"((~~-.•..........-

- Achieving self·sufficiency in producing parts, electrical systems for cement plant and power plants.

Improving the quality of products by supporting the department of research development and quality

control unit.

Speed in supplying necessary parts for customers.

Paying attention to what customers needs.

Competition in price.

Electricity Industry is considered as a main nucleus for improvement of other Industries in every

country and important criterion of development.

According to this important issue and by globalization of electricity Industry, SMP Industry Electricity

has begun to work in producing necessary parts for Industries such as cement plants, power plants

and other Industries since 1990.

Having been backed up with university professors, experts, personnel and experienced technicians

(who are regarded as a treasurer for this industry) by implementing up-tO-date management system,

now SMP Industry Electricity is one of the pioneers in Industry which annually produces more than

500 types of products.The most important achievement in electricity is comparison to the similar ones,

as approved by all customers.

The main purposes of electricity industry are innovation in products. Increase in productivity,

achieving the customer's satisfaction and exporting electricity to increase our market share in the world.

In order to achieve theses purposes, following actions have been taken and are supervised in review

sessions of management.

The quality of management system improvement according to customer's needs;

On time delivery based on management commitment;

Continuous training for our personnels due to promoting the quality of culture and the level of their

expertise and skills;

Decrease loss by use of modem quality systems;

Extending sales;

Continuous improvement of all processes and actions.

System Machine PowerCerti fications

cf"'~~-....•......-(€

System Machine Power ~ System Machine Power~~ UIndcx ~~ Indcx~:r tiT -

~:r -jj.,. -

Pull Rope Switch (Rap 100) 1 5:: ii~ -

1'<'\'\-'''' IS~.~

Pull Rope Switch (Rap 200) 1 11': ill I ;.'.~I;)' I Local Switch I 5~11I.--

Pull Rope Switch (Rap 300) I 1 I~-l -_...J ~

I 1 I Junction Box I 5; ~

-I.I -~-

Ripped Belt Switch I 2

~

~:J 11! !~ Air Flow Switch I 6l . ,.5~ (ii} \..;J

Misalignment Switch (Ti1100) I 3I -~.'." ~I:··~ I IOver Flow Switch 7-... I ~~~ I

3 I_ .• I

Misalignment Switch (Til 200) I I_ ...• -I.., I ""'- "'-. Limit Switch (Ls 100) I 8

I_ -.1 _ Iw~ _ I

Misalignment Switch (Til 300)I

3

J iii: iiJ I ~ I I...• 2.....

Limit Switch (Ls 100) 8-- --

Misalignment Switch (Til 400) 3

~; :!j I· I I~~

_I ~ ~.l,_ .. r, ¥~..:~ Micro SwitchSpeed Monitor

Compact speed Monitor

System Machine PowerPull Rope ""Iuh

E BELT CONVEYOR PULL ROPE SWITCHo(J...:a.El/l

3i~~

, Contents Of Pull Rope SwitchTechnical Data"", '"'''''''''''''''' """"".,,, .... ,..,,, ..,, ..,,,'.",,, .. ,.,., ,,, .. "".""""",.,.".".,,, ..,,,,,,,,,,., 3Application , ,,,,,.,.,, ..,..,, , ,,, ..,, , , ,,,,,, " .. ," .. ,., ,., .. "., "".".4

Operation Instruction .. ,., ,.""""",,, , , ,,,.,,,,,,.,,,. "., ,,, .. ,.,,,,.,.,, ,,,,,,,, .. ,,,,, """", , 5

Accessories Information .." ",.".,."" .. "" " ..,,, ..,, ,, ,, ... , " "" " """ "" " " " 6

Installalion."" " ,." " .. "" " , ,."."." " " " , "" 6

Adjustment , " '. '. " , " "" " " ", .." " .. " 7Contact Arrangement .. , ". ' "" , "., , " .."." " " ". 7

Details of ROP 100

Description " " ,..,,,,,, ,.. ,.,,, ,,,,.,,., ,".,."., "" ..',,,., ,,, .. ,,,.,,,.,,, .."., 8

Dimensions ,,, ,,.,,,, ..,, ..,..,.,,,, , ,,,.,.,, , ,,,,.,, .. ,,., ,,,.,,, ,,,, ..",." ,.. , " " "". 8

Drawing Installation ,."., .,." ' " , " " .. "" "." " " , " " , " "" 9Schematic Installation , " " .." " " " "" " " " " .. 9

Details of ROP 200

Description " " " .. " " "" " ..", "" , ",." " " .. ' 10

Dimensions ..,.. """ ". "" .. , ,,,. ,..", ", " ,,,. ""'" ,.. "" ."" ."." "'" ".". ",,,,,,,, ,, " .. 10

