EPME-0000-0000000-000-0000-0000

Selection

II

Selection

km

g

Restriction Letter Available Only With

_ _ SM, _ _ FM

EP _ _

f

j

II

Not Available With


Warranty/Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose.

Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.

Fieldbus is a trademark from Foundation Fieldbus

For More Information Learn more about how STT 3000 Smart Temperature Transmitter can provide true differential temperature measurement, visit our website www.honeywell.com/ps/hfs or contact your Honeywell account manager. Honeywell Process Solutions 1860 West Rose Garden Lane Phoenix, Arizona 85027 Tel: 1-800-423-9883 or 1-800-343-0228 www.honeywell.com/ps

EN0I-6083September 2011 2011 Honeywell International Inc.

http://www.honeywell.com/ps/hfs

Actuators_tab.pdf61-86-03-14OverviewHoneywells HercuLine 2000 series actuators are low torque, precision electric actuators incorporating all of the easy-to-use, high quality, and reliable features of the traditional HercuLine actuators. Ensuring processes operate at maximum efficiency, with minimal downtime, and lowest lifetime cost requires precision and high reliability HercuLine actuators. They are industrial rated and engineered for very precise positioning of dampers and valves. They perform especially well in extremely demanding environments requiring continuous duty, high reliability, and low maintenance. HecuLine 2000HercuLine 2000 actuators are used in on/off power to open/close or position proportional with 135 or 1000 ohm feedback applications. HercuLine 2001HercuLine 2001 and 2002 Smart actuators are used in current proportional or digital control applications. Access to all actuator parameters for real-time business and maintenance decisions is standard through Modbus RTU, local display, or via HercuLink Palm PDA softwareHercuLine 2002 actuators have additional standard features such as non-contact position sensing and slidewire emulation output. HercuLine 2002HercuLink software enables calibration, configuration, and access to maintenance data using your Palm PDA.Smart Features HercuLine 2001 and 2002RS485/Modbus RTU Communication - Modbus RTU communication is standard allowing seamless networking of Honeywell control products.Alarm Functions Alarms may be assigned to relay outputs or may be accessed through the Modbus network. Alarms can be triggered from stall, temperature limits, motor cycle count, out of automatic mode, digital input, position, input failure, position sensor failure, power up failure, and more.Characterization Programmable linear, equal percentage, quick opening, or user configured 20-point characterization.Failsafe the actuator can be programmed to drive open, closed, remain in-place, or drive to a user specified position on loss of input signal or position sensor.Split range operation programmable and infinitely adjustable.Factory Calibration stored in non-volatile memory and can be restored at any time.Digital Input Override A digital input is provided that can be programmed to drive the actuator open, closed, remain in-place, or to a user specified position on contact closure for emergency situations.Health Monitoring A standard feature on all HercuLine Smart actuators accumulates information about actuator operation. The information then can be used to evaluate and determine predicted or scheduled maintenance periods. Parameters monitored are accumulated stall time, exceeded thermal operating rating of the actuator, and number of motor starts in a region of travel, total travel and current actuator travel.Input Filter Setting Four programmable combinations - none, spike, low pass, or spike + low pass filter.Configuration security Password protection is provided to prevent tampering, allowing users to lock out some, all, or no groups of setup parameters.Direction of rotation programmable.Input Signals 0/4 to 20 mA, 0/1 to 5 Vdc, 0 to 10 Vdc, Digital RS485 Modbus RTU protocol, or Series 90 control.Output Signals 0/4 to 20 mA, 0/1 to 5 Vdc or slidewire emulation.Accurate Positioning Motor/gear train provides accurate positioning with almost instantaneous start/stop characteristics.Stall Alarm provides alarm output in the event of actuator stall due to overload.Smart OptionsHercuLink Software loaded onto the users Palm PDA, laptop PC or desktop computer. This software allows you to configure or calibrate the actuator. In addition, maintenance information may be read, stored and later loaded in CSV format to the users computer for maintenance tracking.HART Communication For HART users optional HART communications provides access to calibration, configuration, and maintenance data. In addition, the HART communications option is structured to work with the HART Asset Management Features.Local HMI Configuration Optional keypad and high intensity display is available (Figure 1). The display may be rotated