solid state aspects of oxidation catalysis paul j. gellings and henny j.m. bouwmeester university of...

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Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

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Page 1: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis

Paul J. Gellings andHenny J.M. Bouwmeester

University of Twente, Enschede, the Netherlands

Page 2: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 2

Contents of lecture

Some concepts of solid state chemistryMethods of computational modellingExamples of applications of 1 and 2 to

specific catalytic reactionsChallenges for extension of use of solid

state considerations to catalysisPossibilities for new applications: use of

membranes

Page 3: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 3

Solid state concepts

The solid state concepts considered are:

atomic, ionic and electronic defects defect structure defect concentrations type of conduction conductivity crystal structure

Page 4: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 4

Defect notation

OV

Atom type:cation, anion, foreignion, vacancy (V)

Effective charge with respect to ideal lattice: = positive, ' = negative,x = neutral

Position in lattice:cation site, anion site, interstitial site (i)

Page 5: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 5

Important types of defects

metal vacancy MV dopant, highercharge

MD

oxygen vacancy OV dopant, lower

chargeMN

metal interstitial iM free electron e

oxygen interstitial iO free (electron)hole

h

Page 6: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 6

Example of defect equilibrium

A typical example is ZrO2:

•i

••OZr

••O

221•

iO

••O22

1xO

xZr

Zr••

O221x

OxZr

h=O2ore=V 2orrZ=V 2

conditionstrality electroneu

O=h2+O:phigh at or

,e2+V+O=O+Zr2

or,rZ2+V+O=O+Zr2

2

Page 7: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 7

Kröger-Vink or Brouwer diagram for ZrO2

Page 8: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 8

Doping and defect equilibrium

Doping of ZrO2:with lowervalent metal such as Y:

ZrO

ZrO

YV 2h

evenorYeV 2

With higher valent metal such as Nb:

eV 2Nb OZr

Page 9: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 9

Computational modelling:defects

Crystal with defects divided in two regions:1: inner region containing defect with number of

neighbours and calculation with individual coordinates of all particles

2: outer region which is considered as dielectric continuum

(Mott-Littleton method)Calculation: Minimize potential energy of system

with respect to displacement and moment of surrounding ions

Page 10: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 10

Computational modelling:surfaces

Crystal with surface divided in two regions:1: 2-dimensional surface region calculated with individual

coordinates of all particles2: region below 1. which is considered as ideal crystal

treated as continuum

Calculation: Minimize potential energy of systemwith respect to displacement and moment of

surrounding ions

Page 11: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 11

Defect energies near surface

Two examples:Y3+-dopant in ThO2 Oxygen vacancy in ThO2

Catlow et al. J. Phys. Chem. 94 (1990) 7889

Page 12: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 12

Vanadia: morphology

Equilibrium shape: planes (001) (major)(110), (101), (200), (301)

Sayle et al. J. Mater. Chem. 6 (1996) 653

Page 13: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 13

Vanadia: ethene sorption

The (001) and (301) planes have high V=O concentrations, which are of special importance in catalytic reactions.

Sorption energies of ethene (kJ/mole)(001) -33(200) -23(301) -77

Sayle et al. J. Mater. Chem. 6 (1996) 653

Page 14: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 14

Vanadia: quantum chemical cluster calculations

As mentioned earlier: more recently quantum chemical calculations basedon clusters of vanadium and oxygen atoms.These are not discussed further here, because they probably were the subject of Witko's paper of this morning.

Some references to her work:Hermann, Witko et al.: J. Electron. Spectr. 98-99 (1999) 245Haber, Witko, Tokarz: Appl.Catal. A:General 157 (1997) 3 & 23

Page 15: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 15

Oxygen exchange

Catalyst BET area

(m2)

%O2 ex-

changed

D0 1015

(cm2/s)

La2O3 5.03 68.9 9.83

1 at% SrO /

La2O3 6.86 79.0 18.86

2 at% SrO /

La2O3 7.64 72.0 11.18

Kalenik and Wolf, Catal.Lett. 9 (1991) 441

Page 16: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 16

Oxidation reactions

Methane oxidation oxidative

dimerization(oxidative coupling)

oxidation to synthesis gas

total combustion

Other compounds saturated

hydrocarbons olefins aromatic

hydrocarbons nitrogen oxides

Page 17: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 17

Oxidative coupling of methane 1

La2O3 catalysts: doping with Sr2+ and Zn2+:

increased activity and C2-selectivitydoping with Ti4+ and Nb5+:

decreased activity and C2-selectivityclear correlation with increased oxygen vacancy

concentration and oxygen conductivity

Borchert and Baerns, J. Catal. 190 (1997) 315

Page 18: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 18

Oxidative coupling of methane 2

MgO catalysts: doping with Li+ :

increased activity and C2-selectivity:active species O- -ion, abstracts hydrogen from methane under formation of methyl radical in gas phase

(OH)+)g(CHO+)g(CH •O3

••O4

Page 19: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 19

Defect structure of Li-doped MgO 1

Catlow et al. J. Phys. Chem 94 (1990) 7889

MgO""2+V+iL2O+Mg2+O"Li" ••OMg

xO

xMg2

Page 20: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 20

Defect structure of Li-doped MgO 2

•xO22

1••O h2+OO+V

Page 21: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 21

Solution and oxidation energies

MgO""2+V+iL2O+Mg2+O"Li" ••OMg

xO

xMg2

Solution reaction:

