sms: vehicle fueling system at municipal services … vehicle...g. api 1615 - installation of...

SMS: Vehicle Fueling System at Municipal Services BuildingSMS: Vehicle Fueling System at Municipal Services BuildingCategory: Government - Misc. Bldgs. Project ID #: 1004255872Street Address: To Be Announced Havertown PA

19083Staff Estimate Value $100,000.00

County: Delaware Stage: Biddate SetBid Date: 2/8/2017 , 09:00AMArchitect:Documents Available: Plans, Specs available in Insight Plans available from Pennoni Associates Inc. - HeadquartersLast Update: 1/22/2017 Plans,Specs were Added/Updated

Personal NotesPersonal NotesUserUser NoteNote UpdateUpdate

DateDatePrivate?Private?

Adam Sweet 10KGAL DW FRP UST BY CONTAINMENT SOLUTIONS; PIPING; 1/23/2017 False

NotesNotes

Scope This is a service / maintenance or supply contract in Havertown, Pennsylvania. Contact the solicitingagency for additional information. Bids must be submitted unconditionally. No bidder may withdrawbid within SIXTY (60) days after the scheduled closing time for receipt of bids. The Owner reservesthe right to waive any informalities, or to reject any or all bids. The project involves the installation ofa new vehicle fueling system at the Township's new Municipal Services Building includingunderground storage tank, fuel dispenser and associated piping and controls. Contact: CharlesFaulkner Tel Fax [email protected]

Notes Development include(s): Service Maintenance & Supply Bid Date: 02/08/2017 09:00AM Sealed bidswill be received by Haverford Township via the PennBID Program at which time and place they willbe publicly read

Details [Division 2]: Dewatering, Shoring, Paving & Surfacing, Water Systems, Landscaping. [Division 5]:Structural Steel. [Division 9]: Stucco. [Division 11]: Vehicle Service Equipment. [Division 13]:Swimming Pools. [Division 16]: Service/Distribution, Alarm & Detection Systems.

Additional DetailsAdditional DetailsListed On: 1/21/2017 Floor Area:Contract Type: Work Type: AlterationStage Comments 1: Floors Below Grade:Stage Comments 2: Owner Type: CityBid Date: 2/8/2017 Mandatory Pre Bid Conference:Invitation #: Commence Date: 3/8/2017Structures: Completion Date:Single Trade Project: Site Area:Floors: LEED Certification Intent:Parent Project ID: Units:Parking Spaces:

Project ParticipantsProject ParticipantsCompany RoleCompany Role Company NameCompany Name ContactContact

NameNameAddressAddress PhonePhone EmailEmail FaxFax

Owner Township ofHaverford

2325 Darby Rd ,Havertown, PA 19083

(610) 446-1000

(610) 446-3930

Civil Engineer Pennoni AssociatesInc. - Headquarters

CharlesFaulkner

One Drexel Plaza3001 Market St. Suite200, Philadelphia, PA19104

(215) 222-3000

[email protected]

(215) 222-3588

ContractsContractsClassificationClassification ConditionsConditions BondingBonding Bid DateBid Date Bids ToBids To Bid TypeBid TypeGeneral Contractor Bid:10.00% 2/8/2017 Owner Open Bidding

HistoryHistoryReport Date: 1/23/2017 8:20:44 AM 2017 ConstructConnect. All Rights Reserved. Page 1 of 2

UserUser ViewedViewed First Viewed DateFirst Viewed Date Currently Tracked?Currently Tracked? Date TrackedDate TrackedAdam Sweet True 1/23/2017 True 1/23/2017

Report Date: 1/23/2017 8:20:44 AM 2017 ConstructConnect. All Rights Reserved. Page 2 of 2

ALL DOCUMENTS PREPARED BY PENNON I ASSOCIATES ARE INSTRUMENTS OF SERVICE IN RESPECT OF THE

PROJECT. THEY ARE NOT INTENDED OR REPRESENTED TO BE SUITABLE FOR REUSE BY OWNER OR OTHERS ON THE EXTENSIONS OF THE PROJECT OR ON ANY OTHER

PROJECT. ANY REUSE WITHOUT WRITTEN VERIFICATION OR ADAPTATION BY PEN NON I ASSOCIATES FOR THE SPECIFIC PURPOSE INTENDED WILL BE AT OWNERS

SOLE RISK AND WITHOUT LIABILITY OR LEGAL EXPOSURE TO PENNON I ASSOCIATES; AND OWNER SHALL INDEMNIFY AND HOLD HARMLESS PENNONI

ASSOCIATES FROM ALL CLAIMS, DAMAGES, LOSSES AND EXPENSES ARISING OUT OF OR RESULTING THEREFROM.

HAVT 305063PROJECT

2017-01-16DATE

AS NOTEDDRAWING SCALE

Z.D.DRAWN BY

C.F.APPROVED BY

CM-1001SHEET 4 OF 8

IHIGH HOSE

RETRIEVER (BY DISPENSER MANUFACTURER)

II /

GASBOY TOPKAT PLUS FUEL MANAGEMENT SYSTEM (OR APPROVED EQUAL)MOUNTED TO TOP OF DISPENSER

I / ttas. ToyI /I /I /I /I / IGASOUNEI /I /

OPW 11A NOZZLEI /I /I /I /

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NEW MUNICIPAL SERVICES BUILDING (UNDER CONSTRUCTION)

I /COAXIAL BREAKAWAY COUPLING

GASBOY ATLAS MODEL 9853KX OR APPROVED EQUAL,)

NEW MUNICIPAL SERVICES BUILDING (UNDER CONSTRUCTION)

I /I / cTsI / STD GASOLINE FUEL

DISTRIBUTING HOSE 10 LONG x 3/4 DIA.

I /I /I /I / 6" THICK CONCRETE PAD

DRESSER WAYNE RELIANCE DISPENSER 1 (OR APPROVED EQUAL)

ALL STAINLESS STEEL CABINET

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UNION% 4" PIPE BOLLARD

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DISPENSER CONTAINMENT SUMP

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8" MIN. 12" MAX.