in 90 increments for actuator mounting orientations other than horizontal.Non-contact position sensing (NCS) HercuLine 2002 only. See description.Slidewire Emulation (SEC) HercuLine 2001 and 2002 only. See description.Auxiliary Relay Outputs Programmable relay outputs can be used in place of auxiliary switch outputs to provide additional functionality such as indication of alarm status, control of other equipment, or to indicate position. Battery Powered 232/485 converter and cable used to connect the Palm PDA to the HercuLine actuator for communication.Description Non-Contact Position SensingAvailable in the HercuLine 2002 actuator. The technology is a variable inductance, non-contact position sensor mounted directly to the actuator output shaft providing precision position sensing from 0 to 150 degrees (Figure 3). This technology eliminates maintenance items such as wipers, bearings, as well as static friction, hysteresis and electrical noise over a wide range of demanding environmental conditions. It is available in the HercuLine 2002 actuator and typically used in very demanding applications where downtime is not an option.Slidewire EmulationAvailable in the HercuLine 2001/2002 actuator. The Slidewire Emulation Circuit (SEC) emulates the proportional voltage output of a typical slidewire through a high impedance circuit. The voltage output is proportional to the supply voltage and shaft position. If ordered on the 2002 model, a non-contact position sensor is used to determine shaft position in place of the slidewire. It is available in the HercuLine 2001/2002 actuator and typically used in very demanding applications where downtime is not an option. Potentiometer SensingAn advanced high cycle film potentiometer for position sensing for true position feedback is available as an option on the HercuLine 2000 BMU model and standard on HercuLine 2001 EEU model.Self-locking/releasing Gear TrainThe worm gear output combination is self-locking and self-releasing and maintains position upon loss of power. It is designed to hold greater than two times the rated output torque in a back-driving condition. This design provides superior reliability without the maintenance associated with other self-locking and brake mechanisms.General Features Motor - no burn out motor can be stalled up to 100 hours without damage to the actuator. Duty Cycle Continuous duty cycle Any position mounting the actuator may be mounted in any orientation without degrading performance. Power Requirements Low power consumption 120/240 Vac, 50/60 Hz, single phase < 0.6/0.3 Amp. Enclosure Rugged, Die cast aluminum NEMA 4X industrial grade enclosure. Low Maintenance Simple-proven design means high reliability/low maintenance. Limit Switches Two end-of-travel electric limit switches are supplied as standard equipment with all HercuLine 2000 series actuators. Warranty Exceptional warranty Certification CSA (pending), UL, CEGeneral Options Auxiliary Switches up to four additional SPDT switches are available. Manual Operation a manual hand wheel is optional and used to operate the actuator when power is not available. Auto-Manual electric hand switch with auxiliary contacts indicating an "Out-of-Auto" position is available for local electric control. Competitive Mounting Plates to adapt the HercuLine actuators to Invensys (Barber-Colman) or Siemens (Landis & Staefa) mountings. Linkage assemblies Pushrod assemblies for valve or damper connection.Optional Local Display and Keypad for HercuLine 2001 and 2002A local display and keypad is optional for configuration and set-up (Figure 2). A high intensity 10-character LED display and simple push buttons provide quick access for actuator set up and status information. If relay outputs are specified, all configurations can be done through either the local HMI interface or the HercuLink configurator. HercuLink Palm PDA software or HART communications is available for those ordering units without the display and keypad.Figure 1 Local HMI (Display and Keypad)Non-Contact SensorFigure 2 Non-Contact Sensor Assembly (HercuLine 2002)HercuLink Computer InterfaceHercuLink Computer software enables access to programming and communication functions available as standard with the HercuLine 2001 and 2002 actuators without the added expense of the keypad & display HMI. Using a Palm( PDA, laptop PC or desktop computer, HercuLink software, and a RS232/485 converter users may configure, calibrate, and access maintenance information locally or remotely to the actuator.Using HercuLink software the computer may be used as a master device over a Modbus network to access information to/from the actuators and to control the device. Set-up configurations may also be stored on the computer for download to other HercuLine devices. Information may be stored on the users PC in CSV format for use in preventative maintenance programs. Certified