Drawing Installation ..... ,..""" .."."."""" .." .." """",,,,, ..",,, ..,,,,,,, " ""."" " ..,""."" """""" 11Schematic Installation ." " .., " .. " ,." "., " ,., ,,,.,,,,,, """".,.".,."." .., "".".,,11

Details of Pull Rope Switch with Latch

Description.,,,.,,,.,,, .. ,..,, ,..,, ,,,,,.,,,,,,,,,.,,, ..,.. ,." """ " ..,,,,,,,,,, "., " " 12

Device Complies with

Finish

Housing

Actuating lever

Reset lever

Mounting

Admissible Ambient Temperature

Switching System

Rated Insulation voltage

Rated Operation voltage

Rated Insulation Current

Conventional Thermal current

Mechanical life

Electrical life

Protection

Cable Entry

Connection

Electrical breaking capacity

Mechanical breaking capacity

Maintenance free options

Enclosure

Type of operation

Tolerance

Number of contact

Mounting positionOrdering code

( ROP 100 or 200:on request)

System Machine PowerPull ROj>t S, itl h

VDE0110

Burning static, yellow 1033 enamel

Burning static, red 3020 enamel

AI, yellow, 1033

AI, red, 3020

AI, red, 3020

By means of 2 M8 bolt

-25° ..... + 70°

( 2N.O + 2N,C )

( 4 N.O + 4N.C: on request)

U;: 380VAC, 440VDC

U.: 240VAC, 250VDC

1;:6A

11h:10A

1 million switching cycles

MIN: 500000 Switching cycles

IP652xPG13.5 or 2x PG16 or 2xPG21

Max 2.5 mm

220VAC

1 million switching cycles

Aluminum alloy or stainless steel, yellow

Inside the housing M4

Actuating roller, 48 mm diam, Aluminum Alloy

± 5°2 change over (2N,O+2N.C )

See drawing Installation

ROPIWD

ROP/ND

ROPIWL

ROP/NL

System Machine PowerPull Ropl S" It,h

SMP pull Rope Switches of type Rop1oo or Rop200 provide a switching system to isolate powerconveyor system and other process equipments in an emergency situation either with latching orwithout latching, Rope switch of type ROP 100 or ROP 200 is used to send a command to equipment fordisconnecting the power circuit in emergency event. The mechanical devices of this equipment are madeof Aluminum Alloy or stainless steel with fumace special static industrial color (Burning static) thatsuccessfully operate in environment with high humidity and corrosion, These devices have beendesigned for a maximum safe operation under severe conditions.Construction from Aluminum Alloy and stainless steel can successfully operate at mines,and all places where use conveyor. All base parts such as bolts, shafts, screws and spring are ofAluminum alloy or stainless steel with special industrial color (burning static).SMP Pull Rope Switches and accessories meet the requirements of intemational safety standardsauthorities with respect to personal safety and equipment. It can be operated on conveyor system withdifferent size in width and speed, The devices can be equipped with either one or two lights, EverySwitch has a mechanical fuse and works over 60 kg pressure on non-reset position (over load mode).Operator can easily swap mechanical fuse with opening one screw and changing the relative part, thenSwitch will be ready to work again.The auto reset mode of Switches is optional.In auto reset mode by pulling the Rope, switch acts and by releasing the Rope, it automatically resets.Afterward system will be ready to start again.

System Machine PowerPull Rop< 5,,·It,h

Having been actuated by a plastic coated steel wire Rope places along side the conveyor. Ropes areinstalled in both sides of Switch in a same direction (fig,2), In emergency situations, operator should pull thenearest ropes, and then switches will lock automatically, Pulling on the rope at any point will trip and

automatically lock the switches, de-energlze the conveyor starter contactor. Also you can recommendthis with dome light. Each switch is bl.<Jlrectional In operation and has two ropes filled to it from opposite

directions terminating with a spring at the anchor points ROP acts bi-dlrectional at 15° operation angleand also can be changed In order, The springs will cause the operation of switch In a case of rope

breakage. The rope reacts by pulling and is in strait standard more than 20 meters length after trippingfrom both directions. Besides, the mechanical latch can be released only on switch by itself by

means of either a reset lever or a key (optional).

System Machine PowerPull Rope '>\\ !tch

System Machine PowerPu)) Rop" ')\\ Heh

a.EIf)

~ Pull Rope, Flexible steel wire, plastic coated, 3mm0:; Red color ( according to customer order)

Tension spring, stainless steel, 170 mmx 20 mm 0Tum buckle (metal, 1eye, 1 hook)Rope clamp, u formEyeboll M12x60Eyeboll M12x200Swing hook M10Dome light ( optional)( With LED switches either on or off )attached microswitch (optional)

X-02X-03X-Q4

X-OSX-Q6X-07

1, green or red color ( on request)

Note:1- In ordering code, prefix "X' is 100 for ROP 100 or 200 for ROP 200 (for example 100-01 or 200-01)2- The devices may be used in hazardous areas of zone 2 and 11.