NEW 3" SCHED 40 GALVANIZED STEEL POST W/CAP EXTEND 1-FT ABOVE TOP OF FENCE (TYP OF 2)

PROPSED 5-FT HIGH FENCE (BY OTHERS)

NEW 7/8" STAINLESS STEEL UNISTRUT BRACKET (TYP OF 2)* _

NEW ALARM UNIT AND ACKNOWLEDGEMENT SWITCH

FINISHEDGRADEATTACH VENT RISER AND

- SUPPORT PIPE TO ANGLE WITH 3/8" STAINLESS STEEL U-BOLTS

-*~r

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16"0 X 3' DEEPCONCRETEFOOTING

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1-INCH RIGID STEEL CONDUCT

NEW TRANSITION JOINT (TYP.) ----- ,(CRANE RESISTOFLEX OR APPROVED EQUAL)

NEWCOUPLING (TYP.)

NEW 2" FRP VENT PIPING TO UST (1/8" PER 1'-0" MIN. SLOPE TO UST) NEW 2" GALV

STEEL (TYP.)

NEW PRESSURE VACUUM VENT(OPW MODEL 623v OR APPROVED EQUAL)

NEW 2" SCH. 40 GALV. STEEL VENT PIPE (TYP.)

o(1

yCM-100VENT RISER DETAILN.T.S

FINISHED PAVING (BY OTHERS)

3'-6'' 4"0 EXTRA STRONG PIPE FILLED W/ CONCRETE, PRIMED & PAINTED W/ 2 COATS OF OSHA SAFETY YELLOW EPOXY PAINT.

col/l . \ * > '' '

cfM 6-INCH WIDE WARMS TAPE (TYP ALL LINES)

PENNDOT 2A-----.STONE BACKFILL

X > , A' . VNOTES: 18"0 OR SQUARE CONCRETE PIER W/ 8-#5 VERT. & #4 TIES @ 12A^ -fe-3'-0"1 , t' V &

, c1. SLOPE PRODUCT LINE MINIMUM 1/8-INCH PER FOOT TOWARDS TANK

2. PROVIDE MINIMUM 6-INCH SPACING BETWEEN ALL PRODUCT LINE AND ELECTRICAL/CONTROL CONDUIT

3. FINAL AS-BUILT LOCATION OF ALL FUEL LINES TO BE LOCATED AT 50-FOOT INTERVALS AND AT ALL BEND VIA GPS COORDINATES.

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PIPE BOLLARDTYPICAL PIPING CROSS SECTIONN.T.SN.T.S.

7T FINAL GRADE 11 2 MAX NOTE 14 FINAL GRADE 11 2" MAX NOTE 1. d

Job No. HAVT 305063

131100-1 LIQUID FUEL PIPING P:\Projects\HAVT\305063 - VEHICLE FUELING SYSTEM @ NEW MSB\SPECS\131100 Liquid Fuel Piping.doc

SECTION 131100

LIQUID FUEL PIPING

PART 1 GENERAL

1.1 RELATED WORK SPECIFIED ELSEWHERE

A. Section 131313 - Storage Tank Systems

B. Section 02221 Utility Excavation, Backfill and Compaction.

1.2 SUBMITTALS

A. Product Data:

1. Catalog sheets and specifications indicating manufacturers name,

type, applicable reference standard, schedule, or class for specified

pipe and fittings.

2. Material Schedule: Itemize pipe and fitting materials for each

specified application in Pipe and Fittings Schedule in Part 3 of this

Section. Where optional materials are specified indicate option

selected.

PART 2 PRODUCTS

2.1 FIBERGLASS REINFORCED PLASTIC PIPING (FRP)

A. UL 971 listed for conveying flammable petroleum products underground,

for all products tested by UL.

B. Conform with ASTM D 2310, Classification RTRP-11; and ASTM D

2996, Classification RTRP-11.

C. Fittings and Joining Materials: Comply with the FRP Manufacturers

recommendations for the intended service.

Job No. HAVT 305063

131313-1 STORAGE TANK SYSTEMS P:\Projects\HAVT\305063 - VEHICLE FUELING SYSTEM @ NEW MSB\SPECS\131313 StorageTank Systems.doc

SECTION 131313

STORAGE TANKS SYSTEMS

PART 1 GENERAL

1.1 RELATED WORK SPECIFIED ELSEWHERE

A. Section 131100 - Liquid Fuel Piping

B. Section 02220 Structure Excavation, Backfill and Compaction.

C. Section 02221 Utility Excavation, Backfill and Compaction.

1.2 REFERENCES

A. NFPA 30 - Flammable and Combustible Liquids Code.

B. NFPA 30A - Automotive and Marine Service Station Code.

C. NFPA 31 - Oil Burning Equipment.

D. NFPA 70 - National Electric Code.

E. NFPA 326 Safeguarding of Tanks and Containers for Entry, Cleaning, or

Repair.

F. NFPA 329 Underground Leakage of Flammable and Combustible

Liquids.

G. API 1615 - Installation of Underground Liquid Storage Systems.

H. API 1632 Cathodic Protection of Underground Storage Systems.

I. API 1604 Closure of Underground Petroleum Storage Tanks.

J. API 2015/2016 Safe Entry and Cleaning of Petroleum Storage Tanks.

K. PEI RP 100: Recommended Practices for Installation of Underground

Storage Systems.

L. Containment Solutions Inc. Fiberglass Underground Storage Tank

Installation Guide.

Job No. HAVT 305063

STORAGE TANK SYSTEMS 131313-2 P:\Projects\HAVT\305063 - VEHICLE FUELING SYSTEM @ NEW MSB\SPECS\131313 StorageTank Systems.doc

M. NACE International RP0285 Control of External Corrosion on

Metallic Buried, Partially Buried, or Submerged Liquid Storage Systems.

N. Environmental Protection Agency Detecting Leaks Successful

Methods Step-by-Step.

