solid insulated switchgear - toshiba.co.jp · tested and certi˜ed iec -62271-100 iec -62271-102...

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Find out more on http://www.toshiba-tds.com & http://toshiba-railway.com The information contained herein is as of July , 2015. The information contained herein is subject to change without notice. The information contained herein is presented only as a guide for the applications of our products. No responsibility is assumed by TOSHIBA for any infringements of patents or other rights of the third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of TOSHIBA or others. TOSHIBA products should not be embedded to the downstream products which are prohibited to be produced and sold, under any law and regulations.. TOSHIBA does not take any responsibility for incidental damage (including loss of business profit, business interruption, loss of business information, and other pecuniary damage)arising out of the use or disability to use TOSHIBA products. The products described in this document may include products subject to the foreign exchange and foreign trade laws. The products described in this document may contain components made in the United States and subject to export control of the U.S. authorities. Diversion contrary to the U.S. law is prohibited. 2016.08 Solid Insulated Switchgear

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Page 1: Solid Insulated Switchgear - toshiba.co.jp · Tested and certi˜ed IEC -62271-100 IEC -62271-102 and IEC -62271-200 compliant switchgear by CESI. GRE-110 GRE-140 VACUUM INTERRUPTER

Find out more on http://www.toshiba-tds.com & http://toshiba-railway.com

The information contained herein is as of July , 2015.The information contained herein is subject to change without notice.The information contained herein is presented only as a guide for the applications of our products. No responsibility is assumed by TOSHIBA for any infringements of patents or other rights of the third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of TOSHIBA or others.TOSHIBA products should not be embedded to the downstream products which are prohibited to be produced and sold, under any law and regulations..TOSHIBA does not take any responsibility for incidental damage (including loss of business profit, business interruption, loss of business information, and other pecuniary damage)arising out of the use or disability to use TOSHIBA products.The products described in this document may include products subject to the foreign exchange and foreign trade laws.The products described in this document may contain components made in the United States and subject to export control of the U.S. authorities. Diversion contrary to the U.S. law is prohibited.

2016.08

Solid Insulated Switchgear

Page 2: Solid Insulated Switchgear - toshiba.co.jp · Tested and certi˜ed IEC -62271-100 IEC -62271-102 and IEC -62271-200 compliant switchgear by CESI. GRE-110 GRE-140 VACUUM INTERRUPTER

Innovative and Environment Friendly Technology

UTILITIESPrimary distribution substation; Switching substations; Mobile substations; Substations for distribution generation; Substations for power plants.

TRANSPORTATIONPower supply substations for Airport & Railways.

FINANCIAL SECTORSecurities houses and Banking companies

INDUSTRIAL SECTORIron and steelworks factories; Semiconductor factories; Chemical and petrochemical plants;Automobile industry; Mining industry; Paper mills.

PUBLIC INFRASTRUCTUREHospitals; Water and wastewater plant equipment; Seawater desalination plants.

TELECOM SECTORBroadcasting companies; Telecom companies;Internet service providers.

Toshiba started producing metal-clad enclosed switchgears in 1926 and has continued providing highly reliable switchgears to a wide range of applications ever since.

Furthermore, since its development of Japan’s �rst vacuum circuit-breaker in 1965, Toshiba has been continuing to accumulate expertise in vacuum switch technology, building a reputation as a leading company in the production of vacuum components.

Through more than 50 years of experience and expertise in vacuum circuit-breaker technology.

Solid Insulated Switchgear (SIS) is a reliable switchgear which utilizes high-performance epoxy resin independently developed as the insulating material for SIS instead of the use of SF6 . This promotes global warming prevention by eliminating the use of SF6 , a potent greenhouse gas .

This epoxy resin provides improvement in strength, �exibility, heat-resistance and dielectric strength compered with the conventional our products using SF6 . Also, by using this material for switchgear insulation, Toshiba was able to reduce the switchgear size while maintaining the equipment’s high reliability. It has a modular design allowing easy customization and installation.

Therefore, Toshiba is o�ering a compact , safe and reliable switchgear that �ts your systems needs.

SF6 Gas Free Solid Insulated Switchgear

APPLICATIONSTechnology for Toshiba's Solid Insulated Switchgear

SegregatedBus-bars of all each three phases are segregated from each other contributing to the signi�cantly reduction of the internal arc fault risks.

Surface Shielded All surface of the solid insulated parts are fully covered with a conductive layer grounded to earth. This contributes to the signi�cantly reduction of earth fault risk.