Switches are easily installed along the edge of conveyor structure. The actuating lever should bepositioned adjacent to the belt edge with a reset lever outside. Flexible vinyl coated steel wire isavailable for the Pull Rope. U formed clamp is used for each rope fastening point. Guiding and Ropesupport eyebolts are used at interval up to 3 or 4 m. Stainless steel springs at the end of the Ropeensure operation of switch in event of rope breakage (fail safe).The spring pretension is adjusted by means of turnbuckles which can simply be attached on to theactuating lever, since switches are bi-direclional in operation, variants of temperature which caninfluence on the rope length, become balanced by means of these two springs.Generally, SMP Pull Rope Switches are placed along the belt conveyor in every 25 t030m

Note:Tension springs can be simply fastened to conveyor structure by means of another hook. The spring

pretension is adjusted by means of turnbuckles.

1- Install pull rope on one side of the actuating lever according to drawing below.2- Adjust the rope tension in such a way that spring will properly operate the switch. Maximum

extension of the spring is 200 mm. Now detach the tumbuckle again.

3- Repeat procedure 1 and 2 on another side.

4- Attach both tumbuckles and operate the switch.5- Now, movable actuating lever should be balanced in mid position by means of these two

tumbuckles.6- To limit the actuating distance of the pull rope and to avoid an inadmissible extension of spring,

a rope loop of approximate 40 to 60 mm longer than the tensioned spring that should be

installed in parallel position.7- Reset the switch. Now, system is ready for operation.

System Machine PowerPull Ropt S\\itch

E8 Details of Rope 100...:

DescriptionSwitch of type ROP 100 is designed in handle form for long conveyor; in this way, operator can res, ,with pUlling reset lever into "I" position,

-il'b-'t_.-J ml

.".•.""otO.1S $TuAtJOM

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System Machine PowerPull Rop( 5"'lt('h

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System Machine PowerPull Rope -:,,,Ilrh

a.E Details of Rope 200'"~~~

•• J l HI L11 )

Description

Switch of type ROP 200 is designed in pedal form for long conveyor; in this way, operator can reset itwith pressing the pedal.

IIII

II

II

111

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System Machine PowerPull ROIl( ':>"'llth

System Machine PowerPull Rope Switch

Eo~0.E Details of Pull Rope 300I/)

?i~~

DescriptionSwitch of type Rop 300 is actuated by a plastic coated steel wire rope placed alongside the conveyor.Pulling on the rope at any point will trip and automatically lock the switches, After tripping, the mechanical

latch is released on the switch.To rest the switchrhe operator must pull out the mechanical reset.

System Machine PowerRipped Belt Switch

Contents Of Ripped Belt Switch

Technical Data 14Application 15

Mounting Instruction ,.. 15

Contact Arrangement 16

Dimensions , 16

System Machine PowerRipptd Bt'll '>1\lleh

Device complies withFinish

HousingActuating roller

FasteningAdmissible Ambient TemperatureSwitching system

Rated Insulation voltageRated Operational voltageRated Insulation currentConventional thermal currentMechanical lifeElectrical lifeProtectionCable EntryConnectionElectrical breaking capacityMechanical breaking capacityEnclosureEarthlingType of operationSwitching pointExcursionToleranceNumber of conlactMounting positionOperation per hourOrdering code

VDE 0110Buming static, yellow 1033 enamelBuming Static. red 3020 enamelAI, yellow, 1033AI, 50 mm diam.( diam depends on request)By means of 2 M8 bolt-25° .... + 70'(2 N.0+2 NC)( 4 N.O+ 4 N.C: on request)Ui: 380 VAC, 440 VDCU.: 240VAC, 250 VDC1;:6 AI~: lOA1 million SWitching cyclesMIN: 500000 switching cyclesIP65saew damp 2x PG 13.5or2xPG 16 or2x PG 21(oplional)Max2.5mm220 VAC1 million switching cyclesAluminum alloy, stainless steel, yellowinside the housing M4Actuating roller, 48mm diam, aluminum alloywithin 15.3075'±5°2 change over (2N.O + 2 N.C)see drawing installation1500Rip/WDRip/NDRiplWLRip/NL