O. Underwriters Laboratories (UL).

P. Factory Mutual Engineering and Research (FM).

Q. Pennsylvania Department of Environmental Protection 25 PA Code

Chapter 245: Administration of the Storage Tank and Spill Prevention

Program

R. Pennsylvania Department of Labor and Industry Title 37 Flammable

and Combustible Liquids Handbook

S. US Environmental Protection Agency Regulations.

1.3 DEFINITIONS

A. Motor Fuel Dispensing System: Fuel storage tank, leak containment and

detection for tank and underground piping, remote fill assembly, overfill

prevention, high level alarm, gauge system, remote pump, dispenser, fuel

management system, and all associated piping, wiring, and controls.

1.4 SUBMITTALS

A. Submittals Package: Submit the Product Data, and Quality Control

Submittals specified below at the same time as a package.

B. Product Data: Catalog sheets, specifications, illustrations, wiring

diagrams, CARB Stamp (where applicable), and installation instructions

for each item specified for each type of system.

C. Quality Control Submittals:

1. Tank Installation Contractors Qualifications Data. Provide the

following:

a. Name of Contractor, business address, telephone number,

PADEP Firm Certification, PADEP Installer Certification.

Selected Tank Manufacturers Training Certification within

the last two (2) years.

Job No. HAVT 305063


b. Names and addresses of three (3) similar projects that the

Contractor has worked on during the past two (2) years.

2. Pipe Installers Qualifications Data:

a. Name of each person who will be performing the Work and

their employers name, business address, telephone number

PADEP Firm Certification, and PADEP Installer

Certification Selected Piping Manufacturers Training

Certification within the last 2 years.

b. Names and addresses of 3 similar projects that each person

has worked on during the past 2 years.

c. Copy of certification from tank manufacturer and pipe

manufacturer(s).

3. Installation Checklist and Factory Test Certificate: For each fuel

storage tank, each containment sump

4. Initial and Final Tank and Piping Precision test results and

procedure documentation for each tank and piping run. Initial and

final tightness test results and procedure for each containment

sump, secondary containment piping, and spill containment sump.

1.5 QUALITY ASSURANCE

A. Qualifications:

1. Tank Installation Contractor: The firm shall have been regularly

engaged in the installation and maintenance of underground fuel

storage tanks for a minimum of 5-years, and shall have completed

at least three (3) similar projects of similar size.

2. Pipe Installer: Individual with minimum 5-years experience in

installing fuel piping, have completed at least three (3) similar

projects, and shall be certified by pipe manufacturer of the type of

pipe being installed.

B. Listings: Components of the system(s) for which Underwriters

Laboratories, Inc. (UL) provides product listing service, shall be listed and

bear the listing mark. This includes but is not limited to tanks, piping,

pumps, dispensers, sumps, and valves.

C. Regulatory Requirements:

1. Systems for storage: Standard 1316, NFPA 30 and NFPA 30A.

2. Pennsylvania Department of Environmental Protection regulations

pursuant to the Storage Tank and Spill Prevention Act25 PA Code

Job No. HAVT 305063


Chapter 245 Administration of the Storage Tank and Spill

Prevention Program.

3. Pennsylvania Department of Labor & Industry Title 37 Flammable

and Combustible Liquids Code.

1.6 WARRANTY

A. Fiberglass Tanks: Thirty-year manufacturers warranty for each tank.

1.7 MAINTENANCE

A. Special Tools:

1. Two (2) calibration charts for each fuel tank.

2. Two (2) tools for each type and size vandal resistant fastener.

3. Two (2) lifting arms for composite type manhole frames and lids.

PART 2 PRODUCTS

2.1 FIBERGLASS FUEL STORAGE TANKS

A. Features:

1. Size as indicated on drawings.

2. Double wall fiberglass reinforced plastic (FRP) underground

storage tanks with a primary (internal) tank and a secondary

(external) tank.

3. Interstitial space between the primary and secondary tank walls to

allow for the free flow and containment of all leaked product from

the primary tank, and the insertion of a monitoring device at

bottom of secondary tank.

B. Design Criteria:

1. UL labeled for underground service in accordance with UL-1316

Construction Standard for Glass-Fiber-Reinforced Plastic

Underground Storage Tanks, and conforming to all applicable

Federal, State and local Codes and Regulations.

2. Internal Load: Primary and secondary tanks shall withstand 5 psig

(35 kPa) air pressure test with 5:1 safety factor.

3. Internal and external tanks shall be factory vacuum tested to assure

structural integrity.

4. Surface Loads: HS-20 axles loads when properly installed

according to current manufacturers installation instructions.

Job No. HAVT 305063


5. External hydrostatic pressure: Buried in ground with seven feet (7')

of overburden over the top of the tank, the excavation fully flooded

and a safety factor of 5:1 against general buckling.

6. Tanks capable of supporting accessory equipment such as drop

tubes, submersible pumps and ladders when installed according to

tank manufacturers recommendations and limitations.

7. Vent primary and secondary tanks to atmospheric pressure. The

tanks are not designed as pressure vessels.

8. Tanks shall be capable of storing liquids with a specific gravity up

to 1.1

C. Product Storage:

1. Diesel fuel oils for oil burning equipment at temperatures not to

exceed 150F.

2. Gasoline, jet fuel, aviation gasoline, motor oil (new or used),

kerosene, diesel motor fuel at ambient temperatures.

3. Alcohol-gasoline blend motor fuels at ambient temperatures:

a. Gasoline-ethanol blends with up to 100% ethanol.

b. Gasoline-methanol blends with up to 100% methanol.

4. Oxygenated motor fuels at ambient temperatures with up to 20%

(by volume) methyl tertiary butyl ether (MTBE), ethyl tertiary

butyl ether (ETBE), di-isopropyl ether (DIPE), tertiary butyl

alcohol (TBA), tertiary amyl methyl ether (TAME), or tertiary

amyl ethyl ether (TAEE).

5. Biodiesel-diesel blends with up to 100% biodiesel (B100 per

ASTM) at ambient temperatures.

D. Monitoring Capabilities:

1. Double and triple-wall tanks shall have a monitoring space

between the walls to allow for the free flow and containment of

leaked product from the primary tank. The monitoring space shall

provide equal communication in all directions.

