DYNACHEM Automatic Lamination Technologies s.r.l. All right reserved: Not to be reproduced, in whole or part, without the express permission of Automatic Lamination Technologies s.r.l.

SmartLamModel 5200

Description The SMARTLAM 5200 Automatic Cut Sheet Laminator is a high–technology machine, specially designed to laminate a full range of PCB. This unit is capable of handling very thin layers (lower than 50 micro) and large heavy panels up to 12.7 mm (0.5 in.) thickness. The shear type cutting system allow to eliminate resist chips. In addition, the unit is pre-set to install a DYNACHEM wet lamination module as well.

The machine is built in stainless steel to comply with the most stringent requirements of clean environment. The machine can be used also as Pre-Tack Laminator for in-line vacuum process linked to the DYNACHEM

Conveyorized Vacuum Applicator. For in-line vacuum lamination the laminator need to be equipped with water closed loop refrigerator to control the dry film temperature during pre-lamination, HEPA filter, and “patent” clamps system on the exit conveyor for panel extraction.

The unit is provided with a data management system to supervise and statistically control the process parameters via proprietary software and it is pre-set for barcode reader.

Advantages

SL5200_EN15_Rev02Mar 2015

For Imaging Materials Applications

g Stainless steel construction-suitable for clean room operation

g High lamination pressure - adjustable up to 450 Kg - Lamination pressure controlled automatically by proportional valve

g Lamination rolls available in two size length 30” or 24” up request

g Vacuum by venturi system g Friendly operation - OMRON PLC - operator

interface in various languages by industrial touch PC/Display

g Equipped with brushless servo-motor g Exit Pneumatic Moveable device as optiong Statistic Process Control (SPC) - Easy data

system proprietary software provided* g Driven rolls conveyor system by magnetic

trasmission

g Lamination roll heating is by internal heaterg Dry film roll off-set adjustment device as optiong Internet connection line for remote control g Lamination roll temperature controlled by IR

sensor g Dry film rolls tension control deviceg Expansion rolls system for dry film, polyester

and lateral cutting, as optiong Pre set for Wet Lamination moduleg Thin layer support for very thin panel (lower

than 50 µm) as optiong Teknek Cleaning module installed into input

conveyor, as optiong Barcode reader as option* Local and remote supervision, management and monitor-

ing data by PC, auto–tuning for panel exit temperature, management of maintenance operations; automatic set-up of working parameters.

Wet module device

Thin Layer support

For Industrial Use Only. This information is based on our experience and is, to the best of our knowledge, true and accurate. However, since conditions for use and handling of products are beyond our control, we make no guarantee or warranty, expressed or implied, regarding the information, the use, handling, storage or possession of the products, or the applications of any process descri-bed herein or the results sought to be obtained. Nothing herein shall be construed as a recommendation to use any product in violation of any patent rights.

DISTRIBUTORwww.dynachem.euContact:21040 Caronno Varesino - Varese - ItalyTel +39 03311850200Fax +39 0331 981996e-mail: info@dynachem.eu

In line machine connection

Electrical connection cable7mt. 4x6mm2

Water inlet connection pipe ø10/8 mmWater outlet connection pipe ø14 mm

D

FE

G

B C

AH

Pneumatic connection:pipe ø20 mm

In lin

e mac

hine c

onne

ction

A 1766 mm ..................... 69.5 in.B 1851 mm ..................... 72.9 in.C 1005 mm ..................... 39.6 in.D 900 ÷ 1000 mm ........ 35.1 ÷ 39.4 in.E 1675 ÷ 1775 mm ...... 65.9 ÷ 69.9 in.F 118 mm ....................... 4.6 in.G 2005 ÷ 2105 mm ...... 78.9 ÷ 82.9 in.H 208 mm ....................... 81.9 in.

Operation Features

Overall Dimensions Width 1851 mm (72.9 in.) Length 1766 mm (69.5 in.) Height (min.÷max.) 2005÷2105 mm (78.9÷82.9 in.)Electrical Requirements Power Type 3 phase; 50/60 Hz + Ground Power Consumption 7 KVA Nominal Voltage* 400V ±7%* Different voltage can be provided upon requirement Exhaust Consumption 350 m3/hour

Compressed Air Consumption 300 Nl/cycle (10.44 cfm) Working Pressure 7 kg/cm2 (102.9 psi) Weight Gross 1660 Kg (3660 lbs.) Net 1320 Kg (2910 lbs.) Water (only for “Wet lamination” optional) Water pressure 1÷6 kg/cm2

Water consumption 0,05 Nl/cycle Water inlet connection pipe ø10-8 mm Water outlet connection pipe ø14 mm Water type deionized water is suggested

Panel Size Dry Pre-Tack ** Wet

lamination use lamination

Width (min.÷max.) mm 200÷787 200÷610 200x735 in. 7.9÷31.0 7.9÷24.0 7.9÷29.0

Length (min.÷max.) mm 220÷787 220÷610 220x787 in. 8,7÷31.0 8.7÷24.0 7.9÷31.0

Thickness (min.÷max.) mm 0,025 core÷12,7 0,05 core÷4,0 0,05÷2,0 in. 0.001÷0.5 0.002÷0.157 0.002÷0.08

Weight (max.) 10kg (22lbs.)Photo Resist Roll Size Width (min.÷max.) 200÷762 mm (7.9÷30.0 in.) Rolls Diameter 250 mm (9.8 in.) Roll weight (max.) 40 KgConveyor (Adjustment) Conveyor Height (min.÷max.) 900÷1000 mm (35.4÷39.4 in.)Conveyor Speed Adjustable up to 5 m/min. (16,4 ft./min.) Film Placement Edge Front edge Accuracy ± 0,5 mm (0.02 in.) Back edge Accuracy ± 1 mm (0.04 in.) Side Accuracy ± 0.5 mm (0.02 in.)

Lamination Roll Temperature (max.) 130°C (266°F) Internal heater standard Materials Silicon 65 SH (Anti-Solvent rubber 75 SH opt.)Lamination Pressure 0,1÷5 bar (80÷450 Kg)Central trolley (Pneumatic service assisted) Right opening standard Left opening if requestedOptions Expansion rolls support poly take–up top and bottom Expansion rolls support dry–film top and bottom Expansion rolls support for lateral cutting Teknek Cleaning module Exit Pneumatic Moveable device for very thin layers Wet Lamination module Thin Core Device support for very thin layers with clamp Dry film roll offset regulation Barcode reader

General Specifications

** The above specifications can only be applied to the lamination of PCBs that meet wet quality requirements, including but not limited to hydrophobic materials, warp, and surface rigidity. However we would recommend keeping approx. 8mm front free zone.