System Machine PowerRipped Bt'lt "\lllch

SMP Ripped Belt Switch is used for conveyor installations subjected to specially severe operationconditions. An actuating roller of Aluminum alloy is carried in stainless steel ball bearings for improvedhandling of lateral forces and jerks. The large roller with diameter of 48mm by slain less steel or Aluminumalloy permits use of this device where belt speeds prevail. All extemal parts are either of Aluminum alloyor stainless steel has been specially plated.Trip points are adjusted within 15° and 30° resp.The large roller with diameter of 108mm permits use of this device where fast belt speeds more than 15m1sec .The device can be optionally fumished with two parallel PG 13.5 cable entries and an internalterminal block to be permitted for further wiring. All external parts are either of Aluminum alloy orstainless steel (depends on order) have been specially plated. The actuating roller of Aluminum alloy iscarried in stainless steel ball bearing for improved handling of lateral forces and jerks. These switchescan be provided with a highly impact-resistant dome light which is visible from distance. Besides, theswitches can be easily modified to provide alarm for a particularly prepared part. All basic parts such asbolts, shafts, screws and springs are made of stainless metal (depends on order). The switches areprovided with 2 SPDT contacts. For unlatching, the actuating roller is reset by hand. Then the acceptedorder depends on your prodUct.

Switch with conveyor aligned in 3 positions: horizontal, vertical and 45°.- Ball bearing with conveyor aligned in 90 degree with 510 10cm gap.

Speed of switching depends upon air distance between conveyor and alignment switch.

Mounting Instruction

SMP Ripped Belt Switches protect equipment by shutting down the conveyor when beltmisapprehending material spillage and costly clean. Less than two switches shall be furnished on

the conveyor. One pair is located near the head on carry side and another pair is located in tail

pulley on return side. Furthermore, additional pair is located along the conveyor belt in every 50 m

Note:SMP Rugged Belt Misalignment switch of type Ripped Belt switch is used to detect the conveyor

belt's tearing and erosion; In addition, it is located under the surface of conveyor belt.

System MR ach'iPPl d Bdtl.1ne Power,>wltch

nlNC COM NO

nlNC COM NO

System Mach'\lls;t!lgnmt Ine .Power

III ')\\ Itch

Contents of M' ,Isahgnment S 'tWI ch

Technical DataApplication .. .Mounting I~~;'~~;i~~"""""" . ._. Am>""",,";.. ...........:.:................................... . 1B

................ .. ..........•.... 19.................... ,...... . .............. , 19

........... ................ , 19

Details of TIL 100Description~imension~::::::::·:::::::::: · .0,:::,:::0'" ..::..: :.::::::.:::::::::.:..::.:.:::.::.:••••••••••••••••••••••••••::••••:•••••••••:•••••••::DescriptionDimension~ ··· ......................... . .................. :::::::: 22

................................... 22

Details of TIL 300Description....Dimensions ............................... . ............ . .

"''''' """"g"",,"". . ::DeSCriPlion ~tch WithLatch type of TIL400........

System Machine Power. lis a Ii gUll\( 11t •.•" it ( h

Device complies withFinish

HousingActuating roller

Fastening

Admissible Ambient TemperatureSwitching system

Rated Insulation voltageRated Operational voltageRated Insulation currentConventional thermal currentMechanical lifeElectrical lifeProtectionCable entryConnection

Electrical breaking capacityMechanical breaking capacityEnclosure

EarthingType of operationSwitching pointExcursionToleranceNumber of contactMounting positionOperation per hourOrdering code

(TIL 100 or Til200 or TIL 300: on request)

VDE 0110

Burning static, yellow 1033 enamelBuming static, red 3020 enamelAI, yellow, 1033AI, 50 mm diam.( diam depends on request)By means of 2 M8 bolt-25° .... + 70°( 2 N.O + 2 N.C )

( 4 N.O + 4N.C: on request)Ui: 380 VAC, 440 VDCUe: 240 VAC, 250 VDCli:6Alth: lOA1 million switching cyclesMIN: 500000 SWitching cyclesIP65Screwdamp2xPG 13.5cr2xPG 16cr2x PG21 (qlIiooaI)Max 2.5 mm220 VAC1 million switching cycles

Aluminum alloy or stainless steel, yellowinside the housing M4Actuating roller, 48 mm diam, Aluminum alloywithin 15.3075°± 5°2 change over ( 2N.O+2N.C )see drawing installation1500TIUWDTIL/NDTIUWL

T1UNLNote: The devices may be used in control circuit!

System Machine Power\II~.dlgllllllllt S"itch

SMP rugged belt Misalignment Switch is used for ccnveyor installations subjected to specially severeoperation ccnditions. An actuating roller of stainless steel is carried in stainless steel ball bearings forimproved handling of lateral forces and jerks.The large roller with diameter of48mm by stainless steel orAluminum alloy permits use of this device where fast belt speeds prevail. All extemal parts areEither of Aluminum alloy or stainless steel has been specially plated. Trip points are adjusted within 15'

and 30' resp.