Solid InsulatedAll live parts of the Solid Insulated Switchgear (SIS) are completely molded in Toshiba’s unique epoxy resin material.

SS

S

01Solid Insulated Switchgear

02Solid

Insulated Switchgear

Page 3: Solid Insulated Switchgear - toshiba.co.jp · Tested and certi˜ed IEC -62271-100 IEC -62271-102 and IEC -62271-200 compliant switchgear by CESI. GRE-110 GRE-140 VACUUM INTERRUPTER

Environment-friendlySIS utilizes Toshiba’s highly e�cient epoxy resin as an alternative insulating material to potent greenhouse SF6 gas.This epoxy resin is also made with recyclable materials and have a low environmental impact.

1

Compact and LightWeight and volume of the switchgear are substantially reduced by using epoxy resin insulation compared with the conventional Toshiba‘s products using SF6 . This leads to carrying SIS by elevators and easier equipment installation.

2

Modular DesignUnit type solid insulated bus can make �exible arrangements.Hence, �eld assembly and installation of additional units can be carried out easily.

3

High ReliabilityThrough the complete insulation of all live parts with epoxy resin, the switchgear is protected from outside in�uence such as salt damage, snow damage and dust, thus promoting less maintenance and prolonged product quality*. *Please contact us, SIS may not be used under certain conditions

4

Low MaintenanceSIS structure is simpler product structure with about 50% number of parts reduced than the conventional Toshiba‘s products using SF6 . This signi�cantly simpli�es maintenance requirements.

5

Toshiba’s SIS utilizes it propriety epoxy resin technology for insulation instead of air or SF6 gas. Toshiba's This epoxy resin technology, soft grained material, is reinforced with multi-diameter spherical silica particles thus improving its material strength and heat withstand temperature as compared to Toshiba's conventional epoxy resin.

Epoxy Resin Insulation

Embedded VI for VCB / VDS

FEATURES TECHNOLOGY

Epoxy Resin Material

Embedded VI for 24kV SIS

・ Thermal and Crack Resistant ・ Has 1.4 times higher dielectric strength (insulation capability) than conventional epoxy material

・ Strength/Toughness/Heat resistance increased by 1.5 times

・ Under the Toshiba’s in-house test

Multi-diameter spherical silica+

New soft grained material

10μm10μm

Toshiba’s high quality Vacuum Iinterrupters (VI) are applied not only for Circuit Breaker(VCB) but also Disconnecting Switch(VDS) of the SIS. Toshiba’s VI are produced to ensure high reliability by assembling them in a modern clean room and by using high vacuum degassing furnaces. The success of solid insulation application on disconnecting switch is the �rst in Japan.

All of the main circuit is insulated by Toshiba’s epoxy resin mold casting. Furthermore, this insulated circuit is embedded in a grounded outer layer allowing isolation of each bus-bar from another. With this, SIS reduces the phase to phase arc fault risk and earth fault risks.

Arc Fault Risk Minimization

SIS has a vacuum deterioration monitoring device inside. This device can also be used in analyzing partial discharge of the insulation medium when necessary. If an unexpected incident occurs and damages the SIS to its limits, this device detects and alerts before damages reach serious conditions.

Condition Monitoring

03Solid Insulated Switchgear

04Solid

Insulated Switchgear

Page 4: Solid Insulated Switchgear - toshiba.co.jp · Tested and certi˜ed IEC -62271-100 IEC -62271-102 and IEC -62271-200 compliant switchgear by CESI. GRE-110 GRE-140 VACUUM INTERRUPTER

1 2

3

4

5

6

7

8

Tested and certi�ed IEC -62271-100 IEC -62271-102 and IEC -62271-200 compliant switchgear by CESI.

GRE-110

GRE-140

VACUUM INTERRUPTERToshiba’s new and improved Vacuum Iinterrupter (VI) is utilized as the Vacuum Circuit Breaker, and Vacuum Disconnecting Switch for SIS. It is maintenance free and can be spring-motor or operated. This vacuum interrupter has better insulation level, maintenance free and is more compact and lightweight compared to Toshiba’s conventional VCB.*IEC 62271-100 and VDE 0671-100 Compliant

VOLTAGE TRANSFORMERVoltage transformer is also embedded in epoxy resin thus free from outside in�uence such as salt damage, snow damage and dust. It is inductive type VT with a plug-in design and can be mounted at the busbar or at the panel connection.*IEC 60 044-2 and VDE 0414-2 Compliant

CURRENT TRANSFORMERSingle pole, ring-core current transformer design. CTs are of inductive type and can be mounted at the busbar, at the panel connection or around the cable.*IEC 60 044-1 and VDE 0414-1 Compliant

PROTECTION RELAYCompact and user friendly GRE-110 multi-function protection relay is designed for feeder protection applications in medium voltage networks. It can be used as backup protection for generators, transformers and feeders in high voltage networks as well.