on Palm m125, m130, and m505. Compatible with Palm OS3.5 or higher. Compatible with Windows 2000 or XP operating systems Minimum system requirements: Windows 2000 (w/service pack 2), Windows NT (w/service pack 5), Windows ME, Windows XP 200 MHz Pentium with 64 Megs RamSet Up/Configuration Parameters for Keypad & Display or HercuLink SoftwareConfiguration parameters are logically grouped and accessed using the local HMI. Actuator calibration is also accomplished through a simple procedure using the keypad. By pressing the SETUP button on the HMI, you can step through the set up groups that contain all of the configuration parameters. The table below summarizes the configuration parameters available within the various set up groups. Full details of all configuration parameters are found in the HercuLine 2000 Series Actuator Installation, Operation and Maintenance Manual, document number 62-86-25-10.Set Up GroupConfiguration Parameter Selections/SettingsSET INPUT( Selects various parameters that define actuator operation.IN TYP Input Actuation TypeINP HI Input High Range ValueINP LO Input Low Range ValueFILTYP Input Filter TypeLPFILT Low Pass Filter Time ConstantDirect Actuator RotationDband Input Deadband FSFTYPH FailsafeHI TypeFsFVALH FailsafeHI ValueFSFTYPL FailsafeLO TypeFsFVALL FailsafeLO ValueCHAR Input Characterization TypeCUST Custom Characterization TypeSET RELAY( When the actuator is equipped with optional relays, this set up group allows you to set relay action for various actuator operating conditions. Contact closure can be wired to external annunciators or alarm points to indicate conditions for any of the Relay Types. RTYPnn Relay TypeInput RangePosition RangeDeviationUpper or Lower Limit Travel Temperature High or Low Cycle CountMotor StalledManual ModePower Up Test FailureInput Signal FailurePosition Sensor Signal FailureDigital Input ClosureTotal Degrees TraveledRnnVAL Relay ValueRnn HL Relay High/LowRLYnHY Relay HysteresisSET CUROUT( Selects the current (or voltage) output range of the actuator.CUROUT - Output Signal Range4 20 mA 0 20 mA1 5 V 0 5 VOr SWESET COMM( Actuator can be defined as a master or slave device on a Modbus RTU RS-485 loop. Operating set point can be transmitted to the actuator and operating status can be read when connected to supervisory control systems.COMM Communications ParametersADDRES Device AddressBAUD Baud RateXmtDLY Response DelayDBLBYT Floating Point Data FormatSET DIGINP( Selects digital input action upon contact closure.DIGINP Digital Input StateEndpos End Position ValueSET DISPLA( Selects desired decimal places and engineering units for local display.DECMAL Decimal Point LocationEUNITS Units DisplayUNITS Display UnitsCAL INPUT, MTR, CURENT( If needed, field calibration of the actuator input, motor position and actuator output can be performed using the local keypad and display.SET LOCK( Enables lock out or access to selected set up group parameters and calibration values.LOCKID Set Security Password LOCK Lock OutMAENAB Mode button lockoutREAD STATUS( Displays failsafe condition and the results of various diagnostics performed during power up.FAILSF FailsafeRAMTST RAM Test DiagnosticSEETST Serial EEPROM Test DiagnosticCFGTST Configuration Test DiagnosticCALTST Calibration Test DiagnosticSET DRVINF( Allows access to actuator device information.VERSON Firmware VersionSPEED Stroke SpeedPOWER Power Input Voltage and Line FrequencyTAG Tag NameDMFG Manufacturing DateLREP Date of Last RepairLCAL Date of Last Field CalibrationREPTYP Repair TypeSET MAINT( Allows access to parameters that monitor operating conditions.TEMP Actuator TemperatureTEMPHI High Temperature LimitTEMPLO Low Temperature LimitACSTA Accumulated Stall TimeSTARTS Accumulated Motor StartsRLnCNTS Relay Cycle CountsREGNn Accumulated Motor StartsTOTDEG Total degrees traveledMANRST Reset Maintenance StatisticsLD CAL Restore CalibrationLD CFG Restore ConfigurationSYSRST System RestartSpecifications GeneralPhysicalWeight2000: 25 lb. (11.36 kg)2001,2002: 27 lbs. (12.27 kg)EnclosurePrecision-machined die cast aluminum housing, finished in light gray powder coat epoxy.Gear TrainAlloy steel, high efficiency steel spur gear primary train. Precision ground, self-locking/self releasing worm gear final mesh.Mechanical StopsFactory set at 90 or 150 (+/-5).Storage Temperature40 C to +93 C (40 C to +200 F)Relative Humidity0 % to 99 % R.H. non-condensing over the full operating temperature range.Scale0 % to 100 % corresponding to full crank arm travel.Crank ArmAdjustable radii 1.0 in (25.4mm) to a maximum of 2.8 in (71.1mm). Position adjustable through 360 rotation. Output Shaft0.625+/-.005 in (15.88 +/-.13mm) diameter (round)Rotation90 or 150 degrees between 0 % and 100 % on scale, limited by mechanical stops.Manual Hand wheel (option)Provides a means of positioning the actuator in the event of a power failure or