2. The following continuous monitoring conditions shall be

compatible with the cavity between the inner and outer tanks:

a. Vented to atmosphere

b. Vacuum 5 psig maximum

c. Positive air pressure (5 psig maximum)

d. External hydrostatic pressure 7 maximum groundwater

head pressure over tank top

3. Tanks 6' diameter and larger shall have an integrally mounted

annular space reservoir installed on the tank for factory-installed

brine and continuous hydrostatic monitoring. The reservoir shall be

Job No. HAVT 305063


constructed of fiberglass reinforced plastic materials and be

included in the tank warranty.

4. The monitoring fitting for the monitoring space shall be a 4" NPT

fitting.

5. The monitoring system shall be capable of detecting a breach in the

inner and outer tank under the following installed conditions:

a. When the primary tank is empty.

b. When the primary tank is partially or completely full and

the ground water table is below tank bottom.

c. When the primary tank is partially or completely full and

the tank is partially or completely submerged in

groundwater.

6. The leak detection performance of the monitoring system shall be

tested and verified by a qualified independent consultant to detect

leaks in the primary or secondary tank walls as small as 0.10

gallons per hour within one-month.

7. The hydrostatic monitoring system shall be capable of a precision

tank test that is listed by the National Work Group on Leak

Detection Evaluations (NWGLDE) and be listed as a continuous

interstitial monitoring method.

(liquid filled) by NWGLDE.

8. If hydrostatically monitored, any solution used in the monitoring

space shall be compatible with the tank and be of a contrasting

color to the tank.

E. Construction:

1. Materials (Primary and Secondary Tanks): Isophthalic polyester

resin and glass fiber reinforcement.

2. Manway:

a. Above liquid level type with 22-inch minimum inside

diameter. Provide one manway on tanks.

b. Bolted cover with UL listed gasket, and welded threaded

openings of number and sizes required. Secure nuts or

heads of bolts to underside of flange.

c. Protect threads on bolts during transit and installation.

3. Containment Sump Mounting Collar: Sized to accept 42-inch

fiberglass containment sump.

4. Monitor Fittings: 4 inch NPT fitting.

5. Gage/Deflector Plates (Under Manways and Fitting Openings):

Stainless Steel.

Job No. HAVT 305063


F. Accessories:

1. Flanged Manways

a. The standard manway is 22" I.D. and will be furnished with

UL listed gaskets and covers (30" and 36" manways are

optional).

b. Location see standard tank drawings.

c. Optional manway extensions shall be fiberglass and size to

accommodate site conditions.

2. Fill Tubes - Fill tubes of appropriate design shall be supplied by

contractor.

3. Hydrostatic Monitor Accessories

a. Brine monitoring fluid shall be a calcium chloride solution.

b. Double float reservoir sensor supplied by contractor shall

be designed for CSI reservoirs. The components of the

sensor shall be compatible with brine and provide two

alarm points positioned ten inches (10") apart.

4. Secondary Containment Collar

a. UL label shall be affixed to collar.

b. The collar shall be fiberglass reinforced plastic, 42" or 48"

in diameter and shall be factory-installed in accordance

with drawings.

c. The collar shall include an internal adhesive channel.

d. The collar shall be included in the 30-year tank warranty.

5. Adhesive Kit (Kit AD)

a. UL Listed and alcohol compatible adhesive kit shall

provide a watertight seal at the tank sump and containment

collar joint to prevent the ingress of water or egress of fuel.

The adhesive kit includes resin, catalyst, mixing stick, putty

knife, sandpaper, grout bag, and installation instructions.

6. Tank Sumps

a. UL label shall be affixed to tank sump components.

b. Tank sumps & collars shall be listed by Underwriters

Laboratories for petroleum fuels and all blends of alcohol

(same as tank). Collar and sump shall be tested and listed as

a complete sump system.

c. Tank sump components shall be constructed of fiberglass

reinforced plastic. The tank sump shall be 42" or 48" in

diameter and must mount to the secondary containment

Job No. HAVT 305063


collar. Standard tank sump shall consist of an octagon

shaped base (round base is optional), round body extension

and enclosure top.

d. The octagon base shall be 24" in height and provide 19"

high panels for piping entry points. The base must be

capable of joining to the collar with an internal adhesive

channel.

e. A 34" O.D. watertight lid shall be provided at the

submersible and fill/vapor end of the tank and provide a

watertight seal to the sump enclosure with twelve

inches (12") of water above the lid and remain leak free.

f. Refer to tank sump drawings for standard models and

configurations.

7. Anchor Straps

a. Straps shall be supplied by the tank manufacturer.

b. Number and location of straps shall be as specified by

manufacturer.

c. Each strap shall be capable of withstanding a maximum

load of 25,000 lbs.

8. Prefabricated Concrete Deadmen Anchors.

a. Design Conditions Deadmen shall meet the following

design criteria:

i. Deadman shall be designed to ACI 318.

ii. Manufactured with 4,000 psi concrete.

iii. Manufactured in various lengths.

iv. Provide adjustable anchor points for hold down

straps.

b. Size of deadmen to be determined by tank manufacturer.

9. Liquid Sensor Drawstring

a. Galvanized steel drawstring shall be factory installed at the

monitoring fitting to facilitate field insertion of sensor.

10. Fittings Threaded NPT

a. All threaded fittings shall be located on a manway cover or

within twelve inches (12") of the tank top center line.

Fittings to be supplied with temporary thread protectors or

threaded plugs.

b. All standard fittings shall be four inch (4") diameter NPT

half couplings.

c. Internal piping shall be terminated at least 4" from the tank

bottom (6" for 12' diameter tanks).

Job No. HAVT 305063


11. Containment Turbine

a. Watertight lids, 42-inch dia., by fiberglass tank

manufacturer.

b. Construction: Same material as tank.

c. Bonding Kit: As recommended by fiberglass tank

manufacturer.

G. Tank Hold-Down Device:

1. Hold-Down Strap (By Tank Manufacturer): Fiberglass reinforced

plastic, preshaped to fit the tank contour. The quantity and

location of hold down straps shall be as recommended by tank

manufacturer.