The GRE-140 is a fully numerical multi-function directional overcurrent protection device designed for feeder protection applications in MV Networks, providing a comprehensive range of protection and control functions. This compact and cost-e�ective device can be applied not only as feeder protection but also as back-up protections for HV/EHV equipment and feeder.

GRE-Series Relay product range also includes GRE-120 (Motor Protection and Control), GRE-130 (Voltage and Frequency Protection and Control), GRE-160 (Transformer Protection) and GRE-170 (Machine Protection), which can be employed in the SIS depending on customer requirements.

BUSBARSingle pole, modular and bolted design. All busbars are fully insulated by epoxy resin and coated with earthed layer realizing a safe-to-touch feature. It can be �tted with CTs, VTs, and Surge Arrestors.

SURGE ARRESTORSurge arresters are separable and equipped with plug-in type bushings. These surge arresters prevent the intake of high over voltages produced by the re�ection of traveling waves. If SIS is connected to the transmission line via a cable route, it is necessary to protect the transition between the cable and the transmission line with suitable arresters.*IEC 60099-4, DIN VDE 0675 and EN 50180/EN 50181

Vacuum Disconnecting Switch (VDS)

Busbar

Voltage Detector

Operation Mechanism Protection Relay

Earthing Switch (ES)

Vacuum Circuit Breaker (VCB)

Cable Head

Current Transformer

1.

2.

3.

4.

5.

6.

7.

8.

1

2

34

5

6

7

8

*3-Phase 36kV Feeder Panel

BASIC COMPONENTS DESIGN

Certi�cation

05Solid Insulated Switchgear

06Solid

Insulated Switchgear

Page 5: Solid Insulated Switchgear - toshiba.co.jp · Tested and certi˜ed IEC -62271-100 IEC -62271-102 and IEC -62271-200 compliant switchgear by CESI. GRE-110 GRE-140 VACUUM INTERRUPTER

■ 3-Phase 40.5kV

■ 2-Phase 27.5kV

■ 3-Phase 40.5kV

■ 2-Phase 27.5kV

■ 3-Phase 40.5kV

■ 2-Phase 27.5kV

■ 3-Phase 40.5kV

■ 3-Phase 40.5kV

600mm

600mm

600mm

600mm600mm

600mm

Typical Structure Typical Structure

Incoming / Feeder panel Bus-Tie Panel

Double Bus Incoming / Feeder Panel

Double Bus VT Panel

VT Panel

VCB

DS

ES

BusBar

VD

DS

Mimic diagramFront view Section view Overhead view

CB

ESDS

CT

Mimic diagram Overhead view

DS

ES

BusBar

VT

Mimic diagramOverhead view

VT

ESDS

Mimic diagram

VCB

DS

ES

BusBar

DS

ES

CT

Mimic diagramFront view Section view Overhead view

CB

ESDS

DS

ES

Mimic diagram

Mimic diagramFront view Section view

Section view

Overhead view

DS

ES

BusBar

VT

Mimic diagramOverhead view

Front view Section view

Section view

Section view Overhead view

Overhead view

VCB

DS

ES

BusBar

VD

DS

2300mm

1900mm

1900mm

1500mm

Front view Section view

Front view Section view

Front view Section viewFront view

1900mm

1900mm

1900mm

2300mm

1900mm

1200mm

1200mm

1500mm

1500mm

1500mm

1500mm

1500mm

1500mm

1500mm

07Solid Insulated Switchgear

08Solid

Insulated Switchgear

Page 6: Solid Insulated Switchgear - toshiba.co.jp · Tested and certi˜ed IEC -62271-100 IEC -62271-102 and IEC -62271-200 compliant switchgear by CESI. GRE-110 GRE-140 VACUUM INTERRUPTER