set-up.LubricationTexaco Starplex 2 EP GreaseOutput Torque/Full Travel Stroking TimeTorque lb-in (N M)50 / (6.0)100 / (11.5)200 / (22.5)400 / (45.0)400 / (45.0)50 Hz (90(/150()4.5 / 7.59 / 1518 / 3036 / 6054 / 9060 Hz (90(/150()4 / 67 / 1215 / 2530 / 5045 / 75ElectricalMains Supply100-130 Vac single phase, 50 Hz or 60 Hz200-240 Vac single phase, 50 Hz or 60 HzMotorInstant start/stop, non-coasting, non-burnout, continuous duty, permanent magnet, synchronous induction motor. Can be stalled up to 100 hours without damage.Motor Current= No load = full load = locked rotor = 0.4 amp for 120Vac, 0.2 amp for 240 VacLoss of PowerStays in place on loss of powerLocal Auto/Manual SwitchOptional Allows local and automatic operation of the actuator.End of travel Limit SwitchesStandard adjustable to limit actuator travel to less than 90 or 150 degrees respectivelyAuxiliary Switches/RelaysOptional Up to 4 additional SPDT switches rated at (11 A at 277 Vac).CertificationsApprovalsCSA/UL (Standard)CE Compliant (optional)Enclosure RatingType 4 (NEMA 4), IP66 (standard)Torque Settings of Crank Arm BoltsClamp Bolt88 lb-in (10 N-m)Electrical and Performance Specifications HercuLine 2000 SeriesHercuLine 2002HercuLine 2001HercuLine 2000Input SignalsAnalog: 0/4 to 20 mA (With CPU PWA jumper in current position) 0/1 to 5 Vdc 0 to 10 VdcDigital: Modbus RTU (RS485)Analog: 0/4 to 20 mA (With CPU PWA jumper in current position) 0/1 to 5 Vdc 0 to 10 Vdc Series 90 controlDigital: Modbus RTU (RS485)120 Vac drive open/120 Vac drive close240 Vac drive open/240 Vac drive closeIsolationInput signal, output signal and power are isolated from each other.NALoad Requirement (4-20)Current Out 0 to 1000 ohmsNAInput Impedance0/4 to 20 mA0/1 to 5 Vdc0-10 Vdc250 ohms 10 K ohmsNAFeedback0 to 20 mA, 4 to 20 mA0 to 5 Vdc & 1 to 5 Vdc with 250 ohm resistor, (0 to 16 Vdc with 800 ohm resistor)Dual output 1000 ohms over 90 degrees (135 ohms with 158 resistor)Dual output 1000 ohms over 150 degrees (135 ohms with 158 resistor)Slidewire emulation - Provides output voltage ratiometric to shaft position and potentiometric to supply voltage (1 Vdc to 18 Vdc) without a slidewire. Emulates a 100 ohm to 1000 ohm slidewire. 10 mA output maximum.CommunicationsModbus RTU or optional HARTNAOperating Temperature40C to +75 C (40F to +170 F)-40C to +85 C (-40F to +185F)Position sensingNon-contact position sensor1000 ohm film potentiometerOptional dual 1000 ohm film potentiometersSensitivity0.2 % to 5 % of 90 span, proportional to deadbandNAHysteresisLess than 0.4 % of full scaleNADeadband0.2 % to 5 % of 90 span, programmable. Shipped at 0.5 %NARepeatability0.2 % of 90 spanNARepositions (minimum @ 90 or 150 degree stroke)Table 1 option 050-Table 1 option 100- Table 1 option 200- Table 1 option 400- Table 1 option 600-160 290 450 700 900 120 250 400 400 400 500 Voltage/ Supply Stability0.25 % of span with +10/15 % voltage changeNATemperature CoefficientLess than ( 0.030 % of span per degree C for 0 C to 50 CLess than ( 0.05 % of span per degree C for 40 C to 75 CNAZero Suppression90 % of span.NAInput FiltersSelectable spike and low pass filters.NASolid State Motor ControlTwo triac switches for clockwise or anti-clockwise motor operation. Transient voltage protection provided.NAFailsafe operationIf input signal exceeds configured input range. Selectable and adjustable.NADirection of RotationField programmableWire swap Duty CycleContinuousProgrammable FunctionsSelectable and configurable operating parameters:NA Input range Input filtering Input characterization Security Digital Input action Deadband Failsafe on loss of input signal Failsafe on loss of position sensor Direction of rotation Relay closure action Communication parameters Split range operation Output range AlarmsNote: Model SA2003 is a replacement for M640A Actionator Manuals for legacy actuators are available at the link below:http://hpsweb.honeywell.com/Cultures/en-US/Products/Instrumentation/ActuatorsHercuLine/legacy/manuals/documents.htmActuator Crank ArmThe HercuLine 2000 Series Actuators come standard with a 2.8 inch (71.12mm) crank arm (Figure 4). The crank arm uses linkage kits (above). Adjustable radius (1.0 in (25.4mm) to 2.80 in (71.12mm)). Position adjustable through 360 rotation.Figure 4 Standard 2.8 (71.12mm) Crank Arm Figure 5 Crank Arm with optional ball joint and push rodOutline Dimension DrawingsModel Selection GuideModel Selection Guides are subject to change and are inserted into the specifications as guidance only. Prior to specifying or ordering a model check for the latest revision Model Selection Guides which are published at http://hpsweb.honeywell.com/Cultures/en-US/Products/Instrumentation/ProductModelSelectionGuides/default.htmWarranty/RemedyHoneywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use.While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.Word BookmarksHMINonfig3fig4