2. Eye Bolt: Cadmium plated ASTM A 36 steel, eye on one end, and

the other threaded and fitted with a l/4 x 4 square steel plate,

structural nut and washer. Rod length as required for proper

anchoring into the concrete mat.

3. Wire Rope: Improved plow steel, 6 x 19 strand, galvanized, fiber

core, minimum tensile strength 12500 pounds.

4. Wire Rope Clamps: Cadmium plated for corrosion resistance.

H. Tank Identification: Permanent stencils, labels, or plates mounted on

tanks, and include the following information:

1. Standard of Design by which tank was manufactured.

2. List of products and additives which may be permanently stored in

tank.

3. Year in which tank was manufactured.

4. Unique identification number.

5. Dimensions, design, working capacity, and tank model number.

6. Name of tank manufacturer.

I. Flanged Manway: One required. 1. Ring Pattern (Tanks with Mounting Collar): One ring pattern for

mounting cover plate.

2.7 TANK ACCESSORY PACKAGE

A. Remote Fill Assembly:

1. As indicated on drawings.

2. Multiport Assembly

Job No. HAVT 305063


a. Waterproof cover with dual parts and integral spill

containment sump, fill caps and fill pipe adaptors:

OPW S8SB-3100G-MP37163-WSC, or approved equal.

b. Provide watertight multipart cover assembly and individual

vent and fill line.

c. Provide lockable caps for both fill and vent pipes.

- Fill Pipe: OPW634TE-7085 or approved equal.

- Vent Pipe: OPW 1711T-7085-ERV, or approved equal.

3. Overflow Prevention Valve

a. Two-Stage valve aluminum valve with nitrite rubber closed

cell foam float and integral viton seals, designed to shut off

when liquid level rises to 95-percent of tank capacity.

Valve to be suitable for use with remote fill; OPW GISOR,

or approved equal.

B. Nameplate Holders: Corrosion resistant steel plates and straps (4 inch)

with vandal resistant fasteners; OPW 107, EBW 787, or approved equal.

C. Fill Port Nameplate:

1. Construction: Minimum 1/8 inch thick two color laminated plastic

engravers stock with the following items engraved in contrasting

symbol and background colors conforming to the American

Petroleum Institute (API) color coding for the particular fuel type,

and consistent with facility fuel suppliers marking.

a. Manufacturers statement that tank conforms with Bulk

Storage Regulation 6 NYCRR Part 614.

b. Standard of Design by which tank was manufactured.

c. List of products and additives which may be permanently

stored in tank.

d. Year in which tank was manufactured.

e. Unique identification number.

f. Dimensions, design, working capacity, and tank model

number.

g. Name of tank manufacturer.

h. Date of tank installation.

i. API color symbol.

j. Installers name.

D. Stick Gauge: Hardwood, calibrated in 1/8 inch increments.

E. Manhole for Leak Monitor System: HS-20 loading, 18-inch dia. cast iron

body, minimum 18-inch steel skirt and cover secured with minimum of 2

Below Grade Spill Containment Assembly: EBW 705-474-01 Flex Catch, OPW 101BG-2100, or approved equal.

Size: 5 gallons (minimum).Cover: Waterproof, hinged, locking type.Shell: Durable polyethylene shell with plastic or cast iron base.Cover Lid Manhole: Plastic or steel skirt with composite manhole cover complying with DOT H-20 load requirements.Drain valve.

Extractor Fitting (for tank testing): Universal V421, OPW 233, EBW 300 Series, Morrison Bros. 560, or approved equal.Cap: EVR certified; OPW 1711T-7085-EVR, EBW 304 Series, or approved equal.Adapter: EVR certified; OPW 61VSA-1020-EVR, Franklin SWV-101-B, or approved equal.

Job No. HAVT 305063


cap screws; OPW 6110-18WT, Morrison Bros. 418TM (18-inch dia.),

EBW MW-1800, or approved equal.

2.8 UNLEADED GASOLINE TANK INSTALLATION PACKAGE

A. Vent (Unleaded Gasoline Tanks): Composite body, pressure-vacuum vent

type, CARB and EVR certified, designed to direct vapors upward. Fitting

relief valve shall be set for 3 inches water column pressure and 8 inches

water column vacuum; OPW 623V, EBW 802, Morrison Bros. 749, or

approved equal.

B. Remote Pump: Single phase 3/4 HP, 208/230 Vac; with control box and

mechanical line leak detector; F.E. Petro STP-75, Red Jacket P75T-X

(quick set finial), or approved equal.

1. Mechanical Line Leak Detector: F.E. Petro STP-MLD or Red

Jacket FX-1V.

C. Stage I Vapor Recovery System: Certified by California Air Resources

Board (C.A.R.B.).

1. Below Grade Spill Containment Assembly: EBW 705-474-01

Flex Catch, OPW 101BG-2100, or approved equal.

a. Size: 5 gallons (minimum).

b. Cover: Waterproof, hinged, locking type.

c. Shell: Durable polyethylene shell with plastic or cast iron

base.

d. Cover Lid Manhole: Plastic or steel skirt with composite

manhole cover complying with DOT H-20 load

requirements.

e. Drain valve.

2. Extractor Fitting (for tank testing): Universal V421, OPW 233,

EBW 300 Series, Morrison Bros. 560, or approved equal.

3. Cap: EVR certified; OPW 1711T-7085-EVR, EBW 304 Series, or

approved equal.

4. Adapter: EVR certified; OPW 61VSA-1020-EVR, Franklin

SWV-101-B, or approved equal.

2.9 DISPENSER SUMP

A. Type: As indicated on drawings.

Job No. HAVT 305063


2.10 SAFETY SERVICE VALVE

A. Type: Double poppet valve, normally open, designed to automatically

shut down fuel delivery to the pump upon impact or in the event of fire;

1. Fusible Link Melting Temperature: 160 degrees F.

2. Acceptable Valves: Universal Valve 521, EMCO Wheaton A60-

003, EBW 662, OPW 10BFP-5726, or approved equal.