The device can be optionally furnished with two parallel PG16 cable entries and an internal terminalblock to be permitted for further Wiring. All extemal parts are either of Aluminum alloy or stainless steel(depends on order) have been specially plated. The actuating roller of Aluminum alloy is carried instainless steel ball bearing for improved handling of lateral forces and jerks. These switches can beprovided with a highly impact- resistant dome light which is visible from distance. Besides, the switchescan be easily modified to provide alarm for a particulal1y prepared part. All basic parts such as bolls,shafts, screws and springs are made of stainless metal.The switches are prOVided with 2 SPDTccntacts. For unlatching, The actuating roller is reset by hand. Then the accepted order depends onyour prodUCt.

Switch with ccnveyor aligned in 3 positions: Horizontal, vertical and 45°.Ball bearing with ccnveyor aligned in 90 degree with 5 to 10 ern gap.

- Speed of switching depends upon air distance between ccnveyor and alignment switch.

Bell Misalignment Switches protect equipment by shutting down the ccnveyor when bellmisapprehending material spillage and ccstly clean. Less than two switches shall be fumished on theccnveyor. One pair is located near the head on carry side and another pair is located in tail pulley onreturn side. Furthermore, additional pair is located along the ccnveyor belt in every 35 to 40 m.

Note:SMP rugged belt Misalignment switches are generally used to detect deflection of the ccnveyor belt.