■ 3‐Phase 40.5kV

■ 3‐Phase 40.5kV

Rated Voltage

Nominal Voltage

Phase con�guration 3-Phase

JEM/JIS / JEC compliant SIS IEC / GB compliant SIS

50 / 60Hz

22kV 33kV 33kV 35kV 25kV

24kV 36kV 36kV 40.5kV 27.5kV

125kV 170kV 170kV 185kV 200kV

50kV 70kV

630 / 1250 / 2000A 800 / 1250A

630 / 1250 / 2000A 1250A 1250A

25kA 25 / 31.5kA 25 / 31.5kA

25kA 25 / 31.5kA 25 / 31.5kA

25kA(3Sec)

Magnetic Actuator Spring Motor

JEC-2300 JEC-2300 IEC62271-100 GB/T 1984

25 / 31.5(3Sec) 25 / 31.5(4Sec)

Spring Motor

JEM 1425 JEM1499

IEC62271-100IEC62505

IEC62271-200 GB/T 3906 IEC62271-200

70kV 95kV

66kV 77kV

72kV 84kV

350kV 400kV

140kV 160kV 95kV

50 / 60Hz 50Hz

1250 / 2000A

50 / 60Hz

24kV 36kV 72kV 84kV 36kV

1250 / 2000A

40.5kV 27.5kV

630 / 1250 / 2000A 1250A 1250A

25kA 25 / 31.5kA 25 / 31.5kA

Magnetic Actuator Spring Motor

JEC-2310 JEC-2310

Spring Motor

IEC62271-102GB/T 1985IEC62271-102

24kV 36kV 72kV 84kV 36kV

1250 / 2000A

40.5kV 27.5kV

1PS 1PS/3PS5P or 10P

0.2 to 1

25kA 31.5kA

JEC-1201 JEC-1201

31.5kA

IEC60044-1, VDE 0414-1GB1208

Window type Window Type

25kA 25 / 31.5kA 25 / 31.5kA

Magnetic Actuator Motor(ES)Spring Motor(VES)

JEC-2310 JEC-2310

Motor

IEC62271-102GB/T 1985IEC62271-102

24kV 36kV 36kV 40.5kV72kV 84kV 27.5kV

2-Phase3-Phase

Lightning ImpulseRated Withstand Voltage

Power Frequency

Rated Frequency

Main Busbar Current

Rated Short-time Withstand Current

Plugin TypePlugin type

1.0 / 3P 1P/3G 0.2 to 3

JEC-1201 JEC-1201 IEC60044-2,VDE 0414-2GB1207

Structure

Accuracy Class

Applied Standards

Applied Standards

Rated Voltage

Rated Current

Rated Short-circuit

Rated Short-time Withstand Current

Open-circuit Operating System

Applied Standards

Rated Voltage

Rated Current

Rated Short-time Withstand Current

Operation Method

Applied Standards

Rated Voltage

Rated Short-time Withstand Current

Operation Method

Applied Standards

Structure

Accuracy ClassProtection

Measuring

Withstand Over-current

Applied Standards

Solid Insulated Switchgear (SIS)

Vacuum Circuit Breaker (VCB)

Disconnecting Switch (DS)

2 C 1

JEC-2373 JEC-2373 IEC60099-4GB11032

10kV 5kA, 10kA10kA

28kV 42kV 84kV 98kV 51kV

Plugin type Plugin TypeStructure

Rated Voltage

Nominal Discharge Current

Line Discharge Class

Applied Standards

Surge Arrestor (SAR)

Earthing Switch (ES)

Current Transformer (CT)

Voltage Transformer (VT)

Rating

24kV - 1250A

36kV - 1250A

24 / 36kV - 2000A

40.5kV - 1250A

72kV - 800A

84kV - 800A

72 / 84kV - 1250A

27.5kV - 1250 / 2000A 600 1500 1900 1400

800 2000 2300 2000

800 1800 2300 1800

800 1800 2300 1800

600 1500 1900 1600

800 2000 2100 1800

800 1800 2600 2000

700 1600 1900 1300

Width [mm] Depth [mm] Height [mm] Weight [kg]

This table shows dimensions of single-bus feeder panel for each rating

Typical Structure

Standard Dimensions

RATINGS AND SPECIFICATIONS

Double Bus-Tie Panel

Front view Section view Section view Overhead view

VCB

DS

ES

BusBar

DS

ES

CT

VCB

DS

ES

BusBar

DS

ES

CT

Mimic diagram

Double Bus-Coupler Panel

Mimic diagram

2300mm

Front view Section viewSection view Overhead view

1200mm

1200mm

2300mm

1500mm

1500mm

09Solid Insulated Switchgear

10Solid

Insulated Switchgear