•xO22

1••O h2+OO+V Oxidation reaction:

Page 22: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 22

Segregation energies

Note formation of defect associates

Page 23: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 23

Ammoxidation of propane and toluene

OH3+CNHCO +NH+HC 21-2n1-n223

32+2nn

using vanadium antimonate catalysts with Sb:Vratios of 1 to 5

A. Andersson, et al. Appl. Catal. A, 113 (1994) 43 - 57

J. Nilsson, et al. J. Catal. 160 (1996) 244 - 260

J. Nilsson, et al. Catal. Today, 33 (1997) 97 - 108

Page 24: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 24

Active site for selective ammoxidation

Page 25: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 25

Partial oxidation of iso-butane

•O94

••O104

•ONb

xO

xNb

(OH)+HCO+HC

O+bNO+Nb

••Oads

-94

xO

•O94

• V+HOCO+V+HC

O(gas)H+O+Nb(OH)2+bN 2•O

xNb

•ONb

Hydrogen abstraction:

Formation of iso-butoxide ion:

Re-formation of active site:

I. Matsuura, H. Oda, and K. Oshida, Catal. Today, 16 (1993) 547

Page 26: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 26

Membranes

(micro)porous membranes:any oxidic material either intrinsically catalytically active or covered with active (mono)layer

dense membranes:ionic or mixed ionic-electronic conductingmaterial

Page 27: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 27

Membrane reactors

Modes of operation:

Oxygen Oxygen Oxygen

Reductant Reductant Reductant

R

Chemicalpotential

driven

Electricpotential

driven

Solid oxidefuel cellmode

Page 28: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 28

ABO3 perovskite structure

high values of ionic and electronic conductivitye.g, in:

La1-xAxCo1-yFeyO3-

A=Sr, Ba

SrFeCo0.5O3.25-

Page 29: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 29

Mixed oxygen/ionic conducting dense membrane

Page 30: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 30

Oxygen conducting membranes - I

Examples of perovskites used:La1-xSrxCoyFe1-yO3- : ten Elshof et al.

(Solid State Ionics, 81 (1995) 97, 89 (1996) 81) Xu and Thomson (Am.Inst.Chem.Eng. Journal

Ceram. Processing 43 (1997) 2731)BaCe1-xGdxO3- : Hibino et al.

(J. Chem. Soc. Faraday Trans. 91 (1995) 4419) La1-xBaxCoyFe1-yO3- : Xu and Thomson (see above)

SrFeCo0.5O3- : Ma and Balachandran(Solid State Ionics 100 (1997) 53 )

Page 31: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 31

Oxygen conducting membranes - II

All authors: higher C2 selectivity than conventional

ten Elshof et al. and Xu and Thomson: limiting reaction surface process at methane side. If transport in membrane limiting danger for reduction of membrane lower C2 selectivity. Also if too high oxygen permeation ratemolecular oxygen formation, see next transparency

Page 32: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 32

Oxygen conducting membranes - III

In general two competing reactions

O2xO

O23xO4

V2(g)Oh4O2

VO(g)HCH2h2O(g)CH 2

Oxygen formed in second reaction can cause oxidationin gas phase high oxygen flux not necessarily favourable for high C2-selectivity!

Page 33: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 33

Proton conduction

Equilibria for compound : SrCe0.95Yb0.05O3-Hx

Ce••

O••

O

e•

W2221

2

O••

O221x

O

3•O2

••O

xO

1•x

O••

O221

bY+e=h+OH+V2

:conditiontrality electroneu

K:h+e=0

K:O(g)H= (g)O+(g)H

K:e+V+(g)O=O

K:OH2=O(g)H+V+O

K:h2+O=V+(g)O

Schober et al. Solid State Ionics 86/88 (1996) 653

Page 34: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 34

Predominance diagram for SrCe0.95Yb0.05O3-Hx

Page 35: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 35

Methane coupling with proton conducting membrane

Hamakawa et al. J.Electrochem.Soc. 140 (1993) 459, 141 (1994) 1720

Page 36: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 36

Defect equilibria

OOxO2

xOO2

OH2VOO(g)H

OH2VO(g)H or

h2OVO xOO22

1

Increasing pO2 leads to increased hole concentration (reaction 1) and decreased proton concentration (reaction

2 & 3) and thus simultaneously to increased hole con-duction and decreased proton conduction

Page 37: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 37

Further experiments

Langguth et al. Appl. Catal. A, 158 (1997) 287

• Without oxygen: some CO and C2 (reduction electrolyte and impurity in methane)• With oxygen: C2-products but decreasing selectivity with time (contribution of oxygen conduction)• With oxygen + water: increased C2 selectivity, due to decreased CO and CO2 formation as a consequence of decreased oxygen conduction and increased proton con- duction

Page 38: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 38

Concluding remarks

Solid state aspects:

1. Interpretation of catalytic properties using solid state concepts: but in many cases this must still begin2. Making use of special properties of solids in membrane reactors: much knowledge must still be obtained

Page 39: Solid State Aspects of Oxidation Catalysis Paul J. Gellings and Henny J.M. Bouwmeester University of Twente, Enschede, the Netherlands

Solid State Aspects of Oxidation Catalysis 39

Solid electrolyte membrane cell

a = solid oxide potentiometry, b = solid oxide fuel cell, c = electrochemical oxygen pump

Eng and Stoukides, Catal.Rev.Sci.Eng. 33 (1991) 375