System Machine Power:-'lis.tlq~llIlIt III ,>" itch

g Details Of TIL 100~0.E<Jl

~~~

Description

Smp Misalignment switches of type Til100 are used in conveyor in stallations for monitoringthe true running of conveyor belts.The switches when mounted, at the running edges of a conveyor belt, will be operated if Thedeviates from it's designed running line by more than a permissible distance.The switcheswill then stop the conveyordrive,avoiding spillage of material or damage to the plant.The Belt Misalignment switches can be optionally supplied with a pre-alarm position for asignal at slight deviation and a final cut - out and 100k.AII switches are maintenace free.

System Machine Power!Js.I!l[!TITIH nl 5\\ Itch

System Machine Power\fisallgl IlH III S\\lllh

Description

Smp Misalignment switches of type TII 200 are used in conveyor in stallations for monitoringthe true running of conveyor belts.

The switches when mounted, at the running edges of a conveyor belt, will be operated if Thedeviates from it's designed running line by more than a permissible distance.The switches will then stop the conveyor drive,avoiding spillage of material or damage to theplant.

The Belt Misalignment switches can be optionally supplied with a pre-alarm position for asignal at slight deviation and a final cut - out and 100k.AII switches are maintenace free.

System Machine PowerIIS.lllgllJIIllll <;\\ itch

DescriptionSmp Misalignment switches of type Til300 are used in conveyor in stallations for monitoringthe true running of conveyor belts.The switches when mounted, at the running edges of a conveyor belt, will be operated if Thedeviates from it's designed running line by more than a permissible distance.The switches will then stop the conveyor drive,avoiding spillage of material or damage to the plant.The Belt Misalignment switches can be optionally supplied with a pre-alarm position for asignal at slight deviation and a final cut - out and 100k.AII switches are maintenace free.

System Machine Power. lisalig n men t S \,. itch

E

8 Details of Misalignment Switch with Latch...:

SMP Misalignment Switches with latch are used in conveyor in stallalions for monitoring thetrue running of conveyor belts.

The switches when mounted, at the running edges of a conveyor belt, will be operated ifThedeviates from it's designed running line by more than a permissible distance.The switches will then stop the conveyor drive, avoiding spillage of material or damage to theplant.

The Belt Misalignment switches can be optionally supplied with a pre-alarm position for asignal at slight deviation and a final cut - out and look. All switches are maintenace free.- In addition, this device has a mechanical latch.

System Machine PowerD igit:1 1 SpC( d \1011 it or

Specification , , 26

General Description 27

Application 27

Connection Diagram 28

2Dimensions View 28

System Machine PowerDigit.l! '>pnd \lonilol

Device complies with

Operating principals

Power supply

Power consumption

Voltage Tolerance

Starting by-pass

Pick-up time

Pulse duration

Trip point accuracy

Admissible Ambient Temperature

Storage temperature

Protection

Housing

Mounting position

Measuring Range

Alarm set point

Range

Dimensions

Output contact

Terminals

Sensor Input

Sensor Power

Display

CE Certification

Under speed,over speed or mix

220VAC

6VA

±10%

0-99sec. adjustability

For the output relay of the speed monitor

is 250ms after having connected

to the actuating supply voltage

~6ms

<1% ( at constant ambient temperature)

0° 60.

_35· +8D·

IP51

PlasticABS

Vertical

0~9999 rpm

1~9998 rpm by rotary switch

0.015Hz-160HZ

112x115x72 mm

2x5A SPDT

PCB screw type connectors

2wire, 3wire DC ( NPN, PNP ), Inductive,

Capacitive, Namur

+24VDC, 70mA Max. Current

Red Led ( Input pulse)

Green Led ( Active Relay)

System Machine PowerDigitI! "'p('( cl \10111101

SMP Speed Monitor relay SaUD - 9DDA is used in connection with variant pulse sensor to monitor the

rotational speed of machine drives. 2-wire, 3-wire sensor (NPN and PNP) can be connected to the

SOUD-900A.

The pulse frequency is compared with the frequency set by control of the relay. When the input

frequency passes the set frequency, internal output relay is activated. Warning or control equipment can

be connected to this output relay and operate when the speed either increase or decrease from set

point. The operation of relay doesn't work during start-up time and adjusting mode.

SMP Speed Monitor of type SOUD-90DA with three types including over speed, under speed and mix

provides a system to control and observe the motion of machine such as belt conveyor, .... These

devices are shaft driven and can indicate the rotary motion of the equipment they are attached. Besides,

it shows shaft or motor speed (by rpm); in this way, this digital machine with high precision can either

connect or disconnect those two relays in order to control the speed of device just by 1rpm difference

and all set information on the system will quickly be recorded that remains until next settings.

The system has starting delay time which is adjustable between 0 to 99 seconds thai is required to reach

the nominal speed.

Voltage supply of this system is 220 VAC and its output voltage is 24VDC. All kinds of sensors such as

2-wires, 3-wires DC. NPN, PNP, NAMUR can be connected to this device. Therefore, il will be suitable to

enter any type of pulse but all pulses must be glitch free.

The devices output contains two relays, one of them is considered for under speed and another one for

over speed.

There are two LED: Green and Red.

-Green LED

• LED ·ur means operating speed above or under set poinl-{)utput relay energized.

• LED ·off' means operating speed is in permissible range and output relay is deactivated.

-Red LED

• LED Flashes means pulse input detects.