2.11 FUEL DISPENSER

A. Types:

1. Single Product, Single Hose, Side Load Nozzle capable of

dispensing up to 22 gallons per minute (gpm), 115v/60 Hz.

2. Acceptable Manufacturers:

a. Gasboy Atlas Model 9853KX

b. Wayne Reliance Model G6201D/2GJK/W1

c. Approved equal.

B. Nozzles:

1. Standard Nozzle: OPW 11A, or approved equal.

C. Hoses:

1. Unleaded Gasoline: 3/4 inch dia, minimum 10 feet long (two 5

foot hoses).

D. Dispenser Accessories (to be provided with unit):

1. Electronic Totalizer.

2. Electronic Display

3. Gasoline filter as recommended by the manufacturer,

4. Double swivel fitting.

5. Breakaway fitting

6. Whip hose.

7. Light Pulser.

8. Fuel Filters: As required for fuel type and environmental

conditions.

9. High Hose Retraction Assembly.

E. Cabinet and Frame:

1. All stainless steel construction (20 gauge main).

Job No. HAVT 305063


F. Mark dispensers with a warning sign reading "NO SMOKING - TURN

OFF ENGINE- DO NOT DISPENSE GASOLINE INTO UNAPPROVED

CONTAINERS".

2.12 TANK GAUGING, LEAK AND OVERFILL MONITOR SYSTEM

A. Acceptable Manufacturers:

1. Franklin Fueling Systems (Incon Fuel Mgmt System) Madison

Wisconsin, (800) 225-9787, Model TS-550 Tank Sentinel.

2. Veeder Root Inc., Simsbury, CT, (800) 873-3313, Model TLS-350.

3. Approved equal.

B. Type: Continuous operation tank gauging, leak detection and overfill

monitor system for double wall storage tanks, double wall product piping,

and containment sumps.

1. Systems shall have system test capability, and shall be UL listed

and/or FM approved.

C. Alarm Monitor Panels: Locate panel inside building as shown on drawing.

1. The alarm panel shall visually indicate the following:

a. Status of each tanks interstitial space.

b. Status of each containment system.

c. Status of high level sensor set at 95 percent of tank

operating capacity (on or off). When sensor is tripped,

audio alarm shall be activated and be audible at fill port

location.

D. Non-Discriminating Leak Sensors:

1. Detects leaks in the following:

a. Interstitial space between tank walls.

b. Piping system which drains into containment sump.

2. Sensors: Non-discriminating type, not sensitive to condensation

forming on the sensor surface, or dripping across the sensor

surface.

Audible Overfill Alarm Device: Weatherproof, surface mounted basic grille type, 120 V ac as manufactured by tank gaging, leak detection and overfill monitor system manufacturer.

Job No. HAVT 305063


E. Magnetostrictive Gage Probe:

1. Includes temperature sensors, and both product and water floats

capable of sensing product level to nearest 0.001 inch.

2. Upon demand, the system shall indicate water level, product level,

and average product temperature.

3. System shall sense and alarm leakage rates greater than 0.2 gal/hr.

F. Instrumentation Control Cable: Connect probe and sensor to alarm

monitor panel, as recommended by manufacturer of leak and overfill

monitor system.

G. Audible Overfill Alarm Device: Weatherproof, surface mounted basic

grille type, 120 V ac as manufactured by tank gaging, leak detection and

overfill monitor system manufacturer.

H. Overfill Alarm Device Sign: Constructed of 1/8 inch thick two color

laminated plastic engravers stock, with the words OVERFILL ALARM

DEVICE engraved in white on red background. Size sign and lettering

for easy reading from ground level.

I. Printer: As recommended by system manufacturer. If printer is thermal

type provide 6 rolls of thermal paper at each location.

2.13 FUEL FOR TESTING

A. Coordinate with the Owners for the delivery of a full tank of each

appropriate fuel type for testing to verify that fuel transfer equipment and

instrumentation is operating properly.

2.14 FUEL MANAGEMENT SYSTEMS

A. Type A (Small Fleet System): Dispenser mounted, magnetic stripe card

activated, self contained, weatherproof unit capable of 24 hour monitoring,

simultaneous control of maximum of 2 hoses and remote access.

1. Acceptable Systems:

a. TopKAT Plus by Gasboy, 7300 W. Friendly Avenue,

Greensboro, NC 27410, (336) 547-5700 | www.gasboy.com

b. Approved equal.

Job No. HAVT 305063


2. Features:

a. General

(1) System shall conform to ISO 9001:2000 standards

and be UL and cUL approved

(2) Expandable to accommodate future vehicles, drivers

and fuel sites.

(3) Capable of supporting the current vehicles fleet for

the Township consisting of a minimum of

200-vehicles.

b. Description

(1) Dispenser mounted weatherproof unit with all

peripherals including CPU, display panel, pump

control module, communication modules and

receipt printer.

(2) Web enabled controller to permit independent real-

time control, monitoring and reporting via the web

using ID/password via a secure link.

(3) Controller to communicate directly with CPU server

or dedicated host PC.

(4) Refueling shall take place regardless of connectivity

to host computer. Provide time limit for off-line

activity.

c. Fueling Procedure.

(1) A 2-stage authorization process shall be provided

identifying both the vehicle and driver prior to

refueling. Both driver and vehicle IDs should be

stored in the transaction.

(2) The system shall allow manual fueling. A magnetic

stripe card or tag and a keypad for manual entry

shall be available for alternative methods for

initiating a fueling transaction.

d. Controller

(1) Capable of controlling up to two (2) mechanical

hoses.

(2) Capable of storing up to 25,000 transactions and

50,000 vehicles/devices.

(3) Controller shall be available for refueling 24/7 and

shall work in online and off-line modes, in case of

communication failures.

(4) The controller shall have an embedded hardware

platform designed to survive the harsh environment,

solid state Flash disk, real-time clock with backup,

surge suppressors and power failure recovery

mechanism.

Job No. HAVT 305063


(5) Controller to have a high level data protection

through two (2) separated isolated TCP/IP Ethernet

network ports; one for site peripherals interface and

the second for external network communication.

Communication to be security protected.