62-86-03-100BOverviewOverview To operate with maximum efficiency and improve process uptime, state-of-the-art control systems require accurate, responsive, and repeatable actuation of final control devices. Actuators are often overlooked when considering maintenance and ancillary support costs, yet they play an important role in system performance and can directly impact your companys bottom line.Honeywell's 10260A medium torque industrially rated rotary actuator is engineered for exceptional reliability, accurate positioning, and low maintenance. Designed for very precise positioning of dampers and quarter turn valves, the 10260A performs especially well in extremely demanding environments requiring continuous-duty, high reliability, and low maintenance. Typical applications include furnace pressure dampers, fuel/air ratio valves, windbox dampers, coal mill dampers, scoop tubes, and Fluid Gyrols.1BActuator OperationActuator Operation2BFeaturesFeaturesSpur gears and a single reduction worm/worm gear combine with a synchronous induction AC motor for accurate and repeatable positioning of final control elements. Accurate PositioningMotor/gear train provides accurate positioning with instantaneous start/stop characteristics EnclosureRugged, industrial grade enclosureThe worm/worm gear combination also functions as a brake, capable of holding greater than two times the output torque in a back-driving condition. Non-Contact Position SensingNon-contacting sensing lowers maintenance costs and improves performance.Control options are available to interface with a modulating 4-20 mA input signal or position proportional (3 wire/PAT) and 4-20 mA customer feedback. Internal balance, customer feedback, and patented slidewire emulation is provided by a non-contacting position sensor. Low MaintenanceSimple-proven design means high reliability/low maintenance. Duty Cycle100 % duty cycle motor. TorqueHigh torque capability in small package (10 to 300 lb-ft of torque) WarrantyExceptional warranty 18 months from shipment date Control Signals4-20 mA, 1-5 Vdc, Position proportional (PAT), Open/close (contact closure) CertificationCSA, UL and CE available Output Signals0/4-20 mA, 0/1-5 Vdc (0-16 Vdc), and slidewire emulation.3BNon-Contact Position SensingNon-Contact Position Sensing The Honeywell 10260A series actuators implement a variable inductance, non-contact position sensor mounted directly to the actuator output shaft providing precision position sensing from 0 to 90 degrees. This technology eliminates maintenance items such as wipers, bearings, as well as static friction, hysteresis and electrical noise over a wide range of demanding environmental conditions. Power RequirementsLow power consumption 120/240 Vac, 50/60 Hz, single phase < 1 amp. Full Travel SpeedFull stroke travel speeds from 10 to 60 seconds (90 degree travel, 60 Hz supply) Manual OperationAll 10260A series actuators are supplied with a manual handwheel to operate the actuator when power is not available.4BSlidewire EmulationSlidewire EmulationHoneywell Slidewire Emulation provides backward compatibility for three-wire position proportional control schemes while eliminating maintenance and control problems associated with slidewire wear. Auto-Manual electric handswitch with auxiliary contacts indicating an "Out-of-Auto" position is available for local electric control.The Slidewire Emulation Circuit (SEC) emulates the proportional voltage output of a typical slidewire through a high impedance circuit. The voltage output is proportional to the supply voltage and shaft position. A non-contact position