• LED 0 ff means no pulse input.

Eou...;

.~ 4III

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System Machine PowerDiglt;lI '1peul \loni[ol System Machine Power

(omp;lC[ Spced \!oniIOl

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Contents Of Compact Speed MonitorSpecification 30

General Description , ,.., , , , , 31

Application 31

Exploding Diagram , 32

Connection Diagram 32

System Machine PowerCOlllp.1( t Spt cd :\Iollilor

Device Complies wilh

Operating Principals

Power supply

Power consumption

Starting by·pass

Pick-up time

Pulse duration

Trip point accuracy

Admissible Ambient Temperature

Storage temperature

Protection

Housing

Mounting position

Measuring Range

Set point Range Activated

Dimensions

Reverse polarity

Short Circuit Protection

Adjustment of the switch point

Output

Terminals

Output Terminals

Operating distance ( Sn )

Display

System Machine Power(,omp;H t 5pt< d \IoIlItOI

CE Certification

Under speed or over speed

10-30 VDC, l00mA Max. Current

2VA

10sec (constant for all models )may be variable byader

For the output translstorof the speed monitor 2ms after

having connected to

the actuating supply voltage

~ 60ms

<1% ( at constant ambient temperature)

-25° 60°-35° +80°IP65

In any position

5--999 rpm

6--998 rpm

154 '26'26 mm

Yes

Yes

1 Push button ( hidden)

NPN or PNP Transistor ( Max Current 100 mA)

3'0.5 mm cable output ( 1.8 mm )

3 wire (+,-,out)

10mm

Red Led ( Swilching Status)

Green Led ( Input pulse)

SMP Compact Speed Monitor is used in connection with pulse sensor to monilor the rotalional speed of

machine drives. The pulse frequency is compared with the frequency set by control of the transistor.

When the input frequency passes the set frequency, intemal output transistor is activated. Warning or

control equipment can be connected to this output and operate when the speed either increase or

decrease from set point. The operation of transistor doesn't work during start-up time and adjusting

mode.

There are two modes for technology of SMP Compact Speed Monitor:

Under speed, Over speed

• Under Speed ApplicationBy rotation of motive machine, pulse numbers will be specified, counted and displayed with plated

proximity switch. In following, if pulse numbers (rpm) are less than adjusted value by user, output (Ihird-

wire) will be activated based on type of interior switch model either of NPN or PNP.

• Over Speed ApplicationBy rotation of motive machine, pulse numbers will be specified, counted and displayed with plated

proximity switch. In following, if pulse numbers (rpm) are more Ihan adjusted value by user, output

(third·wire) will be activated base on type of interior switch model either of NPN or PNP.

System Machine PowerComp;ICl Spud ~Ionitor

System Machine Power1.oC'll S"ltch

Specification 34Schematic Installation 35Terminal Extemallnstallation Bol!... 35Contact Arrangement ·..······· ..··..·········· 36

System Machine Powerr 0 (;\1 S \\' it (h

Device complies withDimensions

MaterialColor

Admissible Ambient TemperatureProtectionEarthing

GlandCover FixingGasketEntry

Contact functions

CE Certification

Outdoor: (L) 210mmx( W} 150mmx( H )120mmIndoor: (L) 190mmx (W) 140mmx (H) 100mmDie cast Aluminum alloyStatic ( on request)-40°c ..... +150°cIP65Internal/External ( optional)

It can be continuously plated in galvanized steel orcopper or stainless steel; besides, it can also connectto earth stud.Self moulded black color

( Other colors are also available)

PG11-PG21 ( size and quantity are on request)Captive M5 stainless steel alen head screwIsolator rubberOn body

Telemecanique, 3to 5 positions, stay out (on request)Stop, Start and lock switchPush buttons are resistance to dust.Dome light is also available on request.Mount door is made of Die cast Aluminum alloyit is located either inside or outside the JB32: 16 inputs + 16 outputs( All sockets and equipments are also available)

Note:

- All screws and equipments are made of stainless steel or chromium-plating which are bothanticorrosion and resistance to water.

- We are able to install different kinds of switchs depending on whatever you order, on the box.

System Machine PowerJUIl<;tioll bo

Specifical 36

Terminal Extemallnslallation 8011 36

System Machine PowerJunction box

Device complies withDimensions

MaterialColor

Admissible Ambient TemperatureProtectionEarthing

GlandCover FixingGasketEntry

Mounting

Terminals

CE Certification

Outdoor: (L) 210mmx( W) 150mmx( H )120mmindoor: (L) 190mmx (W) 140mmx (H) 100mmDie cast Aluminum alloyStatic ( on request)-40·c ..... +150·c

IP65

IntemaUExtemal ( optional)

It can be continuously plated in galvanized steel or

copper or slainless steel; besides. it can also connectto earth stud.

Self moulded black color( Other colors are also available)

PG11·PG21 (size and quantity are on request)Captive M5 stainless steel alen head screwIsolator rubberOn body

Mount door is made of Die cast Aluminum alloy

32: 16 inputs + 16 outputs

No 16 TERMINAL EXTERNAL INS TAll A TION BOl T' No24 TERMINAL INTERNAllNST AlLA nON BOL T

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System Machine Power\il Flow Switch

General Description ..........•....................................................................................................... 38

Specification 38

Exploding Diagram 39

Dimensions 39

System Machine Power\H r 10\1" \\1" itch

General DescriptionSMP Air Flow Switch is used to interlock the air flow of High-Voltage motor to provide extremely safeconditions for machine.Note:

Mounting of SMP Air Flow Switch is fast and simple just with two screws.

220VAC,2amp

6-42VDC, 5amp

Mercury

Aluminum alloy

Static

Horizontal

Air, non-combustible and combustible gas flowIP6510· cycles

·10· .....+85·Cable 2xO.75mm2

130x130x72 mm