(6) The site controller shall have the following

additional capabilities:

Secured remote capabilities for monitoring, management and maintenance activities

Flexible with all types of communication including TCP/IP, wireless Ethernet bridge

modems, satellite communications, and dial-up

analog modem.

Web enabled reporting and alarms for Tank Level Sensing (TLS) systems (Veeder Root-350

and VR-450 protocols). TCP/IP interface to TLS

only.

Fuel management software for reconciliation reports

Accessible via Internet browser to control and monitor the system. No requirement to install

dedicated software.

Real time web-based dynamic graphical monitoring and control of dispensers

Remotely open a pump and limit the quantity to a specific transaction

Remote maintenance, remote troubleshoot and remote software upgrades of the various

components of the system

(7) The following physical, electrical and

environmental specifications shall be provided:

Supply voltage: 110 240 VAC Power consumption: 2A max. Operating temperature: -30 C to +70 C Communication interface: RS-4859600 bps,

Half-Duplex, RS-232, Ethernet RJ-45-10 Mbps,

EIA 802.15.4

e. Tank Level Sensing (TLS) interface.

(1) Controller shall be capable of supporting Veeder

Root TLS 350 and 450 protocols.

(2) The TLS shall connect to the controller via TCP/IP

communication pad.

f.

Job No. HAVT 305063


f. Controller software

(1) Provide all software required for a complete

operational system.

(2) The system shall be based on web server technology

and enable easy secured (SSL) remote access

through the network using a standard PC with an

internet browser, without the need for any other

software application.

(3) The browser interface shall allow control and

monitoring, maintenance activities, report

generation with advanced filters and templates,

graphical monitoring of fuel levels, on-line pump

monitoring and more.

(4) The system shall provide flexibility when searching

for data within the system without the need for prior

knowledge in SQL or other query languages.

(5) The site controller shall support mechanical and

electronic dispensers. All links shall be protected

and isolated for maximum reliability.

(6) The system shall store transaction data as well as

driver and vehicle records into its database using

FLASH disk. Other critical data such as fueling

limits and restrictions shall also be stored in the

database.

(7) The system shall use the following authorization

devices:

Mifare cards or tags Magnetic Cards (ABA track 2 and 3) Keyboard entry authorization Two stage authorization using a combination of

Mifare/Mag card/Keypad

(8) The system shall have the option to collect data

from driver before refueling, such as: PIN,

Odometer, vehicle ID, etc

(9) The system shall provide odometer reasonability

checks

(10) The site controller shall allow the possibility to

work offline with all limits and restrictions

(11) System shall have the option to approve or decline

refueling according to pre-defined limits and

restrictions for the specific unit. Such limitations

shall include:

Limit of daily, weekly and monthly refueling volume or sales amount.

Job No. HAVT 305063


Enable or disable vehicle refueling on specific days (weekdays for example) and/or specific time

slots within a day (night time for example)

Limit the maximum refueling sessions for a specific vehicle per day, week or month.

Block specific stations for a specific vehicle (if vehicle is restricted for operation in a specific

zone).

Restriction of specific fuel types for refueling of a specific vehicle.

g. Host Software

(1) General

Support multiple fuel site controllers and allow data consolidation.

Support multiple fleets and multiple departments. Synchronize data with all sites. Software shall be used as a centralized issuing

and programming facility for Magnetic cards,

Mifare cards, and Mifare tags.

Software shall be installed on the host computer running.

The system shall be a centralized web server communicating with all sites to provide

centralized data base and on-line network access

for fleet managers, key personnel and remote

maintenance entities.

The software shall communicate with all sites to provide 24/7 on-line access through the network.

The software shall create and control several fleets and departments and support different

privilege levels for limited access for different

users (for example, a specific Fleet manager shall

only be able to manage only his fleet vehicles).

The software shall provide secure log-in through the Web for each fleet manager, for monitoring

& control and report generation including

exception reports.

The host software application can interface with other applications via Web Services, import and

export of files to FTP and ODBC standard.

The software shall allow Exporting data to different file formats (using a dropdown menu)

such as CSV, TXT, and XML.

Job No. HAVT 305063


Mifare tags, Mifare cards and Magnetic cards shall be defined and associated with unique

numbers to the fleet vehicles.

h. Limits and Restrictions

(1) Host software shall allow limits and restrictions to

be configured either by an authorized user or

imported from a different external system (using the

import/export).

(2) Customizable vehicle and driver limits and

restrictions shall include:

Limit of daily, weekly and monthly refueling volume in gallons as well as in currency.

Enable or disable vehicle refueling on specific days (weekdays for example) and / or specific

time slots within a day (night time for example)

Limit the maximum refueling sessions for a specific vehicle per transaction, per day, week or

month.

Limit the maximum refueling sessions for a specific vehicle per transaction, per day, week or

month.


zone).


zone).

Restriction of specific fuel types for refueling of a specific vehicle

i. Fuel Management System Software

(1) The system shall provide the following capabilities:

Reports regarding fuel consumption with filters of sites, dates, volumes and more

Customized templates for specific reports History of fuel consumption from every product

with graphical representation

Forecasting consumption for every product based on the consumption history with graphical

representation

Reconciliation Manual entry or editing of fueling transactions Provide a centralized system for maintenance

reporting and reporting of different system

alarms, per station

Job No. HAVT 305063


j. Reporting System

The system shall be capable of operating multiple reports,

including exception reports, reconciliation reports, trends,

forecast, consumption, tank capacity and more. Reports

shall be as follows:

(1) Custom Reports

The software shall provide a highly flexible custom reporting utility. Data elements can be

selected and put in any order by the user to create

their own custom report.

This report shall have the ability to be saved as a

template for later use.

Must have advanced customized reporting capabilities with filters and templates (Web

based).

The custom reports feature shall enable report

generation of transactions performed in the fuel

station in various profiles.

The following field names shall be used to generate custom reports tables:

Station, Date, Time, Fleet, Transaction Type,

Vehicle #, Product, Quantity, Total Sale, Receipt

No., Fleet Code, Pay Mode, Transaction Id,

Authorized By, Department, PPV, Odometer,

Engine Hour, Pump, Tank, Nozzle, Density,

Temperature, Vehicle Type, Ref/Slip No., Driver

name, Dept. code, Card number, Device name.