sensor is used to determine shaft position in place of the slidewire. Output Shaft HardwareAll 10260A series actuators are supplied with an adjustable radius and adjustable position crank arm. Optional 12 crank arm, linkage kits, and direct coupling hardware are available. Limit SwitchesAll 10260A series actuators are supplied with two end-of-travel electric limit switches. Up to 4 additional SPDT auxiliary switches are available.This high impedance slidewire emulation circuit accepts supply voltages up to 18 Vdc and emulates voltage outputs typical of slidewires up to 1000 ohmsNCS AssemblySpecificationsGeneral5BSpecificationsGeneralPhysical40 lb. (18 kg) netWeightPrecision-machined Aluminum alloy casting, finished in light gray powder coat epoxy.EnclosureAlloy steel, high efficiency steel spur gear primary train with safety fused idler gear. Precision ground, self-locking/ self-releasing worm gear final mesh.Gear trainTo prevent over-travelMechanical stops30 C to +85 C (20 F to +185 F)Operating Temperature40 C to +93 C (40 C to +200 F)Storage TemperatureFully operable over the range of 0-99 % R.H. non-condensingRelative Humidity0 % to 100 % corresponding to full crank arm travel.ScaleAdjustable radii (1-7/16" to a maximum of 5"). Position adjustable through 360 rotation. Optional 12 crank arm adjustable 0-12 radii.Crank Arm1" diameter, 1-1/2" long is standard on 10261A, 10262A, 10264A, 10266A, 10267A, 10268A. 1" diameter, 2" long is standard on 10263A, 10265A and 10269A optional on other models.Output Shaft90 degrees between 0 % and 100 % on scale, limited by mechanical stops.RotationField selectable via switch and jumper. Default = CCW (determined looking into the shaft)Direction of RotationProvides a means of positioning the actuator in the event of a power failure or set-up.Manual HandwheelTexaco Starplex 2 EP GreaseLubricationBussmann GDB1.6: 1.6 Amp FastLittlefuse 312001: 1.0 Amp FastFusesOutput Shaft Speed sec/90(@60Hz @50HzTorque Lb-ft N-M Model #Output Torque/Full Travel Stroking Time10 1220 2440 4860 7220 2440 4860 7240 4860 7210 1520 2740 5560 8040 5580 110150 200 200 270300 40010261A10262A10264A10266A10267A10268A10269A10263A10265A120 Vac single phase, 50 or 60 Hz240 Vac single phase, 50 or 60 HzPower InputInstant start/stop, non-coasting, non-burnout, continuous duty permanent magnet synchronous induction motor. Can be stalled up to 100 hours without damage.Motor= No load = full load = locked rotorMotor Current240 V, 50/60 Hz 120 V, 50/60 HzModel No.0.3 A (72 VA)0.5 A (120 VA)0.3 A (72 VA)0.4 A (48 VA)1.0 A (120 VA)0.8 A (96 VA)10261A, 62A, 64A, 66A10263A, 10265A10267A, 68A, 69AStays in placeLoss of PowerOptional allows local and automatic operation of the actuator.Local Auto/Manual SwitchElectricalStandard Two SPDT end of travel limits Limit SwitchesOptional Up to 4 additional SPDT switches rated (10 A at 125 Vac, 5 A at 250 Vac)Auxiliary SwitchesCertificationsCE Compliance/CSA/ULApprovalsTorque Settings of Crank Arm BoltsStandard Arm (Part Number 087449) (1-7/16-5 in. adjustment): 85 lb-ft.Optional Long Arm (Part Number 154007) (0-12 in. adjustment): 85 lb-ft.Clamp BoltStandard and long arms: 30-35 lb./ftRod End Bolt6BSpecification Actuator with Motor Positioner BoardSpecification Actuator with Motor Positioner BoardElectricalInput: 4-20 mAInput Signals1 Vdc to 5 Vdc with appropriate shunt resistor for current range (Resistor: 250 ohms 0.1 % Part Number: 070756)Input ImpedanceInputInput Impedance250 ohms10 K ohms10 M ohms4-20 mA1-5 V with fail-safe Jumper W21-5 V without fail-safe Jumper W20.20 % to 5 % span adjustable. Shipped at