1.3 kg( 10% tolerance)

Switch type

Housing Material

Color

Mounting Orientation

Service

Protection

Life time

Working Temperature

Electrical Connection

Dimension

Weight

System Machine Power\ir r 1o, SWitch

System Machine Power0\ (I t lo\\' S\\ Itch

System Machine Power0\ C I I' 10\ S \\. it ( h

SpecificationI' Electrical Rating 220-380 VAC, 1.5 - 2 amp

Housing Material Die cast AluminumI' Color Static

Vane Material Fiber board

Mounting Orientation Vertical and Horizontal

Service Tilt and vibration positions

Protection IP65

Life time 107 cycles

Working Temperature -10· .... +8S'

Electrical Connection Cable 2xO.75mm2

Dimension S8x64x3Smm

Weight 250gr( 10% tolerance)

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General Description .. ,.. , ,., , ' " , , , , , , , 41

Specification ",.", , , , , 41

Exploding Diagram.,.,., , , " , , ", 42

Dimensions , , , , ,., , , .." .., , ". 42

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Ea~ Exploding Diagrama.EfIJ

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Technical Data 44Application 45Mounting Instruction 45Contact Arrangement 45

Details of LS 100Dimensions 46

Details of LS 200Dimensions 47

System Machine PowerT IlIlit ';"il( h

Device complies with

Finish

Actuating roller lever

EnclosureCable entry

Protection

Admissible Ambient Temperature

Switching elements

Rated Insulation voltage

Rated Operational voltage

Rated Insulation current

Conventional thermal current

Mechanical lifeElectrical life

Connection

Electrical breaking capacity

Mechanical breaking capacity

Maintenance free options

Number of contact

Earthing

Diameter of wire

Excursion

Ordering code

( LS 100 or 200: on request)

VDE 0110

Burning static, yellow 1033 enamel

Burning static, red 3020 enamel

AI, red, 3020

AI, inside the housing M42x PG 13.50r2xPG 16

IP65

.25° ..... + 70°

(2 N.O+ 2 N.C )

( 4 N.O+ 4 N.C: on request)

U;: 380 VAC, 440 VDC

U.: 240 VAC, 250VDC

1;:6A

1111: lOA0.5x 106 switching cycles

MIN: 500000 switching cycles

Max 2.5 mm

220 VAC

1 million switching cycles

Aluminum alloy or stainless steel, yellow

2 change over ( 2 N.O + 2 N.C )

Within enclosure, M5

2.5mm2

Max. 75°

LSIWD

LS/ND

LSIWL

LS/NL

System Machine PowerJ i III it ~" iI ( h

SMP limit switches are designed for a maximum safe operation under severe conditions to become

installed at any bulk handling system.Switch endosure consists of corrosion resistant aluminum alloy or stainless steel. All external parts areeither made of stainless steel or Aluminum alloy have been specially plated.No maintenance will be required.The trip points can be changed within resp. 15° and 35° by means of adjustable cams.The roller lever is continuously adjustable on shaft. For safely applications, the lever has to be bolted

with shaft.

SMP lim~ switches of type either LS100 or LS 200 protect equipment of shuttling down the conveyorwhen the belt misapprehending material spillage and costly clean. switches must be furnished on theconveyor. Note that it will be located under the surface of conveyor bell.

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Details Of LS 200

. LS 200 is larger than type LS 100.th Iler diameter of limit sWitch typeNote: era

System Machine Power\llc1'o Swilch System Machine Power

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General Terminology "'"'''''''''''''''''''' ,..49

Operation Terminology 49

Specification. """""'''''''' , , , , 50

Terminal and Contact 51

Suffix Code , 51

Ratings , , , 51

Life curve , , 52

Dimensions ' 53

Diagram 53

General Terminology

Micro Switch has microscopic contact width and snap action part; besides. the switching contact part is

in case and the actuator is outside.

Movement definition Type Terminology Abbreviation Un~ Definition

g.kg Necessary Force to moveOperating Forco OF

g·mm eetu,tor from FP to OP

g.kg Necessary Force to moveReturn Force RF

g-mm ,ctuator from TTP to RPForce

g.kg Necessary Force to moveTot,ltravol forco TF

eetu,tor from OP to TTPg·mm

PT mm,'Moving distance or angle of

Pretr,ve!eetu,tor from FP to OP

mm,'Moving distance or angle of

Ovortrave! oTactuator from OP to TTP

Movement

mm,'Moving distance or ongle of

Movement Differential MDeetu,tor from OP to RP

TT mm,'Moving distance or angle of

TotallraYelaeluator from FP to TTP

F••• Poaltion FP mm,' In~I,1 poa~lon of 'cluator

Operating Position OP mm, Actuator position for operationPoaltlon

Return Position RP mm,' Actuator posrtion for FP

Totollrovel Poaitlon TTP mm,' Maximum actuator position

System Machine Power_ficlo Swilth

Operation speed O.Ol-lm1s

Switching 240 times/minuteMechanical Electrical

frequency 20 times/minute

Insulation resistance 100MO Min.( at DC 500V )

Contact resistance 20 MO Max (Initial value). l00MO Max.(Test value)

Vibration la-55HZ, Double amplitude 1.5mm

Durability 1,OOOm I.' Min. ( l00G Min.)Shock

Malfunction 300 m/ .' Min. (3OG M;n.)

Dielectric Current-coming AC 1,000V 1 minute (SO-60HZ)

strength Non current-caring AC 2,OOOV1 minute ( SO-60HZ )

1 million operation Min.Life Mechanical Electrical

500,000 operation Min.

Weight 31.5-59.5g

Contact

COM Common

NC Normal close

NO Normal open

System Machine Power\{ICIO SWitch

Contact

Double terminal com

NODual single terminal

NC

Type Shape Model Specification

Direct Roller M S 100 Suitable For CAM Operation

Non-Inductive loed(A) Inductive load (A)

Voitage(Vj Resistive load Inductive load Motor load

NC I NO NC I NO NC I NO

AC250 10 6 2 1

DC30 6 5 --

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Central Office: No 121 - Chaharbagh khajoo - Isfahan - IRANPhone No : +98 (311) 2233215 - 17

+98 (31112201311 - 13FaxNo : +98 (311) 2228364Po.Box : 81439 - 44489Factory: No4-Hait I Ave - First Of Dolatabad Road - Isfahan -IRANwww.smp-ir.comInfo@smp-ir.com