The custom report shall allow summary by the following fields (Break by):

Date, Plate, Pump, Product, Pay Mode, Station

name, Fleet code, Authorized by, driver name,

Dept. code, or a selection of any of the above

fields

The custom reports shall allow sorting by the following fields (Sort by):

Date & Time (Ascending/Descending), Pump,

Transaction ID, Product, Amount

(Ascending/Descending), Quantity, Plate, Pay

mode, Station name, fleet code, Receipt ID,

Driver name, Dept. code or a selection of any of

the above fields.

Job No. HAVT 305063


(2) Exception Reports

The software shall provide Exception Reports for

the Fleet Manager. It must provide the ability to

spot any abnormal incidents that occurred within his

fleet. The following exception reports are required

for each fleet:

Volume Exception Report shall list noted exceptions relating to the fuel volume consumed

in the transactions compared with the related

vehicles fuel tank volume.

Mileage Exception Report shall list the exceptions related to the elapsed distance of the

vehicles, according to odometer readings.

Consumption Exception Report shall list the exceptions related to the fuel consumption of the

vehicles, according to odometer readings and the

specified fuel consumption ratio of the vehicle.











Not Used Exception Report shall list the vehicles which did not carry out any transaction

in a specified time frame. The report should

include the license plate number, the odometer

reading and the date and time of the last

transaction performed by the vehicle.

Job No. HAVT 305063


k. Warranty

(1) Provide 12-month warranty on parts and labor and

minimum 5-year warranty on all cords and tags.

l. System Installation and Timing

(1) Provide trained factory representative to install the

system including all software.

(2) Provide a minimum of eight (8) hours of on-site

training for all Township personnel.

(3) Provide continued remote assistance and support for

a minimum of 12-months after installation of the

system.

PART 3 EXECUTION

3.1 PREPARATION

A. Testing Prior to Installation:

1. Before placing the tank into its excavation, plug all openings and

pressure test tank in accordance with manufacturers printed test

instructions, unless otherwise specified.

2. Tanks should not be pressurized beyond manufacturers specified

limits. The tank must hold the test pressure for 30 minutes.

3. Check fitting connections, and seams in outermost tank by

applying a soap suds solution.

4. Reject any leaking tanks.

3.2 INSTALLATION

A. Install all work included in this section in accordance with the

manufacturers printed installation instructions and recommendations,

unless otherwise shown or specified.

3.3 FUEL STORAGE TANKS

A. Jacketed Secondary Containment Tanks and Double Wall ACT 100-U

Tanks: Touch-up any abraded or marred factory coating as directed by

tank manufacturer before placing tank and containment sump into

excavation.

B. Lower tank carefully into the excavation using lifting lugs provided on the

tank. Set the tank on a full length concrete slab covered with a 12 inch

layer of pea gravel.

Job No. HAVT 305063


C. Set tank to pitch one inch down toward the interstitial leak monitor.

D. Do not use chocks or saddles to support or block the tank in position.

E. Install tank anchoring devices to secure tank firmly in place.

F. Do not place fuel into tank until backfilling is completed.

G. Plug and seal all unused openings in containment sump.

3.4 TANK ACCESSORIES

A. Fuel Identification: Attach laminated plastic nameplate to each tank fill

pipe to identify the fuel in the tank.

B. Tank Identification: Affix tank identification stencil, label, or plate

permanently to tanks and fill ports.

C. Install padlocks on all lockable caps on fill and vapor recovery piping.

D. Terminate vent lines with vent caps.

E. Overfill Alarm Device Sign: Mount sign adjacent to alarm device in a

location that is easily readable from ground level.

F. Vent Caps:

1. Install vent caps at end of vent piping minimum of 12 feet above

finished grade.

3.5 FIELD QUALITY CONTROL

A. Testing: After installation of tank and piping, test the system in the

presence of the Owners Representative, as follows:

1. Piping: Before painting or backfilling, plug ends and test with air

at manufacturers recommended test pressure, and hold for 5 hours

without leaking.

2. Tanks:

a. Before backfilling, pressure test tank in accordance with

manufacturers printed test instructions, unless otherwise

specified.

b. Tanks should not be pressurized beyond manufacturers

specified limits.

Job No. HAVT 305063


c. The tank must hold the test pressure for 30 minutes.

d. Check fitting connections, and seams in outermost tank by

applying a soap suds solution.

e. After backfilling, make measurement of vertical distance

from top of 4 inch gage opening to top of impact/deflector

plate, and submit this information to the Directors

Representative.

3. Motor Fuel Dispensing System:

a. After reconnecting piping, fuel dispensers, and tanks, and

when directed, perform a system acceptance test in the

presence of the Townships Representative to demonstrate

that the fuel dispensing system is operating properly.

b. Make required repairs and final adjustments.

c. Minimum flow rate for gasoline systems without Stage II

vapor recovery is 11.0 gpm, and 7.5 gpm with Stage II

vapor recovery. d. Use a 5 gal. calibration can to calibrate the dispenser(s).

3.6 ALARMS

A. The high level sensor shall be set to trip the system at 90% of full tank capacity. The visual and audible alarm devices shall be seen and heard from the fill port location.

END OF SECTION

ProjectID: 1004255872ProjectDetailsProject 1004255872 DetailsPage 1Page 2

PlansCM-1001 Enlarged Site Plan and DetailsPage 4

CM-1002 Tank DetailsPage 5

CM-1003 DetailsPage 6

Specs131100 Liquid Fuel Piping_62_66Page 62

131313 Storage Tanks Systems_67_90Page 67Page 68Page 69Page 70Page 71Page 72Page 73Page 74Page 75Page 76Page 77Page 78Page 79Page 80Page 81Page 82Page 83Page 84Page 85Page 86Page 87Page 88Page 89Page 90

sms: vehicle fueling system at municipal services … vehicle...g. api 1615 - installation of...

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