approximately 0.5 % spanSensitivityLess than 0.4 % of full scaleHysteresis( 0.25 % of span Linearity0.2 % spanRepeatability0.25 % of span with +10/15 % voltage changeVoltage/ Supply StabilityLess than ( 0.03 % of span per degree C for 0 C to 50 CLess than ( 0.05 % of span per degree C for 30 C to 85 CTemperature Coefficient100 % of spanZero SuppressionAdjustable to smooth input signalInput Filter5 VdcMaximum Input VoltageTwo triac switches for raise-or-lower motor operation. OutputIf input signal falls below 2% of span, there are four choices selected by a movable jumper: stop, go full upscale, go full downscale, or go to a selected (adjustable) position.Fail-safe operationInput is isolated from powerIsolation 7BSpecification Actuator with Output BoardSpecification Actuator with Output BoardElectrical0-20 mAFeedback signals4-20 mA1-5 Vdc with 250 ohm resistor0-16 Vdc with 800 ohm resistorProvides output voltage ratiometric to shaft position and potentiometric to supply voltage (118 Vdc) without a slidewire. Emulates a 100 ohm to 1000 ohm slidewire. 10 mA output maximum.Slidewire EmulationOutput is isolated from power and input signal IsolationCurrent Out 0-1000 ohmsLoad Requirement8BTurnbuckle Linkage Kits (Table V, Option E)Turnbuckle Linkage Kits (Table V, Option E)These kits are to be used where short lengths are required. These lengths range from 12 inches to 24 inches and refer to the rod end center-to-center distance. All turnbuckle kits include the turnbuckle, load rod end (left-hand thread), connecting rods and locking nuts. The nut and bolt used to connect the rod end to the load are supplied by the Customer. The actuator rod end (right-hand thread), nut and bolt are supplied with the actuator.Turnbuckle Linkage Kit9BPipe Linkage Kits (Table V, Option E)Pipe Linkage Kits (Table V, Option E)These kits are used for linkage lengths from 24 to 120 inches. All pipe linkage kits include the mechanical pipe couplings, load rod end (left-hand thread), connecting rods and locking nuts. The Customer must supply a piece of schedule 40 pipe* (Both ends with right-hand NP threads) and a nut and bolt to connect the rod end to the load. The actuator rod end (right-hand thread), nut and bolt are supplied with the actuator.Pipe Linkage Kit*Pipe length = Overall linkage length minus (-) 17 inches10BActuator Crank Arms11BProjecting Scale Option (Table V, Option B)Projecting Scale Option (Table V, Option B)Actuator Crank ArmsThe projecting scale option is available for customers whose actuators are direct coupled or positioned such that it would be impossible to read the standard scale on the actuator. The projecting scale sits above the actuator and can be read at a distance from the front side of the actuator as well as the normal shaft side of the actuator.The 10260A Series Actuator comes standard with a 6 crank arm and there is an optional 12 crank arm that is adjustable from 0 to 12.The 10260A Series Actuator crank arm uses a standard rod end to compliment the turnbuckle and pipe linkage kits. The crank arm connects the link rod using a rod end and a hex link rod adapter. For applications which use a link rod, a link rod adapter is available as an option in the MSG.Projecting Scale OptionStandard 6 Crank ArmModel Selection Guide12BModel Selection GuideReference 62-86-16-17Outline and Dimensions of 10261A, -62A, -64A, -66A, -67A 68A and 69A ActuatorsOutline and Dimensions of 10263A and 10265A ActuatorsWarranty/Remedy13BWarranty/RemedyHoneywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use.While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.

62-86-03-12OverviewHoneywells HercuLine 10260S Smart actuators incorporate all of the high quality and reliable features of the traditional HercuLine actuators plus the added benefits of a microprocessor-based enhanced electronics unit (EEU). These additional benefits provide: Faster set-up and commissioning Network capability Health parameter monitoring for proactive maintenance planning. HercuLine 10260S Smart actuators enable operation at maximum process efficiency, minimal downtime, and access to all actuator parameters for real-time business decisions.Honeywells 10260S actuators are industrial rated and engineered for very precise positioning of dampers and valves. The HercuLine 10260S performs especially well in extremely demanding environments requiring continuous duty, high reliability, and low maintenance. Typical applications are furnace pressure dampers, gas/air valves, windbox dampers, coal mill dampers, and more.Actuator OperationMicroprocessor-based electronics continually monitor the performance, health, and position of the actuator for repeatable positioning and response to demand signal. When instructed to move, the enhanced electronics unit fires the appropriate triac on the motor drive circuit to position the motor. Actuator position sensing is via a non-contact position sensor that is continually monitored by the electronics.Spur gears and a single reduction worm/worm gear combine with a synchronous AC induction motor for accurate and repeatable positioning of final control elements.The worm/worm gear combination also functions as an anti-backdrive mechanism, capable of holding two times the rated output torque in a back-driving condition.Figure 1 HercuLine 10260S Smart ActuatorFeaturesPerformance ( Accurate Positioning Motor/gear train provides accurate positioning with almost instantaneous start/stop characteristics. Non-Contact Position Sensing Non-contacting sensing lowers maintenance costs and improves performance. Duty Cycle Continuous duty cycle motor. No burn out. Full Travel Speed Full stroke travel speeds from 10 to 60 seconds (90 degree travel, 60 Hz supply). Torque High torque capability in small package (10 to 300 lb-ft). High Accuracy Typically 0.25% of 90 span. High repeatability Typically 0.2% of 90 span Characterization Linear, square root, or user configured 21-point characterization allows tailoring of control for specific applications. Input Filter setting Four programmable combinations of input filter settings are provided to accommodate various customers needs. The combinations are none, spike, low pass, or spike + low pass filter. Deadband Deadband is programmable between the values of 0.2% to 5% of 90 span.Operation ( Control Signals 0/4 to 20 mA, 0/1 to 5 Vdc, 0 to 10 Vdc, Digital remote setpoint (RS485 Modbus RTU protocol). Output Signals 0/4 to 20 mA, 0/1 to 5 Vdc and slidewire emulation. Power Requirements Low power consumption 120/240 Vac, 50/60 Hz, single phase < 1 Amp. Manual Operation All 10260S series actuators are supplied with a manual hand wheel to operate the actuator when power is not available. Auto-Manual electric hand switch with auxiliary contacts indicating an "Out-of-Auto" position is available for local electric control. RS485/Modbus RTU Communication Simple and easy to use Modbus RTU communication is standard with all 10260S actuators allowing seamless networking of Honeywell control products. Hart Communication For Hart users, optional HART communications provides access to calibration, configuration, and maintenance data. In addition, the HART communications option is structured to work with the HART Asset Management Features. Auxiliary Outputs Two types of auxiliary outputs can be specified, SPDT switches or electromechanical relay outputs. Relay outputs can be programmed to output alarm conditions, provide control of other equipment, or indicate status. Alarm Functions Alarms may be assigned to relay outputs or may be accessed through Modbus. Alarms can be triggered from stall, temperature limits, motor cycle count, out of automatic mode, digital input, position, input failure, position sensor failure, power up failure, and more. Local HMI Configuration An integral keypad and high intensity display is available for non-intrusive local configuration of the actuator (Figure 2). Configuration security Password protection is provided, allowing users to lock out some, all, or no groups of setup parameters to prevent tampering. Factory Calibration Factory calibration is stored in non-volatile memory and can be restored via the local HMI at any time. Direction of rotation Direction of rotation on increasing input signal is programmable. Split range operation Split range is programmable and infinitely adjustable. Digital Input Override A digital input is provided and is programmable to provide override of all other input signals as an emergency override of control. The digital input can be programmed to drive the actuator open, closed, remain in-place, or to a user specified position on contact closure. Failsafe When input signal exceeds high or low range limits (or input signal failure), the actuator can be programmed to drive open, closed, remain in-place, or drive to a user specified position.Construction ( Enclosure Rugged, industrial grade enclosure. Low Maintenance Simple-proven design means high reliability/low maintenance. Output Shaft Hardware All 10260S series actuators are supplied with an adjustable radius and adjustable position crank arm. Optional 12 crank arm, linkage kits, and direct coupling hardware are available. Limit Switches Two end-of-travel electric limit switches are supplied as standard equipment with all 10260S series actuators. Warranty Exceptional warranty Certification CSA, UL (Future) CE available.Health MonitoringA standard feature on all 10260S actuators accumulates information about actuator operation. The information then can be used to evaluate and determine predicted or scheduled maintenance periods. Parameters monitored are accumulated stall time, exceeded thermal operating rating of the actuator, and number of motor starts in a region of travel, total travel and current actuator travel.Non-Co

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